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Genie S-80 XC S-85 XC S-80 HF S-85 HF Parts Manual 1263390 PDF
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The Genie S-80 XC, S-85 XC, S-80 HF, and S-85 HF Parts Manual (1263390) is a comprehensive guide detailing the parts and components of these specific Genie aerial work platforms. It includes diagrams, part numbers, and essential information for maintenance and repairs. This PDF download serves as a vital resource for technicians and operators to ensure smooth operation and safety compliance.
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Description
Genie S-80 XC S-85 XC S-80 HF S-85 HF Parts Manual 1263390 – PDF DOWNLOAD
The Genie S-80 XC, S-85 XC, S-80 HF, and S-85 HF Parts Manual (1263390) is a comprehensive guide detailing the parts and components of these specific Genie aerial work platforms. It includes diagrams, part numbers, and essential information for maintenance and repairs. This PDF download serves as a vital resource for technicians and operators to ensure smooth operation and safety compliance.
FILE DETAILS:
Genie S-80 XC S-85 XC S-80 HF S-85 HF Parts Manual 1263390 – PDF DOWNLOAD
Language : English
Pages : 526
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Genie S-80 XC S-85 XC S-80 HF S-85 HF Parts Manual 1263390 – PDF DOWNLOAD
How to Order Parts
Please be prepared with the following information when ordering replacement parts for your Terex or Genie product.
- Machine model number
- Machine serial number
- Part number
- Part description and quantity
- Purchase order number
- “Ship to” address
- Desired method of shipment
- Name and telephone number of the authorized distributor in your area
Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department.
If you don’t know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Terex or Genie Industries.
TABLE OF CONTENTS:
Genie S-80 XC S-85 XC S-80 HF S-85 HF Parts Manual 1263390 – PDF DOWNLOAD
S-80 XC, S-85 XC MC from SN S80XCH-104 to S80XCH3100, from S85XCH-101 to S85XCH-3090 (1263390).... 0 001 Parts Stocking List....................................................................... 12 001.1 Parts Stocking List................................................................. 12 100 Decals.................................................................................... 18 101.1 Decals with Words, Hydraulic Tank Side, S-80 XC..................................... 18 101.2 Decals with Words, Hydraulic Tank Side, S-85 XC..................................... 22 102.1 Decals with Words, Chassis, S-80 XC................................................. 26 102.2 Decals with Words, Chassis, S-85 XC................................................. 28 103.1 Decals with Words, Engine Side...................................................... 30 104.1 Decals with Words, Boom S-80 XC..................................................... 32 105.1 Decals with Words, Boom S-85 XC..................................................... 34 106.1 Decals with Words, Platform, S-80 XC................................................ 36 106.2 Decals with Words, Platform, S-85 XC................................................ 38 107.1 Decals with Symbols, Hydraulic Tank Side, S-80 XC................................... 40 107.2 Decals with Symbols, Hydraulic Tank Side, S-85 XC................................... 44 108.1 Decals with Symbols, Chassis, S-80 XC............................................... 48 108.2 Decals with Symbols, Chassis, S-85 XC............................................... 50 109.1 Decals with Symbols, Engine Side.................................................... 52 110.1 Decals with Symbols, Boom S-80 XC................................................... 54 111.1 Decals with Symbols, Boom S-85 XC................................................... 56 112.1 Decals with Symbols, Platform, S-80 XC.............................................. 58 112.2 Decals with Symbols, Platform, S-85 XC.............................................. 60 200 Drive Chassis Components.................................................................. 62 201.1 Steer End........................................................................... 62 202.1 Axle Installation................................................................... 66 203.1 Oscillation Control Valve........................................................... 70 204.1 Drive Hub Assembly with Brake....................................................... 72 300 Turntable Components...................................................................... 74 301.1 Hydraulic and Fuel Tanks - Diesel Models............................................ 74 302.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models...................................... 78 303.1 Hydraulic Tank Side Components...................................................... 82 304.1 Turntable Covers - Hydraulic Tank Side.............................................. 88 305.1 Turntable Covers - Engine Side...................................................... 92 306.1 Turntable Components and Swivel Drive Assembly...................................... 96 307.1 Turntable Center Components.........................................................102 308.1 Ground Control Box - View 1, S-80 XC................................................104 308.2 Ground Control Box - View 1, S-85 XC................................................106 309.1 Ground Control Box - View 2.........................................................108 310.1 Turntable Counterweight, S-80 XC....................................................112 310.2 Turntable Counterweight, S-85 XC....................................................114 311.1 Wire Harness Diagram, S-80 XC.......................................................116 311.101 Cable, Boom, Composite, S80XC.....................................................120 311.102 Harness Gbox ALC600 (to SN S85XCH-518)............................................122 311.102A Harness Gbox ALC600 (from SN S85XCH-519).........................................126 311.103 Harness PCON ALC600...............................................................130 311.103A Harness, Switch, PROX, PCON......................................................132 311.103B Harness, Switch, Generator.......................................................134 311.103C Harness, Switch, Fuel Select.....................................................136 311.104 Harness, Joystick ALC600..........................................................138 311.105 Harness, Engine, Perkins404D......................................................140 311.105A Harness, Engine, Deutz2.9T.......................................................144 311.105B Harness, Engine, Deutz2011.......................................................148 311.105C Harness, Engine, GM3.0...........................................................152 311.105D HARNESS, DEUTZ 2.2 TIER IV, S80/85 XC............................................156 311.105E Harness, Engine, Perkins, CRDI, S80 (from SN S85XCH-1586)........................160 311.106 Harness, Platform Manifold........................................................164 311.107 Harness, LSB1RS, S80/85...........................................................166 311.108 Harness, LST1O S80/85.............................................................168 311.109 Harness, PROX, Manifold, PLAT.....................................................170 311.110 Harness, LSB2S, S80/85............................................................172 311.111 Harness, Boom Sensors.............................................................174 311.112 Assembly, Footswitch..............................................................176 311.113 Harness, PROX Sensor, ACP.........................................................178 311.114 Harness, Lights, Work.............................................................180 311.115 Harness, Recirculation, Plat......................................................182 311.116 Harness, Lights, Drive............................................................184 311.117 Harness Cooler Hydraulic..........................................................186 311.117A Harness, Oil Cooler, Lift Power.................................................188 311.118 Harness LST3S S80/85..............................................................190 311.119 Harness, Beacons, Flashing........................................................192 311.120 Harness Manifold Function S80/85..................................................194 311.123 Harness,BATT2 TO APU(+),S80.......................................................196 311.124 Harness,BATT2 TO APU(-),S80.......................................................198 311.125 Assembly Wire Separator Battery A.................................................200 311.126 Harness Battery Negative..........................................................202 311.127 Assembly Wire Separator Battery M.................................................204 311.128 Battery Cable, 2/0,POS,RD,123"....................................................206 311.128A Cable, Battery POS Red 136"......................................................208 311.129 Cable, Battery Black 2/0 122".....................................................210 311.129A Cable, Battery Black 2/0 128"....................................................212 311.130 Cable Assy, Red 2/0...............................................................214 311.131 Cable, Red 2/0, 20"...............................................................216 311.132 Cable Assy, Black 2/0.............................................................218 311.133 Harness, Hertz GPS, 8"............................................................220 311.133a Harness,HERTZ GPS,8" (from SN S85XCH-1538)......................................222 311.133A Harness, Telematics, Topcon,36In.................................................224 311.133AA Harness, Telematics, TOPCON, 17IN (from SN S85XCH-1538)........................226 311.133B Harness, Telematics, M8, ZTR (from SN S85XCH-1538)..............................228 311.133BB Harness, Telematics, M8, ZTR (from SN S85XCH-1538).............................230 311.133C Harness, Telematics, ZTR, M5S....................................................232 311.133D Harness, Telematics, TTU 2830....................................................234 312.1 Wire Harness Diagram, S-85 XC.......................................................236 312.101 Cable, Boom, Composite, S85XC.....................................................240 312.103A Harness, Switch, JIB, PCON.......................................................242 400 Engine Components.........................................................................244 401.1 Deutz TD2011L04i Engine - View 1....................................................244 402.1 Deutz TD2011L04i Engine - View 2....................................................248 ..........................................................................................250 404.1 Deutz TD2011L04i Engine - View 4....................................................252 405.1 Deutz TD 2.9L4 Engine - View 1......................................................254 406.1 Deutz TD 2.9L4 Engine - View 2......................................................258 407.1 Deutz TD 2.9L4 Engine - View 3......................................................262 408.1 Deutz TD 2.9L4 Engine - View 4......................................................266 409.1 GM 3.0L Engine - View 1.............................................................270 410.1 GM 3.0L Engine - View 2.............................................................272 411.1 GM 3.0L Engine - View 3.............................................................274 412.1 GM 3.0L Engine - View 4.............................................................276 413.1 Perkins 404D-22T Engine - View 1....................................................286 414.1 Perkins 404D-22T Engine - View 2....................................................292 415.1 Perkins 404D-22T Engine - View 3....................................................296 416.1 Perkins 404D-22T Engine - View 4....................................................298 417.1 Engine Tray.........................................................................302 418.1 Perkins 404F-E22TA Engine - View 1 (from SN S85XCH-1586)............................306 419.1 Perkins 404F-E22TA Engine - View 2 (from SN S85XCH-1586)............................310 420.1 Perkins 404F-E22TA Engine - View 3 (from SN S85XCH-1586)............................314 421.1 Perkins 404F-E22TA Engine - View 4 (from SN S85XCH-1586)............................318 500 Boom Components...........................................................................320 501.1 Cable Track Installation............................................................320 502.1 Extension Boom Tube 1...............................................................324 503.1 Extension Boom Tube 2...............................................................328 504.1 Extension Boom Tube 3...............................................................330 505.1 Cable Assembly and Primary Extension Cylinder.......................................332 506.1 Boom Link Assembly - View 1.........................................................336 507.1 Boom Link Assembly - View 2.........................................................340 508.1 Platform Rotator, S-80 XC...........................................................342 509.1 Jib Boom and Platform Rotator, S-85 XC..............................................344 510.1 Platform Installation...............................................................348 511.1 Platform Overload Components........................................................350 600 Platform Components.......................................................................352 601.1 Platform Configuration..............................................................352 602.1 Platform Components, S-80 XC........................................................354 602.2 Platform Components, S-85 XC........................................................358 603.1 Platform Control Box, S-80 XC.......................................................362 603.2 Platform Control Box, S-85 XC.......................................................366 604.1 Joysticks...........................................................................370 700 Hydraulic Components......................................................................372 701.1 Traction Manifold...................................................................372 702.1 Two-Speed/Brake Manifold............................................................376 703.1 Function Enable Valve and Platform Rotator Manifold.................................378 704.1 Platform Manifold, S-80 XC..........................................................380 705.1 Platform Manifold, S-85 XC..........................................................382 706.1 Function Manifold...................................................................384 707.1 Generator Manifold..................................................................390 708.1 Pumps...............................................................................392 709.1 4WD Drive and Steer System..........................................................394 710.1 Oscillate System....................................................................398 711.1 Turntable Components................................................................400 712.1 Boom, S-80 XC.......................................................................406 713.1 Boom, S-85 XC.......................................................................410 800 Accessories...............................................................................414 801.1 Alarm, Beacon Package and Driving Lights............................................414 802.1 Platform Options....................................................................416 803.1 Hostile Environment Package - Ground and Platform Control Box Covers................420 804.1 Hostile Environment Package - Booms.................................................422 805.1 Hostile Environment Package - Turntable.............................................424 806.1 Hostile Environment Package - Engine Air Cleaners...................................426 807.1 Hostile Environment Package - Cylinder Bellows, S-80 XC.............................428 808.1 Hostile Environment Package - Cylinder Bellows, S-85 XC.............................430 809.1 Panel Cradle Option.................................................................432 809.2 Panel Cradle Option.................................................................434 810.1 Half-Mesh and Pipe Cradle Option....................................................436 811.1 Spare LPG Tank Option...............................................................440 812.1 Welder Option, Chassis Components - View 1..........................................442 812.2 Welder Option, Chassis Components - View 2..........................................448 813.1 Welder Option, Platform Components .................................................450 814.1 Welder Option, Hoses and Fittings...................................................454 815.1 3K Hydraulic Generator Option.......................................................456 816.1 3K Hydraulic Generator Option - Hoses and Fittings..................................460 817.1 Oil Cooler Components...............................................................462 818.1 Tow Package.........................................................................466 819.1 Air Line and Power to Platform......................................................468 820.1 Aircraft Protection Package.........................................................472 820.2 Aircraft Protection Package with Swing Gate.........................................476 821.1 Operator Protection Structure.......................................................480 822.1 Cold Start Package..................................................................482 823.1 Fall Arrest Bar.....................................................................484 824.1 Lift Guard Contact Alarm Option.....................................................486 825.1 Platform Recirculating Hydraulic Oil Option.........................................490 826.1 Remote Charging Option..............................................................492 827.1 Tech Pro Link Kit...................................................................494 828.1 Pass Option, Deutz TD2.9............................................................496 829.1 Telematics Option...................................................................498 830.1 Lift Tools Access Deck - 8 Feet (from SN S80XCH-101)................................500 831.1 Lift Tools Access Deck - 6 Feet (from SN S80XCH-101)................................504 Part Number Index.................................................................................508
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