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Genie S-80X S-80 S-85 Parts Manual 111335 – PDF DOWNLOAD
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The Genie S-80X, S-80, and S-85 Parts Manual (111335) is an essential resource for maintenance personnel and technicians. This PDF download contains detailed diagrams, schematics, and parts listings for easy identification and ordering of replacement parts for Genie aerial lifts. It serves as a comprehensive guide to ensure efficient repairs and upkeep of these equipment models.
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Description
Genie S-80X S-80 S-85 Parts Manual 111335 – PDF DOWNLOAD
The Genie S-80X, S-80, and S-85 Parts Manual (111335) is a comprehensive PDF guide essential for operators and technicians. It offers detailed diagrams, part numbers, and descriptions for maintenance, repairs, and troubleshooting of Genie aerial work platforms, ensuring efficient equipment upkeep and safe operation.
FILE DETAILS:
Genie S-80X S-80 S-85 Parts Manual 111335 – PDF DOWNLOAD
Language : English
Pages : 552
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Genie S-80X S-80 S-85 Parts Manual 111335 – PDF DOWNLOAD
How to Order Parts
Please be prepared with the following information when ordering replacement parts for your Terex or Genie product.
- Machine model number
- Machine serial number
- Part number
- Part description and quantity
- Purchase order number
- “Ship to” address
- Desired method of shipment
- Name and telephone number of the authorized distributor in your area
Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department.
If you don’t know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Terex or Genie Industries.
TABLE OF CONTENTS:
Genie S-80X S-80 S-85 Parts Manual 111335 – PDF DOWNLOAD
S-80, S-85 MC (111335)............................................................................ 0 001 Parts Stocking List....................................................................... 12 001.1 Parts Stocking List................................................................. 12 100 Decals.................................................................................... 16 101.1 Decals with Words, S-80X and S-80 (to SN 8499)...................................... 16 102.1 Decals with Words, S-85 (to SN 8499)................................................ 22 103.1 Decals with Symbols, S-80X and S-80 (to SN 8499).................................... 28 104.1 Decals with Symbols, S-85 (to SN 8499).............................................. 32 105.1 Decals with Words, Hydraulic Tank Side (from SN 8500)............................... 36 106.1 Decals with Words, Engine Side (from SN 8500)....................................... 40 107.1 Decals with Words, Boom (from SN 8500).............................................. 44 108.1 Decals with Words, Platform (from SN 8500).......................................... 46 109.1 Decals with Symbols, Hydraulic Tank Side (from SN 8500)............................. 50 110.1 Decals with Symbols, Engine Side (from SN 8500)..................................... 52 111.1 Decals with Symbols, Booms (from SN 8500)........................................... 54 112.1 Decals with Symbols, Platform (from SN 8500)........................................ 56 200 Drive Chassis Components.................................................................. 58 201.1 Steer End (to SN 8973).............................................................. 58 201.2 Steer End (from SN 8974)............................................................ 64 202.1 Axle Installation (to SN 8973)...................................................... 70 202.2 Axle Installation (from SN 8974).................................................... 74 203.1 Oscillation Control Valve........................................................... 78 204.1 Hub Assembly - 2 WD Spindler........................................................ 80 205.1 Drive Hub Assembly with Brake - Type 1.............................................. 82 206.1 Drive Hub Assembly with Brake - Type 2.............................................. 84 300 Turntable Components...................................................................... 86 301.1 Hydraulic and Fuel Tanks - Diesel Models............................................ 86 302.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models...................................... 94 303.1 Ground Controls - View 1............................................................102 303.2 Ground Controls - View 2............................................................106 304.1 Ground Control - Deutz TD2.9L4......................................................110 304.2 Ground Control - Perkins 404F-22T (to SN 13749).....................................116 304.3 Ground Control - Perkins 404D-22T - View 1 (from SN 13750)..........................122 304.4 Ground Control - Perkins 404D-22T- View 2 (from SN 13750)...........................126 305.1 Turntable Covers....................................................................130 306.1 Turntable Rotator and Hydraulic Rotary Coupler Install..............................134 307.1 Turntable Components - Relay Panel, Diesel Models (to SN 13749).....................142 307.2 Turntable Components - Relay Panel, Deutz TD 2.9L4 (from SN 11346)..................144 307.3 Turntable Components - Relay Panel, Perkins 404F-22T (from SN 11649 to SN 13749)....146 307.4 Turntable Components - Relay Panel, Perkins 404D-22T (from SN SN 13750).............148 308.1 Turntable Components - Relay Panel, Gasoline/LPG Models.............................150 309.1 Turntable Counterweight, S-80X and S-80.............................................152 310.1 S-80X High Capacity.................................................................154 311.1 Turntable Counterweight, S-85.......................................................156 312.1 Wire Harness Diagram, S-80X and S-80................................................158 313.1 Wire Harness Diagram, S-85..........................................................166 400 Engine Components.........................................................................174 401.1 Perkins 804D-33 Engine - View 1.....................................................174 402.1 Perkins 804D-33 Engine - View 2.....................................................178 403.1 Perkins 804D-33 Engine - View 3.....................................................182 404.1 Perkins 404F-22T Engine - View 1....................................................184 405.1 Perkins 404F-22T Engine - View 2....................................................190 406.1 Perkins 404F-22T Engine - View 3....................................................194 407.1 Perkins 404F-22T Engine - View 4....................................................196 408.1 Deutz TD2011L04i Engine - View 1....................................................200 409.1 Deutz TD2011L04i Engine - View 2....................................................206 410.1 Deutz TD 2.9L4 Engine - View 1......................................................208 411.1 Deutz TD 2.9L4 Engine - View 2......................................................212 412.1 Deutz TD 2.9L4 Engine - View 3......................................................216 413.1 Continental TME-27 Engine - View 1..................................................222 414.1 Continental TME-27 Engine - View 2..................................................228 415.1 Continental TME-27 Engine - View 3..................................................234 416.1 Engine Tray.........................................................................240 417.1 GM 3.0L Engine - View 1.............................................................242 418.1 GM 3.0L Engine - View 2.............................................................244 419.1 GM 3.0L Engine - View 3.............................................................246 420.1 GM 3.0L Engine - View 4.............................................................248 421.1 Perkins 404D-22T Engine - View 1....................................................258 422.1 Perkins 404D-22T Engine - View 2....................................................264 423.1 Perkins 404D-22T Engine - View 3....................................................268 424.1 Perkins 404D-22T Engine - View 4....................................................270 500 Boom Components...........................................................................274 501.1 Cable Track Installation............................................................274 502.1 Extension Boom Tube 1, S-80.........................................................278 502.2 Extension Boom Tube 1, S-85.........................................................282 502.3 Extension Boom Tube 1, S-80X (from SN 8500).........................................286 503.1 Extension Boom Tube 2...............................................................288 504.1 Extension Boom Tube 3...............................................................290 505.1 Cable Assembly and Primary Extension Cylinder.......................................292 506.1 Boom Link Assembly - View 1.........................................................296 507.1 Boom Link Assembly - View 2.........................................................300 508.1 Platform Rotator, S-80X and S-80....................................................304 509.1 Jib Boom and Platform Rotator, S-85.................................................306 510.1 Platform Installation...............................................................312 600 Platform Components.......................................................................314 601.1 Platform Installation (to SN 13581).................................................314 601.2 Platform Installation (from SN 13582)...............................................322 602.1 Platform Controls, S-80X and S80 (to SN 12263)......................................326 603.1 Platform Controls, S-85 (to SN 12263)...............................................330 604.1 Platform Control Box, S-80X and S-80 (to SN 12263)..................................334 605.1 Platform Control Box, S-85 (to SN 12263)............................................338 605.2 Platform Control Box, S-80, S-80X and S-85 (from SN 12264)..........................342 606.1 Joysticks...........................................................................348 700 Hydraulic Components......................................................................352 701.1 Traction Manifold (to SN 8580)......................................................352 701.2 Traction Manifold (from SN 8581)....................................................356 702.1 Two-Speed/Brake Manifold............................................................360 703.1 Function Enable Valve and Platform Rotator Manifold.................................362 704.1 Platform Manifold, S-80X and S-80...................................................364 705.1 Platform Manifold, S-85.............................................................366 706.1 Function Manifold...................................................................368 707.1 Oil Diverter Manifold (welder option)...............................................374 708.1 Pumps...............................................................................376 709.1 2WD Drive and Steer System..........................................................378 710.1 4WD Drive and Steer System..........................................................380 711.1 Oscillate System....................................................................384 712.1 Turntable Components................................................................386 713.1 Boom, S-80X and S-80................................................................392 714.1 Boom, S-85..........................................................................396 800 Accessories...............................................................................400 801.1 Alarm and Beacon Package, Driving Lights............................................400 802.1 Platform Options (to SN 13581)......................................................402 802.2 Platform Options (from SN 13582)....................................................406 803.1 Hostile Environment Package - Ground and Platform Control Box Covers................408 804.1 Hostile Environment Package - Booms, S-80X and S-80.................................410 804.2 Hostile Environment Package - Booms, S-85...........................................412 805.1 Hostile Environment Package - Turntable.............................................414 806.1 Hostile Environment Package - Engine Air Cleaners...................................416 806.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD 2.9L4)...........................418 807.1 Hostile Environment Package - Cylinder Bellows, S-80X and S-80......................420 808.1 Hostile Environment Package - Cylinder Bellows, S-85................................422 809.1 Panel Cradle Option.................................................................424 809.2 Panel Cradle Option.................................................................426 810.1 Dual Battery Option (to SN 8198)....................................................428 811.1 Full Gauge Option - Deutz and Continental...........................................430 811.2 Full Gauge Option - Perkins.........................................................432 812.1 Hydraulic Oil Cooler Option.........................................................434 813.1 Half-Mesh and Pipe Cradle Option (to SN 13581)......................................436 813.2 Half-Mesh and Pipe Cradle Option (from SN 13582)....................................438 814.1 Spare LPG Tank Option...............................................................442 815.1 Welder Option, Chassis Components, S-80X and S-80 - View 1..........................444 815.2 Welder Option, Chassis Components, S-85 - View 1....................................450 816.1 Welder Option, Platform Components, S-80X and S-80 - View 2 (to SN 11204)...........456 816.2 Welder Option, Platform Components, S-85 - View 2 (to SN 11204).....................460 816.3 Welder Option, Platform Components - View 2 (from SN 11205).........................464 817.1 Welder Option, Hoses and Fittings - View 3..........................................468 818.1.1 Platform Recirculating Hydraulic Oil Option (from SN 9049)........................470 819.1 Belt Generator Option - View 1......................................................472 819.2 Belt Generator Option (Perkins 404F-22T and Deutz TD 2.9L4) - View 1................474 820.1 Belt Generator Option - View 2......................................................476 821.1 Platform Overload - European Models.................................................478 822.1 Air Line and Weld Cables, S-80......................................................482 822.2 Air Line and Weld Cables, S-85......................................................484 823.1 Aircraft Protection Package, Standard (from SN 8126 to 11087).......................486 824.1 Aircraft Protection Package, Deluxe (from SN 8126 to 11087).........................490 824.2 Aircraft Protection Package (from SN 11088).........................................494 825.1 Operator Protection Structure.......................................................498 826.1 Cold Start Package (to SN 10193)....................................................500 827.1 Cold Start Package (from SN 10194)..................................................502 828.1 Arctic High Pressure Hose Kit, S-85.................................................506 829.1 Arctic High Pressure Hose Kit, S-80X and S-80.......................................508 830.1 Fall Arrest Bar.....................................................................510 831.1 Operators Protection Alarm (to January 2017)........................................512 831.2 Lift Guard Contact Alarm Option (from January 2017).................................516 832.1 Remote Charging Option..............................................................520 833.1 Telematics Option (from SN S8515-12470).............................................522 834.1 Lift Tools Access Deck - 8 Feet (from SN S85H-13582)................................524 835.1 Lift Tools Access Deck - 6 Feet (from SN S85H-13582)................................528 Part Number Index.................................................................................532
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