Maintenance Manual for Genie Slab & Rough Terrain Scissor Lifts PDF

Description

Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual 1305686 – PDF DOWNLOAD

Language : English
Pages : 92
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual 1305686 – PDF DOWNLOAD

Front Cover...................................................................................................... 1
Introduction Introduction........................................................................................ 2
Important Information............................................................................................ 2
Models included in this manual................................................................................... 3
Find additional Manuals for your Model........................................................................... 3
Identifying the Correct Procedure for your Model................................................................. 3
Glossary of terms:............................................................................................... 3
Revision History................................................................................................. 4
General Safety Rules............................................................................................. 5
Table of Contents................................................................................................ 7
Specifications...................................................................................................11
	Performance Specifications...................................................................................11
		Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55........................................................11
		Function Speeds GS-69, GS-84, GS-90......................................................................12
		Drive Speeds.............................................................................................13
	Torque Specifications........................................................................................14
		Tires and Wheels.........................................................................................14
	Battery Specifications.......................................................................................15
		Battery Specifications - DC and BE Models................................................................15
	Engine Specifications........................................................................................17
		Engine Operator and Maintenance Manuals..................................................................17
		Deutz Engine Models......................................................................................17
		Perkins Engine Models....................................................................................18
		Ford Engine Models.......................................................................................18
		Kubota Engine Models.....................................................................................19
		Kohler Engine Models.....................................................................................19
		GM Engine Models.........................................................................................20
	Hydraulic Specifications.....................................................................................21
		Hydraulic Relief Valves..................................................................................21
		Hydraulic and Drive Hub Fluid Capacities.................................................................23
		Hydraulic Oil Specifications.............................................................................24
		Hydraulic Hose and Fitting Torque Specifications.........................................................27
		Torque Procedure.........................................................................................28
Maintenance Inspection Reports...................................................................................32
	Maintenance Schedule.........................................................................................32
	Pre-Delivery Preparation Report..............................................................................33
	Scheduled Maintenance Inspection Report - Scissor Lifts......................................................34
	Programmed Maintenance Inspection Report - Scissor Lifts.....................................................35
Maintenance Procedures...........................................................................................30
	Introduction.................................................................................................30
	Commissioning Procedures.....................................................................................36
		C-1 Perform 50 Hour Service..............................................................................36
		C-2 Perform Engine Maintenance – 50 Hours................................................................36
		C-3 Perform 150 Hour Service.............................................................................37
	Quarterly Maintenance Procedures.............................................................................38
		Q-1 Check for Open Bulletins and Owner Registration......................................................38
		Q-2 Battery Inspection...................................................................................39
		Q-3 Check the Module Tray Latch Components...............................................................41
		Q-4 Inspect the Battery Balancer - GS-69 DC..............................................................42
		Q-5 Inspect the Electrical Wiring........................................................................43
		Q-6 Inspect the Electrical Contactor - GS-30m, GS-30, GS-32m, GS-32, GS-46, GS-55, GS-69 DC, GS-69 BE....44
		Q-7 Inspect the Voltage Inverter (if equipped)...........................................................44
		Q-8 Test the Flashing Beacons (if equipped)..............................................................46
		Q-9 Visual Inspection of the Hydraulic Oil...............................................................46
		Q-10 Inspect the Hydraulic Filters.......................................................................47
		Q-11 Check the Exhaust System - Engine Models............................................................48
		Q-12 Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models..............................49
		Q-13 Test the Fuel Select Operation - Gasoline/LPG Models................................................49
		Q-14 Check and Adjust the Engine RPM.....................................................................50
		Q-15 Inspect the Tires, Wheels and Lug Nut Torque........................................................53
		Q-16 Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90........................................53
		Q-17 Test the Drive Brakes...............................................................................54
		Q-18 Test the Drive Speed – Stowed Position..............................................................54
		Q-19 Test the Drive Speed - Raised Position..............................................................55
		Q-20 Test the Down Limit Switch, Level Sensor and Pothole Limit Switches - GS-30, GS-32, GS-46, GS-55....55
	Annual Maintenance Procedures................................................................................61
		A-1 Check the Drive Hub Oil Level and Fastener Torque....................................................61
		A-2 Test the Function Pump - GS-69 BE and GS-69 DC.......................................................62
		A-3 Test the Oscillate Axle - GS-90......................................................................62
		A-4 Test the Descent Delay - GS-69, GS-84, GS-90 (if equipped)...........................................65
		A-5 Test the Platform Overload Pressure Transducer and Platform Height Sensor............................66
		A-6 Check the Steer Yoke King Pin Fastener Torque........................................................71
	Programmed Maintenance Procedures............................................................................72
		P0-1 Inspect the Engine Air Filter - GS-69 RT............................................................72
		P0-2 Grease the Steer Yokes - GS-30m, GS-30, GS-32, GS-46, GS-55.........................................73
		P0-3 Replace the Drive Hub Oil - GS-30, GS-32m, GS-32, GS-46, GS-55......................................73
		P0-4 Ford Engine Maintenance – Under 1000 Hours..........................................................74
		P0-5 Kohler Engine Maintenance – Under 1000 Hours........................................................75
		P0-6 Kubota Engine Maintenance – Under 1000 Hours........................................................76
		P0-7 Perkins Engine Maintenance – Under 1000 Hours.......................................................77
		P0-8 GM Engine Maintenance – Under 1000 Hours............................................................78
		P0-9 Deutz Engine Maintenance – Under 1000 Hours.........................................................79
		P1-1 Perform Engine Maintenance – 1000 Hours.............................................................80
		P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90.....................................................81
		P2-1 Perform Engine Maintenance – 2000 Hours.............................................................81
		P2-2 Replace the Hydraulic Filters.......................................................................82
		P2-3 Check the Free-wheel Configuration - GS-84 and GS-90................................................83
		P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if equipped)....................................85
		P2-5 Grease the Steer Axle Wheel Bearings - GS-69 BE and GS-69 DC........................................88
		P2-6 Test or Replace the Hydraulic Oil...................................................................90
		P3-1 Perform Engine Maintenance – 3000 Hours.............................................................91
		P5-1 Perform Engine Maintenance – 5000 Hours.............................................................91
		P6-1 Perform Engine Maintenance – 6000 Hours.............................................................92
Back Cover.......................................................................................................93

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