Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual – PDF

Description

Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 92
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual – PDF DOWNLOAD 

Front Cover......................................................................................................................... 1
Important Information............................................................................................................... 2
Models included in this manual...................................................................................................... 3
Find additional Manuals for your Model.............................................................................................. 4
Identifying the Correct Procedure for your Model.................................................................................... 4
Glossary of terms:.................................................................................................................. 4
Revision History.................................................................................................................... 5
General Safety Rules................................................................................................................ 7
Table of Contents................................................................................................................... 9
Specifications......................................................................................................................13
	Performance Specifications......................................................................................................13
		Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55...........................................................................13
		Function Speeds GS-69, GS-84, GS-90.........................................................................................14
		Drive Speeds................................................................................................................15
	Torque Specifications...........................................................................................................16
		Tires and Wheels............................................................................................................16
	Battery Specifications..........................................................................................................17
		Battery Specifications - DC and BE Models...................................................................................17
	Engine Specifications...........................................................................................................18
		Engine Operator and Maintenance Manuals.....................................................................................18
		Deutz Engine Models.........................................................................................................18
		Perkins Engine Models.......................................................................................................19
		Ford Engine Models..........................................................................................................19
		Kubota Engine Models........................................................................................................20
		Kohler Engine Models........................................................................................................20
		GM Engine Models............................................................................................................21
	Hydraulic Specifications........................................................................................................22
		Hydraulic Relief Valves.....................................................................................................22
		Hydraulic and Drive Hub Fluid Capacities....................................................................................24
		Hydraulic Oil Specifications................................................................................................25
		Hydraulic Hose and Fitting Torque Specifications............................................................................28
		Torque Procedure............................................................................................................29
Maintenance Inspection Reports......................................................................................................33
	Maintenance Schedule............................................................................................................33
	Pre-Delivery Preparation Report.................................................................................................34
	Scheduled Maintenance Inspection Report - Scissor Lifts.........................................................................35
	Programmed Maintenance Inspection Report - Scissor Lifts........................................................................36
Maintenance Procedures..............................................................................................................31
	Introduction....................................................................................................................31
	Commissioning Procedures........................................................................................................37
		C-1 Perform 50 Hour Service.................................................................................................37
		C-2 Perform Engine Maintenance – 50 Hours...................................................................................37
		C-3 Perform 150 Hour Service................................................................................................38
	Quarterly Maintenance Procedures................................................................................................39
		Q-1 Check for Open Bulletins and Owner Registration.........................................................................39
		Q-2 Battery Inspection......................................................................................................40
		Q-3 Check the Module Tray Latch Components..................................................................................43
		Q-4 Inspect the Battery Balancer - GS-69 DC.................................................................................44
		Q-5 Inspect the Electrical Wiring...........................................................................................45
		Q-6 Inspect the Electrical Contactor - GS-30, GS-32, GS-46, GS-47, GS-69 DC, GS-69 BE.......................................46
		Q-7 Inspect the Voltage Inverter (if equipped)..............................................................................46
		Q-8 Test the Flashing Beacons (if equipped).................................................................................48
		Q-9 Visual Inspection of the Hydraulic Oil..................................................................................48
		Q-10 Inspect the Hydraulic Filters..........................................................................................49
		Q-11 Check the Exhaust System - Engine Models...............................................................................50
		Q-12 Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models.................................................51
		Q-13 Test the Fuel Select Operation - Gasoline/LPG Models...................................................................51
		Q-14 Check and Adjust the Engine RPM........................................................................................52
		Q-15 Inspect the Tires, Wheels and Lug Nut Torque...........................................................................55
		Q-16 Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90...........................................................55
		Q-17 Test the Drive Brakes..................................................................................................56
		Q-18 Test the Drive Speed – Stowed Position.................................................................................56
		Q-19 Test the Drive Speed - Raised Position.................................................................................57
		Q-20 Test the Down Limit Switch, Level Sensor and Pothole Limit Switches - GS-30, GS-32, GS-46, GS-47.......................57
		Q-21 Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35...............61
	Annual Maintenance Procedures...................................................................................................64
		A-1 Check the Drive Hub Oil Level and Fastener Torque - GS-69, GS-84, GS-90.................................................64
		A-2 Test the Function Pump - GS-69 BE and GS-69 DC..........................................................................65
		A-3 Test the Oscillate Axle - GS-90.........................................................................................65
		A-4 Test the Down Limit Switch Descent Delay - GS-69, GS-84 and GS-90 (if equipped).........................................68
		A-5 Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46, GS-47 (if equipped)....70
		A-6 Check the Steer Yoke King Pin Fastener Torque...........................................................................72
	Programmed Maintenance Procedures...............................................................................................73
		P0-1 Inspect the Engine Air Filter - GS-69 RT...............................................................................73
		P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46, GS-47....................................................................74
		P0-3 Deutz Engine Maintenance – Under 1000 Hours............................................................................75
		P0-4 Ford Engine Maintenance – Under 1000 Hours.............................................................................76
		P0-5 Kohler Engine Maintenance – Under 1000 Hours...........................................................................77
		P0-6 Kubota Engine Maintenance – Under 1000 Hours...........................................................................78
		P0-7 Perkins Engine Maintenance – Under 1000 Hours..........................................................................79
		P0-8 GM Engine Maintenance – Under 1000 Hours...............................................................................80
		P1-1 Perform Engine Maintenance – 1000 Hours................................................................................81
		P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90........................................................................82
		P2-1 Perform Engine Maintenance – 2000 Hours................................................................................82
		P2-2 Replace the Hydraulic Filters..........................................................................................83
		P2-3 Check the Free-wheel Configuration - GS-84 and GS-90...................................................................84
		P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if equipped).......................................................86
		P2-5 Grease the Steer Axle Wheel Bearings - GS-69 BE and GS-69 DC...........................................................89
		P2-6 Test or Replace the Hydraulic Oil......................................................................................90
		P3-1 Perform Engine Maintenance – 3000 Hours................................................................................91
Back Cover..........................................................................................................................92

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