Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Genie SX-105 XC SX-125 XC Service & Repair Manual 1271700 – PDF DOWNLOAD
$28.95
Genie SX-105 XC SX-125 XC Service & Repair Manual 1271700 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Genie SX-105 XC SX-125 XC Service & Repair Manual 1271700 – PDF DOWNLOAD
Language : English
Pages : 301
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie SX-105 XC SX-125 XC Service & Repair Manual 1271700 – PDF DOWNLOAD
Front Cover........................................................................... 1 Introduction.......................................................................... 2 Find a Manual for this Model.......................................................... 2 Revision History...................................................................... 3 Serial Number Legend.................................................................. 4 Safety Rules.......................................................................... 5 Table of Contents..................................................................... 7 Specifications........................................................................ 13 Machine Specifications，SX-105 XC model............................................ 13 Machine Specifications，SX-125 XC model............................................ 13 Performance Specifications，SX-105 XC model........................................ 14 Performance Specifications，SX-125 XC model........................................ 14 Hydraulic Oil Specifications...................................................... 15 Hydraulic ComponentSpecifications................................................. 18 Manifold ComponentSpecifications.................................................. 19 Deutz TD2011L04i Engine........................................................... 20 Deutz TD 2.9 Engine............................................................... 21 Perkins 1104D-44T................................................................. 22 Perkins 854F-34T.................................................................. 24 Machine Torque Specifications..................................................... 25 Hydraulic Hose and FittingTorque Specifications................................... 26 Torque Procedure.............................................................. 27 Repair Procedures..................................................................... 28 Introduction...................................................................... 28 Platform Controls................................................................. 30 1-1 Platform Circuit Board.................................................... 30 How to Remove the Circuit Board........................................... 30 How to Remove the LED Circuit Board....................................... 31 1-2 Joysticks................................................................. 31 How to Calibrate a Joystick............................................... 31 How to Reset a Proportional Valve Coil Default............................ 35 How to Set the Function Thresholds and Default Functions Speeds........... 35 How to Adjust the Function Speeds......................................... 37 How to Adjust the Function Ramp Rate Setting.............................. 38 Platform Components............................................................... 39 2-1 Platform.................................................................. 39 2-2 Platform Leveling Cylinder................................................ 40 How to Bleed the PlatformLeveling Cylinder................................ 41 2-3 Platform Rotator.......................................................... 42 How to Bleed the Platform Rotator......................................... 44 2-4 Platform Level Sensor..................................................... 44 2-5 Platform Overload System.................................................. 46 How to Calibrate the PlatformOverload System.............................. 46 How to Perform a Zero Load CellCalibration................................ 48 How to Replace the Load CellSensor........................................ 48 2-6 Platform Overload Recovery Message........................................ 49 Jib Boom Components............................................................... 50 3-1 Jib Boom.................................................................. 51 3-2 Jib Boom Lift Cylinder.................................................... 53 Boom Components................................................................... 54 4-1 Cable Track............................................................... 55 How to Repair the Boom Cable Track........................................ 58 4-2 Boom...................................................................... 58 How to Remove the Boom.................................................... 59 How to Disassemble the Boom, SX-125 XC Models............................. 61 How to Disassemble the Boom, SX-105 Models................................ 66 4-3 Boom Lift Cylinder........................................................ 70 4-4 Extension Cylinders....................................................... 72 How to Remove the Primary Boom Extension Cylinder......................... 72 How to Remove the Secondary Boom Extension Cylinder, SX-125 XC Models..... 74 4-5 Boom Extend / Retract Cables.............................................. 75 How to Adjust the Boom Extend/Retract Cables.............................. 75 How to Replace the Boom Extend/Retract Cables............................. 78 4-6 Primary Boom Angle Sensor................................................. 79 4-7 Boom Length Sensor........................................................ 82 Engines........................................................................... 85 5-1 RPM Adjustment............................................................ 85 5-2 Flex Plate................................................................ 85 How to Install a Flex Plate............................................... 86 Ground Controls................................................................... 87 6-1 Bypass/Recovery Key Switch................................................ 87 How to Use the Bypass Mode................................................ 87 How to Use the Recovery Mode.............................................. 88 6-2 Circuit Boards............................................................ 89 How to Remove the LCD Display Screen Circuit Board........................ 90 How to Remove the ALC-1000 Circuit Board.................................. 90 6-3 Membrane Decal............................................................ 91 6-4 Full Machine Calibration.................................................. 92 Display Module.................................................................... 93 Hydraulic Pumps...................................................................101 7-1 Function Pump.............................................................101 How to Remove the Function Pump...........................................101 How to Prime the Function Pump............................................102 How to Adjust the Function Pump Standby Pressure..........................102 How to Adjust the Function Pump Pressure Compensator......................104 7-2 Drive Pump................................................................105 How to Prime the Drive Pump...............................................107 Manifolds.........................................................................108 8-1 Function Manifold Components, SX-125 XC...................................108 Function Manifold Components, SX-105 XC...................................112 8-2 Valve Adjustments - Function Manifold.....................................114 8-3 Platform Manifold Components..............................................115 8-4 Platform Rotate Counterbalance Valve Manifold Components..................116 8-5 Function Enable Manifold..................................................117 8-6 Steer and Axle Manifold...................................................118 8-7 Valve Adjustments - Steer and Axle Manifold...............................122 8-8 Traction Manifold Components..............................................123 8-9 Generator Manifold Components.............................................127 8-10 Valve Adjustments - Traction Manifold....................................128 8-11 Valve Coils..............................................................129 How to Test a Coil Diode..................................................130 Turntable Rotation Components.....................................................131 9-1 Turntable Rotation Assembly...............................................131 How to Remove a Turntable Rotation Assembly...............................131 How to Adjust the Turntable Rotation Gear Backlash........................132 9-2 Turntable Level Sensor....................................................133 Axle Components...................................................................136 10-1 Steer Sensors............................................................136 How to Replace a Steer Sensor.............................................136 How to Calibrate a Replacement Steer Sensor...............................138 How to Calibrate All Steer Sensors........................................139 10-2 Steer Cylinders..........................................................141 10-3 Axle Extension Cylinders.................................................142 10-4 Axle Angle Sensors.......................................................143 Generators........................................................................145 11-1 Welder Generator.........................................................145 Fault Codes...........................................................................146 Introduction......................................................................146 Control System Fault Codes........................................................147 Fault Matrix..................................................................165 Fault Code Source.............................................................166 Deutz TD 2.9 L4 Engine Fault Codes................................................169 Perkins 854F-34T Engine Fault Codes...............................................184 Schematics............................................................................193 Introduction......................................................................193 Wire Circuit Legend...............................................................194 Wire Color Legend.................................................................198 Limit Switches and Angle Sensors..................................................203 Circuit Connector Legend..........................................................208 Connector Pin Legend..............................................................211 Engine Relay and Fuse Panel Legends...............................................227 Engine Relay and Fuse Panel Legend - Deutz TD2011 and Perkins 1104D Models....227 Engine Relay and Fuse Panel Legend - Deutz TD2.9 Models.......................228 Engine Relay and Fuse Panel Legend - Perkins 854F Models......................229 Telematics Connector Pin Legend...................................................230 Electrical Symbols Legend.........................................................231 Hydraulic Symbols Legend..........................................................232 Control Circuits..................................................................233 Control Circuits - Horn.......................................................234 Control Circuits - Power......................................................235 Control Circuits - Can Bus, SX-125 XC.........................................238 Control Circuits - Can Bus, SX-105 XC.........................................239 Control Circuits - Deutz TD2011L04i Engine....................................241 Control Circuits - Deutz 2.9 Engine...........................................244 Control Circuits - Perkins 1104D-44T Engine...................................245 Control Circuits - Perkins 854 Engine.........................................248 Control Circuits - Axle Extend/Retract........................................249 Control Circuits - Steering...................................................252 Control Circuits - Propel.....................................................253 Control Circuits - Turntable Rotate...........................................256 Control Circuits - Boom Up/Down, SX-125 XC....................................257 Control Circuits - Boom Up/Down, SX-105 XC....................................259 Control Circuits - Boom Extend/Retract, SX-125 XC.............................262 Control Circuits - Boom Extend/Retract, SX-105 XC.............................263 Control Circuits - Jib Up/Down and Platform Rotate............................265 Control Circuits - Platform Level.............................................268 Control Circuits - Platform Load Sense........................................269 Control Circuits - Flashing Beacons, Oil Cooler and Drive Lamps...............272 Control Circuits - Recovery PLD, SX-125 XC....................................273 Control Circuits - Recovery PLD, SX-105 XC....................................275 Control Circuits - Telematics.................................................278 Generator Option..................................................................279 Generator Receptacle Wiring- ANSI/CSA.........................................279 Generator Receptacle Wiring-AUS...............................................281 Generator Receptacle Wiring - CE..............................................283 Electrical Schematics.............................................................285 Perkins 1104D-44T Engine Electrical Schematic.................................285 Perkins 854F-34T Engine Electrical Schematic..................................288 Perkins 854F-34T Engine Harness...............................................289 Deutz TD2011L04i Engine Electrical Schematic..................................291 Deutz TD2.9 Engine Electrical Schematic.......................................294 Deutz TD2.9 Engine Harness....................................................295 Hydraulic Schematics..............................................................297 Hydraulic Schematic, SX-125 XC................................................297 Hydraulic Schematic, SX-105 XC................................................299 Back Cover............................................................................301
S.S 05/24
