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Genie SX-135 XC Service & Repair Manual 1263383 – PDF DOWNLOAD
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Genie SX-135 XC Service & Repair Manual 1263383 – PDF DOWNLOAD
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Description
Genie SX-135 XC Service & Repair Manual 1263383 – PDF DOWNLOAD
Language : English
Pages : 320
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie SX-135 XC Service & Repair Manual 1263383 – PDF DOWNLOAD
Front Cover...................................................................... 1 Important Information............................................................ 2 Find a Manual for this Model..................................................... 2 Revision History................................................................. 3 Serial Number Legend............................................................. 5 General Safety Rules............................................................. 6 Table of Contents................................................................ 8 Specifications................................................................... 15 Machine Specifications....................................................... 15 Performance Specifications................................................... 16 Hydraulic Oil Specifications................................................. 17 Hydraulic Component Specifications........................................... 19 Manifold Component Specifications............................................ 21 Deutz TD2011L04i Engine Specifications....................................... 22 Deutz TD 2.9 Engine Specifications........................................... 23 Deutz TCD 2.2 L3 Engine Specifications....................................... 24 Perkins 1104D-44T Engine Specifications...................................... 25 Perkins 854F-34T Engine Specifications....................................... 27 Machine Torque Specifications................................................ 28 Machine Component Weights.................................................... 29 Hydraulic Hose and Fitting Torque Specifications............................. 30 Torque Procedure............................................................. 31 Repair Procedures................................................................ 33 Introduction................................................................. 33 Platform Controls............................................................ 35 1-1 Platform Circuit Board............................................... 35 How to Remove the LED Circuit Board.................................. 36 1-2 Joysticks............................................................ 36 How to Reset a Proportional Valve Coil Default....................... 40 How to Set the Function Thresholds and Default Functions Speeds...... 40 How to Adjust the Function Speeds.................................... 42 How to Adjust the Function Ramp Rate Setting......................... 43 Platform Components.......................................................... 44 2-1 Platform............................................................. 44 2-2 Platform Leveling Cylinder........................................... 45 2-3 Platform Rotator..................................................... 46 How to Bleed the Platform Rotator.................................... 47 2-4 Platform Level Sensor................................................ 48 2-5 Platform Overload System............................................. 49 How to Perform a Zero Load Platform Calibration...................... 49 How to Perform a Full Load Platform Calibration...................... 50 How to Replace the Platform Overload Load Cell....................... 52 2-6 Platform Overload Recovery Message................................... 53 Jib Boom Components.......................................................... 55 3-1 Jib Boom............................................................. 56 3-2 Jib Boom Lift Cylinder............................................... 58 3-3 Jib Boom Level Cylinder.............................................. 59 3-4 Jib Boom Extension Cylinder.......................................... 60 3-5 How to Remove the Jib Boom Bellcrank................................. 62 3-6 Jib Boom Bellcrank Angle Sensor...................................... 63 Boom Components.............................................................. 65 4-1 Primary Boom Cable Track............................................. 66 4-2 Primary Boom......................................................... 69 How to Remove the Primary boom....................................... 70 How to Disassemble the Primary Boom.................................. 71 4-3 Primary Boom Lift Cylinder........................................... 73 4-4 Extension Cylinder................................................... 75 4-5 Boom Extend and Retract Cables....................................... 77 How to Replace the Boom Extend/Retract Cables........................ 80 4-6 Primary Boom Angle Sensor............................................ 81 4-7 Boom Length Sensor................................................... 83 Engines...................................................................... 85 5-1 RPM Adjustment....................................................... 85 5-2 Flex Plate........................................................... 85 How to Install the Flex Plate........................................ 86 5-3 Diesel Particle Filter Regeneration - Deutz TCD 2.2 L3............... 87 Ground Controls.............................................................. 88 6-1 Bypass/Recovery Key Switch........................................... 88 6-2 Circuit Boards....................................................... 90 6-3 Membrane Decal....................................................... 92 6-4 Full Machine Calibration............................................. 93 Display Module............................................................... 94 Hydraulic Pumps..............................................................101 7-1 Function Pump........................................................101 How to Prime the Function Pump.......................................102 How to Adjust the Function Pump Standby Pressure.....................102 How to Adjust the Function Pump Pressure Compensator.................104 7-2 Drive Pump...........................................................105 How to Prime the Drive Pump..........................................107 Manifolds....................................................................109 8-1 Function Manifold Components.........................................109 8-2 Valve Adjustments - Function Manifold................................113 8-3 Jib Manifold Components..............................................115 8-4 Platform and Rotator Manifold Components.............................117 8-5 Steer and Axle Manifold Components...................................119 8-6 Function Enable Manifold.............................................123 8-7 Valve Adjustments - Steer and Axle Manifold..........................124 8-8 Traction Manifold Components.........................................125 8-9 Valve Adjustments - Traction Manifold................................129 8-10 Generator Manifold Component........................................130 8-11 Valve Coils.........................................................131 Turntable Rotation Components................................................133 9-1 Turntable Rotation Assembly..........................................133 How to Adjust the Turntable Rotation Gear Backlash...................134 9-2 Turntable Level Sensor...............................................135 Axle Components..............................................................138 10-1 Steer Sensors.......................................................138 How to Calibrate a Replacement Steer Sensor..........................140 How to Calibrate All Steer Sensors...................................141 10-2 Steer Cylinders.....................................................143 10-3 Axle Extension Cylinders............................................143 10-4 Axle Angle Sensors..................................................144 Generators...................................................................147 11-1 Welder Generator....................................................147 Fault Codes......................................................................148 Introduction.................................................................148 Control System Fault Codes...................................................149 Fault Matrix.............................................................168 Fault Code Source........................................................169 Deutz TCD 2.2 L3 Engine Fault Codes..........................................172 Deutz TD 2.9 L4 Engine Fault Codes...........................................182 Perkins 854F-34T Engine Fault Code...........................................197 Schematics.......................................................................205 Introduction.................................................................205 Wire Circuit Legend..........................................................206 Wire Color Legend............................................................210 Limit Switches and Angle Sensors.............................................215 Circuit Connector Legend.....................................................219 Connector Pin Legend.........................................................222 VEC Module - Deutz TD2011L04i and Perkins 1104D-44T Models...................236 VEC Module - Deutz TD 2.9 L4 and TCD 2.2 L3 Models...........................237 VEC Module - Perkins 854F Models.............................................238 Electrical Symbols Legend....................................................239 Hydraulic Symbols Legend.....................................................240 Electrical Schematics – Control Circuits.....................................241 Control Circuit, Horn....................................................242 Control Circuit, Power...................................................243 Control Circuit, CAN BUS.................................................246 Control Circuit, Axle Extend/Retract.....................................247 Control Circuit, Steer...................................................250 Control Circuit, Propel..................................................251 Control Circuit, Turntable Rotate........................................254 Control Circuit, Boom Up/Down............................................255 Control Circuit, Boom Extend/Retract.....................................258 Control Circuit, Jib Up/Down, Jib Extend/Retract, Platform Rotate........259 Control Circuit, Platform Level..........................................262 Control Circuit, Load Sense..............................................263 Control Circuit, Flashing Beacons, Oil Cooler, Drive/Work Lights.........266 Control Circuit, Recovery PLD............................................267 Control Circuit, Telematics..............................................270 Control Circuit, Deutz TD2011L04i Engine.................................271 Control Circuit, Deutz TD 2.9 L4 Engine..................................274 Control Circuit, Perkins 1104D-44T Engine................................275 Control Circuit, Perkins 854F-34T Engine.................................278 Electrical Schematics........................................................279 Elecrical Schematic, Perkins 1104D-44T Engine............................280 Electrical Schematic, Perkins 854F-34T Engine............................284 Electrical Schematic, Deutz TCD 2.2 L3 Tier IV Engine....................289 Electrical Schematic, Deutz TCD 2.2 L3 Stage V Engine....................296 Electrical Schematic, Deutz TD 2.9 L4_Stage IV Engine....................301 Electrical Schematic, Deutz TD2011L04i Engine............................308 Electrical Schematic, Generator Receptacle Wiring - 3kw..................312 Electrical Schematic, Generator Receptacle Wiring - EU...................313 Electrical Schematic, Generator Receptacle Wiring - 7.5/12kw ANSI/CSA....316 Electrical Schematic with Deutz TD 2.9 L4 Engine.............................319 Hydraulic Schematics.........................................................317 Hydraulic Schematic......................................................317 Back Cover.......................................................................320
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