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Genie SX-150 Service and Repair Manual 1268496 – PDF DOWNLOAD
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Genie SX-150 Service and Repair Manual 1268496 – PDF DOWNLOAD
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Description
Genie SX-150 Service and Repair Manual 1268496 – PDF DOWNLOAD
Language : English
Pages : 295
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie SX-150 Service and Repair Manual 1268496 – PDF DOWNLOAD
Front Cover............................................................................... 1 Important Information..................................................................... 2 Find a Manual for this Model.............................................................. 2 Revision History.......................................................................... 3 Serial Number Legend...................................................................... 4 General Safety Rules...................................................................... 5 Table of Contents......................................................................... 7 Specifications............................................................................ 13 Machine Specifications................................................................ 13 Performance Specifications............................................................ 14 Hydraulic Oil Specifications.......................................................... 15 Hydraulic Component Specifications.................................................... 18 Manifold Component Specifications..................................................... 19 Deutz TD2011L04i Engine Specifications................................................ 20 Deutz TD 2.9 Engine Specifications.................................................... 21 Perkins 1104D-44T Engine Specifications............................................... 22 Perkins 854F-34T Engine Specifications................................................ 24 Machine Torque Specifications......................................................... 25 Hydraulic Hose and Fitting Torque Specifications...................................... 26 Torque Procedure...................................................................... 27 Repair Procedures......................................................................... 29 Introduction.......................................................................... 29 Platform Controls..................................................................... 31 1-1 Platform Circuit Board........................................................ 31 How to Remove the LED Circuit Board........................................... 32 1-2 Joysticks..................................................................... 33 How to Reset a Proportional Valve Coil Default................................ 36 How to Set the Function Thresholds and Default Functions Speeds............... 37 How to Adjust the Function Speeds............................................. 39 How to Adjust the Function Ramp Rate Setting.................................. 39 Platform Components................................................................... 41 2-1 Platform...................................................................... 41 2-2 Platform Leveling Cylinder.................................................... 42 2-3 Platform Rotator.............................................................. 43 How to Bleed the Platform Rotator............................................. 44 2-4 Platform Level Sensor......................................................... 45 2-5 Platform Overload System (if equipped)........................................ 46 2-6 Platform Overload Recovery Message............................................ 47 Jib Boom Components................................................................... 49 3-1 Jib Boom...................................................................... 50 3-2 Jib Boom Lift Cylinder........................................................ 51 3-3 How to Remove the Jib Boom Bellcrank.......................................... 52 3-4 Jib Boom Bellcrank Angle Sensor............................................... 53 Boom Components....................................................................... 55 4-1 Primary Boom Cable Track...................................................... 56 4-2 Primary Boom.................................................................. 58 How to Remove the Primary Boom................................................ 59 How to Disassemble the Primary Boom........................................... 61 4-3 Primary Boom Lift Cylinder.................................................... 64 4-4 Extension Cylinder............................................................ 66 4-5 Boom Extend and Retract Cables................................................ 68 How to Replace the Boom Extend/Retract Cables................................. 73 4-6 Primary Boom Angle Sensor..................................................... 76 4-7 Boom Length Sensor............................................................ 79 Engines............................................................................... 81 5-1 RPM Adjustment................................................................ 81 5-2 Flex Plate.................................................................... 81 How to Install the Flex Plate................................................. 82 Ground Controls....................................................................... 83 6-1 Bypass/Recovery Key Switch.................................................... 83 How to Use the Recovery Mode.................................................. 84 6-2 Circuit Boards................................................................ 85 6-3 Membrane Decal................................................................ 87 6-4 Full Machine Calibration...................................................... 88 Display Module........................................................................ 89 Hydraulic Pumps....................................................................... 96 7-1 Function Pump................................................................. 96 How to Prime the Function Pump................................................ 97 How to Adjust the Function Pump Standby Pressure.............................. 97 How to Adjust the Function Pump Pressure Compensator.......................... 99 7-2 Drive Pump....................................................................100 How to Prime the Drive Pump...................................................102 Manifolds.............................................................................104 8-1 Function Manifold Components..................................................104 8-2 Valve Adjustments - Function Manifold.........................................110 8-3 Platform Level and Rotation Manifold Components, to SX150H-518................112 8-3A Platform Level and Rotation Manifold Components, from SX150H-519.............113 8-4 Jib Boom Manifold Components, to SX150H-518...................................114 8-4A Jib Boom Manifold Components, from SX150H-519................................115 8-5 Function Enable Manifold......................................................116 8-6 Steer and Axle Manifold Components, to SX150H-507.............................118 8-6A Steer and Axle Manifold Components, from SX150H-508..........................122 8-7 Valve Adjustments - Steer and Axle Manifold...................................126 8-8 Traction Manifold Components..................................................128 8-9 Valve Adjustments - Traction Manifold.........................................132 8-10 Generator Manifold Component.................................................133 8-11 Valve Coils..................................................................134 Turntable Rotation Components.........................................................136 9-1 Turntable Rotation Assembly...................................................136 How to Adjust the Turntable Rotation Gear Backlash............................137 9-2 Turntable Level Sensor........................................................138 Axle Components.......................................................................141 10-1 Steer Sensors................................................................141 How to Calibrate a Replacement Steer Sensor...................................143 How to Calibrate All Steer Sensors............................................144 10-2 Steer Cylinders..............................................................146 10-3 Axle Extension Cylinders.....................................................146 10-4 Axle Angle Sensors...........................................................147 Generators............................................................................150 11-1 Welder Generator.............................................................150 Fault Codes...............................................................................151 Introduction..........................................................................151 Control System Fault Codes............................................................152 Fault Matrix......................................................................171 Fault Code Source.................................................................172 Deutz TD 2.9 L4 Engine Fault Codes................................................175 Perkins 854F-34T Engine Fault Code................................................190 Schematics................................................................................199 Introduction..........................................................................199 Wire Circuit Legend...................................................................200 Wire Color Legend.....................................................................204 Limit Switches and Angle Sensors......................................................209 Circuit Connector Legend..............................................................213 Connector Pin Legend..................................................................216 Engine Relay and Fuse Panel Legend - Deutz TD2011L04i and Perkins 1104D-44T Models....230 Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models...........................231 Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models..........................232 Electrical Symbols Legend.............................................................233 Hydraulic Symbols Legend..............................................................234 Electrical Schematics – Control Circuits..............................................235 Control Circuits - Horn...........................................................236 Control Circuits - Power..........................................................237 Control Circuits - Can Bus........................................................240 Control Circuits - Deutz TD2011L04i Engine........................................241 Control Circuits - Deutz TD 2.9 L4Engine..........................................244 Control Circuits - Perkins 1104D-44T Engine.......................................245 Control Circuits - Perkins 854F-34T Engine........................................248 Control Circuits - Axle Extend/Retract............................................249 Control Circuits - Steering.......................................................252 Control Circuits - Propel.........................................................253 Control Circuits - Turntable Rotate...............................................256 Control Circuits - Boom Up/Down...................................................257 Control Circuits - Boom Extend/Retract............................................260 Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate....................261 Control Circuits - Platform Level and Jib Bellcrank Level.........................264 Control Circuits - Platform Load Sense............................................265 Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights.............268 Control Circuits - Recovery PLD...................................................269 Control Circuits - Telematics.....................................................272 Generator Receptacle Wiring- ANSI/CSA.............................................273 Generator Receptacle Wiring- CE...................................................276 Perkins 1104D-44T Engine Electrical Schematic.....................................277 Perkins 854F-34T Engine Electrical Schematic......................................280 Perkins 854F-34T Engine Harness...................................................281 Deutz TD 2.9 L4 Engine Electrical Schematic.......................................284 Deutz TD 2.9 L4 Engine Harness....................................................285 Hydraulic Schematics..................................................................287 Hydraulic Schematic (to SX150H-507)...............................................288 Hydraulic Schematic (from SX150H-508 to SX150H-518)...............................289 Hydraulic Schematic (from SX150H-519).............................................291 Electrical Schematic (to SX150H-518)..................................................293 Electrical Schematic (from SX150H-519)................................................294 Back Cover................................................................................295
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