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Genie SX-150 Service & Repair Manual 1300669GT – PDF DOWNLOAD
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Genie SX-150 Service & Repair Manual 1300669GT – PDF DOWNLOAD
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Description
Genie SX-150 Service & Repair Manual 1300669GT – PDF DOWNLOAD
Language : English
Pages : 318
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie SX-150 Service & Repair Manual 1300669GT – PDF DOWNLOAD
Front Cover............................................................................... 1 Important Information..................................................................... 2 Find a Manual for this Model.............................................................. 2 Revision History.......................................................................... 3 Serial Number Legend...................................................................... 4 General Safety Rules...................................................................... 5 Table of Contents......................................................................... 7 Specifications............................................................................ 13 Machine Specifications................................................................ 13 Performance Specifications............................................................ 14 Hydraulic Oil Specifications.......................................................... 15 Hydraulic Component Specifications.................................................... 17 Manifold Component Specifications..................................................... 19 Deutz TD2011L04i Engine Specifications................................................ 20 Deutz TD 2.9 Engine Specifications.................................................... 21 Deutz TCD 2.2 L3 Engine Specifications................................................ 22 Perkins 1104D-44T Engine Specifications............................................... 23 Perkins 854F-34T Engine Specifications................................................ 25 Machine Torque Specifications......................................................... 26 Machine Component Weights............................................................. 27 Hydraulic Hose and Fitting Torque Specifications...................................... 28 Torque Procedure...................................................................... 29 Repair Procedures......................................................................... 31 Introduction.......................................................................... 31 Platform Controls..................................................................... 33 1-1 Platform Circuit Board........................................................ 33 How to Remove the LED Circuit Board........................................... 34 1-2 Joysticks..................................................................... 34 How to Reset a Proportional Valve Coil Default................................ 38 How to Set the Function Thresholds and Default Functions Speeds............... 38 How to Adjust the Function Speeds............................................. 40 How to Adjust the Function Ramp Rate Setting.................................. 41 Platform Components................................................................... 42 2-1 Platform...................................................................... 42 2-2 Platform Leveling Cylinder.................................................... 43 2-3 Platform Rotator.............................................................. 44 How to Bleed the Platform Rotator............................................. 45 2-4 Platform Level Sensor......................................................... 46 2-5 Platform Overload System...................................................... 47 How to Perform a Zero Load Platform Calibration............................... 47 How to Perform a Full Load Platform Calibration............................... 48 How to Replace the Platform Overload Load Cell................................ 50 2-6 Platform Overload Recovery Message............................................ 51 Jib Boom Components................................................................... 53 3-1 Jib Boom...................................................................... 54 3-2 Jib Boom Lift Cylinder........................................................ 55 3-3 How to Remove the Jib Boom Bellcrank.......................................... 56 3-4 Jib Boom Bellcrank Angle Sensor............................................... 57 Boom Components....................................................................... 59 4-1 Primary Boom Cable Track...................................................... 60 4-2 Primary Boom.................................................................. 62 How to Remove the Primary Boom................................................ 63 How to Disassemble the Primary Boom........................................... 65 4-3 Primary Boom Lift Cylinder.................................................... 68 4-4 Extension Cylinder............................................................ 70 4-5 Boom Extend and Retract Cables................................................ 73 How to Replace the Boom Extend/Retract Cables................................. 78 4-6 Primary Boom Angle Sensor..................................................... 81 4-7 Boom Length Sensor............................................................ 84 Engines............................................................................... 86 5-1 RPM Adjustment................................................................ 86 5-2 Flex Plate.................................................................... 86 How to Install the Flex Plate................................................. 87 5-3 Diesel Particle Filter Regeneration - Deutz TCD 2.2 L3........................ 88 Ground Controls....................................................................... 89 6-1 Bypass/Recovery Key Switch.................................................... 89 How to Use the Recovery Mode.................................................. 90 6-2 Circuit Boards................................................................ 91 6-3 Membrane Decal................................................................ 93 6-4 Full Machine Calibration...................................................... 94 Display Module........................................................................ 95 Hydraulic Pumps.......................................................................102 7-1 Function Pump.................................................................102 How to Prime the Function Pump................................................103 How to Adjust the Function Pump Standby Pressure..............................103 How to Adjust the Function Pump Pressure Compensator..........................105 7-2 Drive Pump....................................................................106 How to Prime the Drive Pump...................................................107 Manifolds.............................................................................108 8-1 Function Manifold Components..................................................108 8-2 Valve Adjustments - Function Manifold.........................................114 8-3 Platform Level and Rotation Manifold Components...............................116 8-4 Jib Boom Manifold Components..................................................117 8-5 Function Enable Manifold......................................................118 8-6 Steer and Axle Manifold Components............................................119 8-7 Valve Adjustments - Steer and Axle Manifold...................................123 8-8 Traction Manifold Components..................................................124 8-9 Valve Adjustments - Traction Manifold.........................................128 8-10 Generator Manifold Component.................................................129 8-11 Valve Coils..................................................................130 Turntable Rotation Components.........................................................132 9-1 Turntable Rotation Assembly...................................................132 How to Adjust the Turntable Rotation Gear Backlash............................133 9-2 Turntable Level Sensor........................................................134 Axle Components.......................................................................137 10-1 Steer Sensors................................................................137 How to Calibrate a Replacement Steer Sensor...................................139 How to Calibrate All Steer Sensors............................................140 10-2 Steer Cylinders..............................................................142 10-3 Axle Extension Cylinders.....................................................142 10-4 Axle Angle Sensors...........................................................143 Generators............................................................................146 11-1 Welder Generator.............................................................146 Fault Codes...............................................................................147 Introduction..........................................................................147 Control System Fault Codes............................................................148 Fault Matrix......................................................................167 Fault Code Source.....................................................................168 Deutz TCD 2.2 L3 Engine Fault Codes...................................................171 Deutz TD 2.9 L4 Engine Fault Codes....................................................181 Perkins 854F-34T Engine Fault Code....................................................196 Schematics................................................................................205 Introduction..........................................................................205 Wire Circuit Legend...................................................................206 Wire Color Legend.....................................................................210 Limit Switches and Angle Sensors......................................................215 Circuit Connector Legend..............................................................219 Connector Pin Legend..................................................................222 Engine Relay and Fuse Panel Legend - Deutz TD2011L04i and Perkins 1104D-44T Models....236 Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models...........................237 Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models..........................238 Electrical Symbols Legend.............................................................239 Hydraulic Symbols Legend..............................................................240 Electrical Schematics – Control Circuits..............................................241 Control Circuit, Horn.............................................................242 Control Circuit, Power............................................................243 Control Circuit, CAN BUS..........................................................246 Control Circuit, Axle Extend/Retract..............................................247 Control Circuit, Steer............................................................250 Control Circuit, Propel...........................................................251 Control Circuit, Turntable Rotate.................................................254 Control Circuit, Boom Up/Down.....................................................255 Control Circuit, Boom Extend/Retract..............................................258 Control Circuit, Jib Up/Down, Jib Rotate, Platform Rotate.........................259 Control Circuit, Platform Level, Jib Bellcrank Level..............................262 Control Circuit, Load Sense.......................................................263 Control Circuit, Flashing Beacons, Oil Cooler, Drive/Work Lights..................266 Control Circuit, Recovery PLD.....................................................267 Control Circuit, Telematics.......................................................270 Control Circuit, Deutz TD2011L04i Engine..........................................271 Control Circuit, Deutz TD 2.9 L4 Engine...........................................274 Control Circuit, Perkins 1104D-44T Engine.........................................275 Control Circuit, Perkins 854F-34T Engine..........................................278 Electrical Schematics.................................................................279 Elecrical Schematic, Perkins 1104D-44T Engine.....................................280 Electrical Schematic, Perkins 854F-34T Engine.....................................284 Electrical Schematic, Deutz TCD 2.2 L3 Tier IV Engine.............................289 Electrical Schematic, Deutz TCD 2.2 L3 Stage V Engine.............................296 Deutz TD2011L04i Engine...........................................................301 Electrical Schematic, Generator Receptacle Wiring - ANSI / CSA....................305 Electrical Schematic, Generator Receptacle Wiring - EU............................308 Electrical Schematic, Generator Receptacle Wiring - UK............................309 Electrical Schematic, Generator Receptacle Wiring - AUS...........................312 Electrical Schematic, Generator Receptacle Wiring - S. Korea......................313 Hydraulic Schematics..................................................................315 Hydraulic Schematic...............................................................316 Electrical Schematic with Deutz TD 2.9 L4 Engine......................................317 Back Cover................................................................................318
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