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Genie SX-180 Service & Repair Manual 1268497 – PDF DOWNLOAD
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Genie SX-180 Service & Repair Manual 1268497 – PDF DOWNLOAD
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Description
Genie SX-180 Service & Repair Manual 1268497 – PDF DOWNLOAD
Language : English
Pages : 298
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie SX-180 Service & Repair Manual 1268497 – PDF DOWNLOAD
Front Cover............................................................................... 1 Important Information..................................................................... 2 Find a Manual for this Model.............................................................. 2 Revision History.......................................................................... 3 Serial Number Legend...................................................................... 4 General Safety Rules...................................................................... 5 Table of Contents......................................................................... 7 Specifications............................................................................ 13 Machine Specifications................................................................ 13 Performance Specifications............................................................ 14 Hydraulic Oil Specifications.......................................................... 15 Hydraulic Component Specifications.................................................... 18 Manifold Component Specifications..................................................... 19 Deutz TD2011L04i Engine Specifications................................................ 20 Deutz TD 2.9 Engine Specifications.................................................... 21 Perkins 1104D-44T Engine Specifications............................................... 22 Perkins 854F-34T Engine Specifications................................................ 24 Machine Torque Specifications......................................................... 25 Hydraulic Hose and Fitting Torque Specifications...................................... 26 Torque Procedure...................................................................... 27 Repair Procedures......................................................................... 29 Introduction.......................................................................... 29 Platform Controls..................................................................... 31 1-1 Platform Circuit Board........................................................ 31 How to Remove the LED Circuit Board........................................... 32 1-2 Joysticks..................................................................... 33 How to Reset a Proportional Valve Coil Default................................ 36 How to Set the Function Thresholds and Default Functions Speeds............... 37 How to Adjust the Function Speeds............................................. 39 How to Adjust the Function Ramp Rate Setting.................................. 39 Platform Components................................................................... 40 2-1 Platform...................................................................... 40 2-2 Platform Leveling Cylinder.................................................... 41 2-3 Platform Rotator.............................................................. 42 How to Bleed the Platform Rotator............................................. 43 2-4 Platform Level Sensor......................................................... 44 2-5 Platform Overload System (if equipped)........................................ 45 2-6 Platform Overload Recovery Message............................................ 46 Jib Boom Components................................................................... 48 3-1 Jib Boom...................................................................... 49 3-2 Jib Boom Lift Cylinder........................................................ 50 3-3 How to Remove the Jib Boom Bellcrank.......................................... 51 3-4 Jib Boom Bellcrank Angle Sensor............................................... 52 Boom Components....................................................................... 54 4-1 Cable Track................................................................... 55 4-2 Primary Boom.................................................................. 57 4-3 Primary Boom Lift Cylinder.................................................... 64 4-4 Extension Cylinder............................................................ 66 4-5 Boom Extend and Retract Cables................................................ 70 How to Replace the Boom Extend/Retract Cables................................. 74 4-6 Boom Internal Cable Track..................................................... 77 4-7 Primary Boom Angle Sensor..................................................... 79 4-8 Boom Length Sensor............................................................ 82 Engines............................................................................... 84 5-1 RPM Adjustment................................................................ 84 5-2 Flex Plate.................................................................... 84 How to Install the Flex Plate................................................. 85 Ground Controls....................................................................... 86 6-1 Bypass/Recovery Key Switch.................................................... 86 6-2 Circuit Boards................................................................ 88 6-3 Membrane Decal................................................................ 90 6-4 Full Machine Calibration...................................................... 91 Display Module........................................................................ 92 Hydraulic Pumps....................................................................... 99 7-1 Function Pump................................................................. 99 How to Prime the Function Pump................................................100 How to Adjust the Function Pump Standby Pressure..............................100 How to Adjust the Function Pump Pressure Compensator..........................102 7-2 Drive Pump....................................................................103 How to Prime the Drive Pump...................................................105 Manifolds.............................................................................106 8-1 Function Manifold.............................................................106 8-2 Valve Adjustments - Function Manifold.........................................112 8-3 Platform Level and Rotation Manifold (to SX180H-612)..........................114 8-3A Platform Level and Rotation Manifold (from SX180H-613).......................115 8-4 Jib Boom Manifold (to SX180H-612).............................................116 8-4A Jib Boom Manifold (from SX180H-613)..........................................117 8-5 Function Enable Manifold......................................................118 8-6 Steer and Axle Manifold Components, to SX180H-604.............................120 8-6A Steer and Axle Manifold Components, from SX180H-605..........................124 8-7 Valve Adjustments - Steer and Axle Manifold...................................128 8-8 Traction Manifold Components..................................................130 8-9 Valve Adjustments - Traction Manifold.........................................134 8-10 Generator Manifold Component.................................................135 8-11 Valve Coils..................................................................136 Turntable Rotation Components.........................................................138 9-1 Turntable Rotation Assembly...................................................138 How to Adjust the Turntable Rotation Gear Backlash............................139 9-2 Turntable Level Sensor........................................................140 Axle Components.......................................................................143 10-1 Steer Sensors................................................................143 How to Calibrate a Replacement Steer Sensor...................................145 How to Calibrate All Steer Sensors............................................145 10-2 Steer Cylinders..............................................................148 10-3 Axle Extension Cylinders.....................................................148 10-4 Axle Angle Sensors...........................................................149 Generators............................................................................152 11-1 Welder Generator.............................................................152 Fault Codes...............................................................................153 Introduction..........................................................................153 Control System Fault Codes............................................................154 Fault Matrix......................................................................173 Fault Code Source.................................................................174 Deutz TD 2.9 L4 Engine Fault Codes................................................177 Perkins 854F-34T Engine Fault Code................................................192 Schematics................................................................................201 Introduction..........................................................................201 Wire Circuit Legend...................................................................202 Wire Color Legend.....................................................................206 Limit Switches and Angle Sensors......................................................211 Circuit Connector Legend..............................................................215 Connector Pin Legend..................................................................218 Engine Relay and Fuse Panel Legend - Deutz TD2011L04i and Perkins 1104D-44T Models....232 Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models...........................233 Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models..........................234 Electrical Symbols Legend.............................................................235 Hydraulic Symbols Legend..............................................................236 Electrical Schematics – Control Circuits..............................................237 Control Circuits - Horn...........................................................238 Control Circuits - Power..........................................................239 Control Circuits - Can Bus........................................................242 Control Circuits - Deutz TD2011L04i Engine........................................243 Control Circuits - Deutz TD 2.9 L4Engine..........................................246 Control Circuits - Perkins 1104D-44T Engine.......................................247 Control Circuits - Perkins 854F-34T Engine........................................250 Control Circuits - Axle Extend/Retract............................................251 Control Circuits - Steering.......................................................254 Control Circuits - Propel.........................................................255 Control Circuits - Turntable Rotate...............................................258 Control Circuits - Boom Up/Down...................................................259 Control Circuits - Boom Extend/Retract............................................262 Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate....................263 Control Circuits - Platform Level and Jib Bellcrank Level.........................266 Control Circuits - Platform Load Sense............................................267 Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights.............270 Control Circuits - Recovery PLD...................................................271 Control Circuits - Telematics.....................................................274 Generator Receptacle Wiring- ANSI/CSA.............................................275 Generator Receptacle Wiring- CE...................................................278 Perkins 1104D-44T Engine Electrical Schematic.....................................279 Perkins 854F-34T Engine Electrical Schematic......................................282 Perkins 854F-34T Engine Harness...................................................283 Deutz TD 2.9 L4 Engine Electrical Schematic.......................................286 Deutz TD 2.9 L4 Engine Harness....................................................287 Hydraulic Schematics..................................................................289 Hydraulic Schematic, to SX180H-604................................................290 Hydraulic Schematic, from SX180H-605 to SX180H-612................................291 Hydraulic Schematic, from SX180H-613..............................................293 Electrical Schematic, to SX180H-318...................................................295 Electrical Schematic, from SX180H-319 to SX180H-612...................................296 Electrical Schematic, from SX180H-613.................................................297 Back Cover................................................................................298
S.S 05/24
