Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 Maintenance Manual – PDF

Description

Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 Maintenance Manual 1305161 – PDF DOWNLOAD

Language : English
Pages : 54
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 Maintenance Manual 1305161 – PDF DOWNLOAD

Front Cover................................................................ 1
Important Information...................................................... 2
Models included in this manual............................................. 3
Identifying the Correct Procedure for your Model........................... 3
Find additional Manuals for your Model..................................... 3
Revision History........................................................... 4
General Safety Rules....................................................... 5
Table of Contents.......................................................... 7
Specifications.............................................................11
	Fluid Capacities.......................................................11
	Air Conditioner Refrigerant Specifications.............................11
	Performance Specifications.............................................12
		Performance Specifications.........................................12
	Torque Specifications..................................................14
		Tires and Wheels...................................................14
	Powertrain Specifications..............................................15
		Operator and Maintenance Manuals...................................15
		Deutz Engine Models................................................15
		Transmission Specifications........................................16
		Axle Specifications................................................16
	Hydraulic Specifications...............................................17
		Hydraulic Relief Valves............................................17
		Hydraulic Oil Specifications.......................................18
		Hydraulic Hose and Fitting Torque Specifications...................21
		Torque Procedure...................................................22
Maintenance Inspection Reports.............................................26
	Maintenance Schedule...................................................26
	Pre-Delivery Preparation Report........................................27
	Scheduled and Programmed Maintenance Inspection Report.................28
Maintenance Procedures.....................................................24
	Introduction...........................................................24
	Commissioning Procedures...............................................29
		C-1 Perform 50 Hour Service........................................29
		C-2 Perform Engine Maintenance – 50 Hours..........................29
		C-3 Perform 150 Hour Service.......................................30
	Quarterly Maintenance Procedures.......................................31
		Q-1 Check for Open Bulletins and Owner Registration................31
		Q-2 Battery inspection.............................................32
		Q-3 Inspect the Electrical Wiring..................................32
		Q-4 Check the Boom Wear Pads.......................................33
		Q-5 Check the Exhaust System.......................................34
		Q-6 Inspect the Tires, Wheels and Lug Nut Torque...................34
		Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hose Tension....35
		Q-8 Inspect the Fuel and Hydraulic Tank Cap Venting Systems........36
		Q-9 Visual Inspection of the Hydraulic Oil.........................37
		Q-10 Inspect the Engine Air Filter.................................38
		Q-11 Lubricate the Driveshaft......................................38
		Q-12 Inspect and Lubricate the Sequencing Chains...................39
	Annual Maintenance Procedures..........................................42
		A-1 Inspect the Forks..............................................42
		A-2 Adjust the Boom Sequencing Chains - GTH-636, GTH-844...........42
		A-3 Adjust the Boom Sequencing Chains - GTH-1056, GTH-1256.........43
		A-4 Replace Hydraulic Tank Return Filter Element...................44
		A-5 Replace the Cab Air Intake Filter Element (if equipped)........45
	Programmed Maintenance Procedures......................................46
		P0-1 Lubricate the Boom............................................46
		P0-2 Deutz Engine Maintenance – Under 1000 Hours...................47
		P0-3 Axle Maintenance – Under 1000 Hours...........................48
		P0-4 Transmission Maintenance – Under 1000 Hours...................49
		P1-1 Perform Engine Maintenance – 1000 Hours.......................50
		P1-2 PerformTransmission Maintenance – 1000 Hours..................50
		P1-3 Perform Axle Maintenance – 1000 Hours.........................51
		P2-1 Test or Replace the Hydraulic Oil.............................51
		P3-1 Perform Engine Maintenance – 3000 Hours.......................52
		P5-1 Perform Engine Maintenance – 5000 Hours.......................53
		P6-1 Perform Engine Maintenance – 6000 Hours.......................53
Back Cover.................................................................54

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