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Genie TMZ-50/30 Service Manual 65162 – PDF DOWNLOAD
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Description
Genie TMZ-50/30 Service Manual 65162 – PDF DOWNLOAD
Language : English
Pages : 214
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie TMZ-50/30 Service Manual 65162 – PDF DOWNLOAD
Table of Contents................................................................................................ 5 Section 1 • Safety Rules......................................................................................... 3 Safety Rules................................................................................................. 3 Section 2 • Specifications....................................................................................... 13 Machine Specifications - Rev B............................................................................... 13 Performance Specifications - Rev B........................................................................... 14 Hydraulic Specifications - Rev B............................................................................. 14 Manifold Component Specifications - Rev B.................................................................... 16 Machine Torque Specifications - Rev B........................................................................ 17 Honda GX340K1 Engine - Rev B................................................................................. 18 Hatz 1B30 Engine - Rev B..................................................................................... 19 Hydraulic Hose and Fitting Torque Specifications - Rev B..................................................... 20 SAE and Metric Fasteners Torque Charts....................................................................... 21 Section 3 • Scheduled Maintenance Procedures..................................................................... 23 Introduction................................................................................................. 23 Pre-Delivery Preparation Report.............................................................................. 25 Maintenance Inspection Report................................................................................ 27 Checklist A Procedures - Rev B............................................................................... 28 A-1 Perform Pre-operation Inspection.................................................................... 28 A-2 Perform Function Tests.............................................................................. 28 A-3 Perform Engine Maintenance (if equipped)............................................................ 29 A-4 Perform Hitch Maintenance - ANSI Models............................................................. 29 A-5 Perform Axle Maintenance - ANSI Models.............................................................. 30 A-6 Perform Axle Maintenance - CE Models................................................................ 30 A-7 Perform Axle Maintenance - CE Models................................................................ 31 A-8 Perform Engine Maintenance - Honda Models (if equipped)............................................. 31 A-9 Perform Axle Maintenance - ANSI Models.............................................................. 32 A-10 Perform Axle Maintenance - CE Models............................................................... 32 A-11 Perform 30 Day Service............................................................................. 33 A-12 Perform Engine Maintenance - Honda Models (if equipped)............................................ 33 A-13 Grease the Turntable Rotation Bearing and Rotate Gear.............................................. 34 A-14 Perform Engine Maintenance - Honda Models (if equipped)............................................ 34 Checklist B Procedures - Rev B............................................................................... 35 B-1 Inspect the Batteries............................................................................... 35 B-2 Inspect the Electrical Wiring....................................................................... 36 B-3 Test the Emergency Stop............................................................................. 37 B-4 Test the Key Switch................................................................................. 37 B-5 Test the Auxiliary Lowering......................................................................... 38 B-6 Inspect the Tires and Wheels (including lug nut or lug bolt torque)................................. 40 B-7 Service the Tongue Jack............................................................................. 40 B-8 Inspect the Parking Brake........................................................................... 41 B-9 Test the Horn....................................................................................... 42 B-10 Test the Flashing Beacon (if equipped)............................................................. 42 B-11 Test the Platform Rotation (if equipped)........................................................... 43 B-12 Inspect the Hydraulic Tank Cap Venting System...................................................... 43 B-13 Perform Axle Maintenance - ANSI Models............................................................. 44 B-14 Perform Hydraulic Oil Analysis..................................................................... 44 B-15 Check and Adjust the Engine RPM.................................................................... 45 Checklist C Procedures - Rev B............................................................................... 47 C-1 Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil........................ 47 C-2 Perform Axle Maintenance - ANSI Models.............................................................. 47 C-3 Perform Hitch Maintenance - CE Models............................................................... 47 Checklist D Procedures - Rev B............................................................................... 48 D-1 Check the Boom Wear Pads............................................................................ 48 D-2 Check the Turntable Rotation Bearing Bolts.......................................................... 49 D-3 Inspect for Turntable Bearing Wear.................................................................. 50 D-4 Replace the Hydraulic Tank Return Filter............................................................ 51 D-5 Perform Axle Maintenance - ANSI Models.............................................................. 52 D-6 Perform Engine Maintenance - Hatz Models (if equipped).............................................. 52 Checklist E Procedures - Rev B............................................................................... 53 E-1 Test or Replace the Hydraulic Oil................................................................... 53 E-2 Perform Engine Maintenance - Honda Models (if equipped)............................................. 54 Section 4 • Repair Procedures.................................................................................... 55 Introduction................................................................................................. 55 Platform Controls - Rev B.................................................................................... 56 1-1 Circuit Board....................................................................................... 56 1-2 Membrane Overlay.................................................................................... 57 Platform Components - Rev B.................................................................................. 59 2-1 Platform............................................................................................ 59 2-2 Platform Rotator (if equipped)...................................................................... 59 Jib Boom Components - Rev B.................................................................................. 62 3-1 Jib Boom............................................................................................ 62 3-2 Jib Boom Lift Cylinder.............................................................................. 64 Primary Boom Components - Rev B.............................................................................. 66 4-1 Cable Track......................................................................................... 66 4-2 Primary Boom........................................................................................ 69 4-3 Boom Extension...................................................................................... 71 4-4 Primary Boom Lift Cylinder.......................................................................... 73 4-5 Boom Extension Cylinder............................................................................. 74 4-6 Platform Leveling Cylinders......................................................................... 75 Secondary Boom Components - Rev B............................................................................ 77 5-1 Secondary Boom...................................................................................... 77 5-2 Secondary Boom Lift Cylinder........................................................................ 80 Engines - Rev B.............................................................................................. 81 6-1 RPM Adjustment...................................................................................... 81 6-2 Pump Coupler........................................................................................ 81 Ground Controls - Rev B...................................................................................... 82 7-1 CPU Circuit Board................................................................................... 82 7-2 Connector Circuit Board............................................................................. 83 7-3 Software Configuration.............................................................................. 84 7-4 Membrane Overlay.................................................................................... 87 7-5 Level Sensor........................................................................................ 88 7-6 Interacter Battery Charger.......................................................................... 91 7-7 Lester Battery Charger.............................................................................. 93 Hydraulic Pumps - Rev B...................................................................................... 94 8-1 Function Pump....................................................................................... 94 8-2 Hydraulic Power Unit - DC Models.................................................................... 95 Manifolds - Rev B............................................................................................ 96 9-1 Pump Manifold Components - Models with Drive (option)(before serial number T5000-91)................ 96 9-2 Pump Manifold Components - Models with Drive (option)(after serial number T5000-90)................. 98 9-3 Pump Manifold Components - Models without Drive (before serial number T5000-91).....................100 9-4 Pump Manifold Components - Models without Drive (after serial number T5000-90)......................102 9-5 Function Manifold Components - Engine and Bi-Fuel Models (before serial number T5000-91)............104 9-6 Function Manifold Components - Engine and Bi-Fuel Models (after serial number T5000-90).............106 9-7 Function Manifold Components - DC Models (before serial number T5000-91)............................108 9-8 Function Manifold Components - DC Models (after serial number T5000-90).............................110 9-9 Drive Manifold Components (before serial number T5000-91)...........................................112 9-10 Drive Manifold Components (after serial number T5000-90)...........................................114 9-11 Counterbalance Valve Manifold Components...........................................................116 9-12 Valve Adjustments - Pump Manifold..................................................................118 9-13 Valve Coils........................................................................................119 Hydraulic Tank - Rev B.......................................................................................121 10-1 Hydraulic Tank.....................................................................................121 Axle Components - Rev B......................................................................................122 11-1 Axle...............................................................................................122 11-2 Hub and Bearings...................................................................................123 Trailer Components - Rev B...................................................................................124 12-1 Trailer Brakes.....................................................................................124 12-2 Parking Brake......................................................................................124 Outriggers - Rev B...........................................................................................125 13-1 Outrigger Components...............................................................................125 13-2 Outrigger Cylinder.................................................................................126 Drive Components (option) - Rev B............................................................................127 14-1 Drive Motor........................................................................................127 14-2 Drive Control Box Circuit Board....................................................................129 14-3 Membrane Overlay...................................................................................129 Section 5 • Fault Codes..........................................................................................131 Introduction.................................................................................................131 Fault Code Chart (after serial number T5002-24)..............................................................133 Section 6 • Schematics...........................................................................................141 Introduction.................................................................................................141 Electrical Schematics........................................................................................142 Electrical Component and Wire Color Legends - Rev A......................................................142 Limit Switch Legend - Rev A..............................................................................143 Electrical Symbols Legend - Rev A........................................................................145 Electrical Schematic - DC Models (before serial number T5000-91) - Rev B.................................146 Electrical Schematic - DC Models (from serial number T5000-91 to T5002-24) - Rev A.......................148 Electrical Schematic - DC Models (from serial number T5002-25 to TMZ5003-228) - Rev A....................150 Electrical Schematic - DC Models (after serial number TMZ5003-228) - Rev A...............................152 Electrical Schematic - Gasoline Models (before serial number T5000-91) - Rev B...........................154 Electrical Schematic - Gasoline Models (from serial number T5000-91 to T5002-24) - Rev A.................156 Electrical Schematic - Gasoline Models (from serial number T5002-25 to TMZ5003-228) - Rev A..............158 Electrical Schematic - Gasoline Models (after serial number TMZ5003-228) - Rev A.........................160 Electrical Schematic - Gasoline Bi-Fuel Models (before serial number T5000-91) - Rev B...................162 Electrical Schematic - Gasoline Bi-Fuel Models (from serial number T5000-91 to T5002-24) - Rev A.........164 Electrical Schematic - Gasoline Bi-Fuel Models (from serial number T5002-25 to TMZ5003-228) - Rev A......166 Electrical Schematic - Gasoline Bi-Fuel Models (after serial number TMZ5003-228) - Rev A.................168 Electrical Schematic - Diesel Models (before serial number T5000-91) - Rev B.............................170 Electrical Schematic - Diesel Models (from serial number T5000-91 to T5002-24) - Rev A...................172 Electrical Schematic - Diesel Models (from serial number T5002-25 to TMZ5003-228) - Rev A................174 Electrical Schematic - Diesel Models (after serial number TMZ5003-228) - Rev A...........................176 Electrical Schematic - Diesel Bi-Fuel Models (before serial number T5000-91) - Rev B.....................178 Electrical Schematic - Diesel Bi-Fuel Models (from serial number T5000-91 to T5002-24) - Rev A...........180 Electrical Schematic - Diesel Bi-Fuel Models (from serial number T5002-25 to TMZ5003-228) - Rev A........182 Electrical Schematic - Diesel Bi-Fuel Models (after serial number TMZ5003-228) - Rev A...................184 Hydraulic Schematics.........................................................................................187 Hydraulic Symbols Legend - Rev B.........................................................................187 Hydraulic Schematic - DC Models with Drive Option (before serial number T5000-91) - Rev B................188 Hydraulic Schematic - DC Models with Drive Option (after serial number T5000-90) - Rev A.................190 Hydraulic Schematic - DC Models without Drive Option (before serial number T5000-91) - Rev B.............192 Hydraulic Schematic - DC Models without Drive Option (after serial number T5000-90) - Rev A..............194 Hydraulic Schematic - Engine-only Models with Drive Option (before serial number T5000-91) - Rev B.......196 Hydraulic Schematic - Engine-only Models with Drive Option (after serial number T5000-90) - Rev A........198 Hydraulic Schematic - Engine-only Models without Drive Option (before serial number T5000-91) - Rev B....200 Hydraulic Schematic - Engine-only Models without Drive Option (after serial number T5000-90) - Rev A.....202 Hydraulic Schematic - Bi-Fuel Models with Drive Option (before serial number T5000-91) - Rev B...........204 Hydraulic Schematic - Bi-Fuel Models with Drive Option (after serial number T5000-90) - Rev A............206 Hydraulic Schematic - Bi-Fuel Models without Drive Option (before serial number T5000-91) - Rev B........208 Hydraulic Schematic - Bi-Fuel Models without Drive Option (after serial number T5000-90) - Rev A.........210
S.S 04/24
