Genie Z-30/20N Z-30/20N RJ Z-34/22N Z-34/22DC Service & Repair Manual – PDF

Description

Genie Z-30/20N Z-30/20N RJ Z-34/22N Z-34/22DC Service & Repair Manual – PDF DOWNLOAD

Language : English
Pages : 117
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Z-30/20N Z-30/20N RJ Z-34/22N Z-34/22DC Service & Repair Manual – PDF DOWNLOAD

Front Cover.................................................................................................................................  1
Important Information.......................................................................................................................  2
Find a Manual for this Model................................................................................................................  2
Revision History............................................................................................................................  3
Serial Number Legend........................................................................................................................  4
General Safety Rules........................................................................................................................  5
Table of Contents...........................................................................................................................  7
Specifications.............................................................................................................................. 13
	Machine Specifications.................................................................................................................. 13
	Machine Component Weights............................................................................................................... 14
	Performance Specifications.............................................................................................................. 15
	Hydraulic Specification................................................................................................................. 16
	Hydraulic Component Specifications...................................................................................................... 19
	Manifold Component Specifications....................................................................................................... 19
	Machine Torque Specifications........................................................................................................... 20
	Hydraulic Hose and Fitting Torque Specifications........................................................................................ 21
	Torque Procedure........................................................................................................................ 22
	SAE and Metric Fasteners Torque Charts.................................................................................................. 24
Repair Procedures........................................................................................................................... 25
	Introduction............................................................................................................................ 25
	Platform Controls....................................................................................................................... 27
		1-1 Controllers..................................................................................................................... 27
	Platform Components..................................................................................................................... 29
		2-1 Platform Leveling Slave Cylinder................................................................................................ 29
		2-2 Platform Rotator................................................................................................................ 30
		2-3 Platform Overload System........................................................................................................ 31
	Jib Boom Components..................................................................................................................... 34
		3-1 Platform Overload System........................................................................................................ 34
		3-2 Jib Boom Bell Crank (models without rotating jib boom).......................................................................... 35
		3-3 Jib Boom Bell Crank (models with rotating jib boom)............................................................................. 36
		3-4 Jib Boom Lift Cylinder.......................................................................................................... 38
	Primary Boom Components................................................................................................................. 39
		4-1 Cable Track..................................................................................................................... 39
			How to Repair the Primary Boom Cable Track...................................................................................... 39
		4-2 Primary Boom.................................................................................................................... 40
			How to Remove the Primary Boom.................................................................................................. 40
			How to Disassemble the Primary Boom............................................................................................. 42
		4-3 Primary Boom Lift Cylinder...................................................................................................... 43
		4-4 Primary Boom Extension Cylinder................................................................................................. 45
		4-5 Platform Leveling Master Cylinder............................................................................................... 47
	Secondary Boom Components............................................................................................................... 48
		5-1 Secondary Boom.................................................................................................................. 49
		5-2 Secondary Boom Lift Cylinders................................................................................................... 54
	Hydraulic Pump.......................................................................................................................... 57
		6-1 Auxiliary and Function Pump..................................................................................................... 57
	Manifolds............................................................................................................................... 58
		7-1 Function Manifold Components.................................................................................................... 58
		7-2 Valve Adjustments - Function Manifold........................................................................................... 62
			How to Adjust the System Relief Valve........................................................................................... 62
			How to Adjust the Primary Boom Down Relief Valve................................................................................ 62
			How to Adjust the Secondary Boom Down Relief Valve.............................................................................. 63
			How to Adjust the Primary Boom Extend Relief Valve.............................................................................. 63
			How to Adjust the Turntable Rotate Relief Valve................................................................................. 64
		7-4 Valve Coils..................................................................................................................... 66
			How to Test a Coil Diode........................................................................................................ 67
	Turntable Rotation Components........................................................................................................... 69
		8-1 Turntable Rotation Hydraulic Motor.............................................................................................. 69
	Steer Axle Components................................................................................................................... 70
		9-1 Hub and Bearings................................................................................................................ 70
			How to Remove the Hub and Bearings.............................................................................................. 70
			How to Install the Hub and Bearings............................................................................................. 70
	Non-steer Axle Components............................................................................................................... 72
		10-1 Motor Controller............................................................................................................... 72
Fault Codes................................................................................................................................. 73
	Introduction............................................................................................................................ 73
	Fault Code Chart........................................................................................................................ 75
Schematics.................................................................................................................................. 79
	Introduction............................................................................................................................ 79
	Electrical Symbol Legend................................................................................................................ 80
	Hydraulic Symbols Legend................................................................................................................ 81
	Limit Switch Location Legend............................................................................................................ 82
	Electrical Schematics – Options......................................................................................................... 83
		Power Cable Wiring Diagram.......................................................................................................... 84
		Drive Contactor Panel Wiring Diagram................................................................................................ 85
		Manifold and Limit Switch Wiring Diagram............................................................................................ 88
		LVI/BCI Option Wiring Diagram....................................................................................................... 89
		Charger Interlock Option............................................................................................................ 92
		CTE Option, (CE Models)............................................................................................................. 93
	Hydraulic Schematics.................................................................................................................... 95
		Hydraulic Schematic................................................................................................................. 96
	Electrical Schematics – ANSI / CSA Models............................................................................................... 97
		Electrical Schematic, (ANSI / CSA), (from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)................................ 98
		Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686).... 99
		Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA),(from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686).....102
		Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)......103
		Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686).................106
	Electrical Schematics – CE / AS Models..................................................................................................107
		Electrical Schematic, (CE, AS), (from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)....................................108
		Ground Control Box Terminal Strip Wiring Diagram, (CE, AS), (from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)........112
		Ground Control Box Switch Panel Wiring Diagram, (CE, AS), (from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)..........113
		Platform Control Box Wiring Diagram, (CE, AS), (from serial numbers Z30N14-15222, Z34N14-10984, and Z3414-9686).....................116
Back Cover..................................................................................................................................117

S.S 04/24