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Genie Z-34/22 IC Service Manual 119987 – PDF DOWNLOAD
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Description
Genie Z-34/22 IC Service Manual 119987 – PDF DOWNLOAD
Language : English
Pages : 213
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-34/22 IC Service Manual 119987 – PDF DOWNLOAD
Serial Number Information.......................................................................... 2 Safety Rules....................................................................................... 5 Table of Contents.................................................................................. 7 Specifications..................................................................................... 15 Machine Specifications......................................................................... 15 Performance Specifications..................................................................... 16 Hydraulic Specifications....................................................................... 17 Manifold Component Specifications.............................................................. 18 Machine Torque Specifications.................................................................. 18 Kubota D-905 Engine............................................................................ 19 Kubota DF-750 Engine........................................................................... 20 Kubota DF-752 Engine........................................................................... 21 Hydraulic Hose and Fitting Torque Specifications............................................... 22 SAE and Metric Fastener Torque Chart........................................................... 23 Scheduled Maintenance Procedures................................................................... 25 Pre-Delivery Preparation....................................................................... 27 Maintenance Inspection Report.................................................................. 29 Checklist A Procedures......................................................................... 31 A-1 Inspect the Manuals and Decals......................................................... 31 A-2 Perform Pre-operation Inspection....................................................... 32 A-3 Perform Function Tests................................................................. 32 A-4 Perform Engine Maintenance............................................................. 33 A-5 Perform 30 Day Service................................................................. 33 A-6 Perform Engine Maintenance............................................................. 34 A-7 Perform Engine Maintenance............................................................. 34 A-8 Grease the Turntable Rotation Bearing and Worm Drive Gear.............................. 35 A-9 Perform Engine Maintenance............................................................. 36 A-10 Drain the Fuel Filter / Water Separator - Diesel Models............................... 36 A-11 Perform Engine Maintenance............................................................ 38 Checklist B Procedures......................................................................... 39 B-1 Check the Engine Choke - Gasoline/LPG Models........................................... 39 B-2 Check the Exhaust System............................................................... 40 B-3 Inspect the Battery.................................................................... 40 B-4 Inspect the Electrical Wiring.......................................................... 42 B-5 Inspect the Tires, Wheels and Lug Nut Torque........................................... 42 B-6 Confirm Proper Brake Configuration..................................................... 43 B-7 Check the Oil Level in the Drive Hubs.................................................. 43 B-8 Check the Glow Plugs - Diesel Models................................................... 44 B-9 Check and Adjust the Engine RPM........................................................ 45 B-10 Test the Ground Control Override...................................................... 46 B-11 Test the Platform Self-leveling....................................................... 47 B-12 Test the Engine Idle Select........................................................... 47 B-13 Test the Fuel Select Operation - Gasoline/LPG Models.................................. 48 B-14 Test the Drive Brakes................................................................. 49 B-15 Test the Drive Speed - Stowed Position................................................ 50 B-16 Test the Drive Speed - Raised or Extended Position.................................... 51 B-17 Inspect the Fuel and Hydraulic Tank Cap Venting Systems............................... 52 B-18 Perform Hydraulic Oil Analysis........................................................ 53 B-19 Test the Alarm Package (if equipped).................................................. 53 B-20 Replace the Diesel Fuel Filter / Water Separator Element - Diesel Models.............. 54 B-21 Perform Engine Maintenance - Diesel Models............................................ 56 Checklist C Procedures......................................................................... 57 C-1 Clean the Fuel Tank - Diesel Models.................................................... 57 C-2 Perform Engine Maintenance - Diesel Models............................................. 58 C-3 Perform Engine Maintenance - Diesel Models............................................. 58 Checklist D Procedures......................................................................... 59 D-1 Check the Primary Boom Wear Pads....................................................... 59 D-2 Check the Free-wheel Configuration..................................................... 59 D-3 Replace the Drive Hub Oil.............................................................. 60 D-4 Replace the Hydraulic Filters.......................................................... 61 D-5 Check the Turntable Rotation Bearing Bolts............................................. 63 D-6 Inspect for Turntable Bearing Wear..................................................... 64 D-7 Perform Engine Maintenance............................................................. 65 Checklist E Procedures......................................................................... 66 E-1 Test or Replace the Hydraulic Oil...................................................... 66 E-2 Grease the Steer Axle Wheel Bearings, 2WD Models....................................... 67 E-3 Perform Engine Maintenance............................................................. 69 Repair Procedures.................................................................................. 71 Platform Controls.............................................................................. 72 1-1 Horsepower Limiter Board (before serial number 1547)................................... 72 1-2 Drive Joystick (after serial number 1546).............................................. 74 1-3 Boom Function Speed Controller......................................................... 77 Platform Components............................................................................ 78 2-1 Platform............................................................................... 78 2-2 Platform Leveling Slave Cylinder....................................................... 78 2-3 Platform Rotator....................................................................... 80 Jib Boom Components............................................................................ 82 3-1 Jib Boom............................................................................... 82 3-2 Jib Boom Bell Crank.................................................................... 83 3-3 Jib Boom Lift Cylinder................................................................. 83 Primary Boom Components........................................................................ 85 4-1 Plastic Cable Track.................................................................... 85 4-2 Primary Boom........................................................................... 85 4-3 Primary Boom Lift Cylinder............................................................. 89 4-4 Extension Cylinder..................................................................... 90 4-5 Platform Leveling Master Cylinder...................................................... 92 Secondary Boom Components...................................................................... 94 5-1 Secondary Boom......................................................................... 95 5-2 Secondary Boom Lift Cylinder........................................................... 99 Kubota D-905 Engine............................................................................100 6-1 Timing Adjustment......................................................................100 6-2 Glow Plugs.............................................................................100 6-3 RPM Adjustment.........................................................................100 6-4 Flex Plate.............................................................................100 6-5 Coolant Temperature and Oil Pressure Switches..........................................101 Kubota DF-750 / DF-752 Engine..................................................................102 7-1 Choke Adjustments......................................................................102 7-2 Timing Adjustment......................................................................102 7-3 Carburetor Adjustment..................................................................102 7-4 RPM Adjustment.........................................................................102 7-5 Flex Plate.............................................................................102 7-6 Coolant Temperature and Oil Pressure Switches..........................................103 Hydraulic Pumps................................................................................104 8-1 Auxiliary Pump.........................................................................104 8-2 Function Pump..........................................................................105 8-3 Drive Pump.............................................................................106 Manifolds......................................................................................108 9-1 Function Manifold Components...........................................................108 9-2 Valve Adjustments - Function Manifold..................................................112 9-3 Jib Boom / Platform Rotate Manifold Components.........................................114 9-4 Brake / 2-speed Manifold Components....................................................115 9-5 2WD Traction Manifold Components.......................................................116 9-6 4WD Traction Manifold Components.......................................................118 9-7 Valve Adjustments - Traction Manifold..................................................120 9-8 Valve Coils............................................................................120 Fuel and Hydraulic Tanks.......................................................................123 10-1 Fuel Tank.............................................................................123 10-2 Hydraulic Tank........................................................................124 Turntable Rotation Components..................................................................125 11-1 Rotation Hydraulic Motor..............................................................125 Axle Components................................................................................126 12-1 Hub and Bearings, 2WD Models..........................................................126 Schematics.........................................................................................127 Electrical Symbols Legend......................................................................128 Hydraulic Symbols Legend.......................................................................129 Electrical Schematic, Diesel Models (from serial number 1187 to 1546)..........................132 Electrical Schematic, Diesel Models (from serial number 1547 to 1996)..........................136 Electrical Schematic, Diesel Models (from serial number 1997 to 3241)..........................140 Electrical Schematic, Gasoline/LPG Models (from serial number 1187 to 1546)....................144 Electrical Schematic, Gasoline/LPG Models (from serial number 1547 to 1996)....................148 Electrical Schematic, Gasoline/LPG Models (from serial number 1997 to 3241)....................152 Ground Control Box Wiring Diagram, Diesel Models (from serial number 1187 to 1546).............156 Ground Control Box Wiring Diagram, Diesel Models (from serial number 1547 to 1985).............157 Ground Control Box Wiring Diagram, Diesel Models (from serial number 1986 to 3241).............160 Ground Control Box Wiring Diagram, Gasoline/LPG Models (from serial number 1187 to 1546).......161 Ground Control Box Wiring Diagram, Gasoline/LPG Models (from serial number 1547 to 1985).......164 Ground Control Box Wiring Diagram, Gasoline/LPG Models (from serial number 1986 to 3241).......165 Platform Control Box Wiring Diagram - Diesel Models (from serial number 1187 to 1546)..........168 Platform Control Box Wiring Diagram - Diesel Models (from serial number 1547 to 1996)..........169 Platform Control Box Wiring Diagram - Diesel Models (from serial number 1997 to 3241)..........172 Platfrom Control Box Wiring Diagram - Gasoline/LPG Models (from serial number 1187 to 1546)....173 Platform Control Box Wiring Diagram - Gasoline/LPG Models (1547 to 1996).......................176 Platform Conrol Box Wiring Diagram - Gasoline/LPG Models (from serial number 1997 to 3241).....177 Generator Option Wiring Diagram (from serial number 1547 to 1996)..............................180 Generator Option Wiring Diagram (from serial number 1997 to 3241)..............................181 Load Sense Option Wiring Diagram (from serial number 1187 to 1546).............................184 Load Sense Option Wiring Diagram (from serial number 1547 to 1996).............................185 Load Sense Option Wiring Diagram (from serial number 1997 to 3241).............................187 Hydraulic Schematic, 2WD Models (from serial number 1187 to 1546)..............................190 Hydraulic Schematic, 2WD Models (from serial number 1547 to 2900)..............................194 Hydraulic Schematic, 2WD Models (from serial number 2901 to 3241)..............................198 Hydraulic Schematic, 4WD Models (from serial number 1187 to 1546)..............................202 Hydraulic Schematic, 4WD Models (from serial number 1547 to 2900)..............................206 Hydraulic Schematic, 4WD Models (from serial number 2901 to 3241)..............................210
S.S 05/24
