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Genie Z-34/22 IC Service Manual 128267 – PDF DOWNLOAD
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Description
Genie Z-34/22 IC Service Manual 128267 – PDF DOWNLOAD
Language : English
Pages : 185
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-34/22 IC Service Manual 128267 – PDF DOWNLOAD
Serial Number Information.......................................................................... 2 Safety Rules....................................................................................... 5 Table of Contents.................................................................................. 7 Specifications..................................................................................... 15 Machine Specifications......................................................................... 15 Performance Specifications..................................................................... 16 Hydraulic Oil Specifications................................................................... 17 Hydraulic Component Specifications............................................................. 18 Manifold Component Specifications.............................................................. 19 Machine Torque Specifications.................................................................. 19 Kubota D-905 Engine............................................................................ 20 Kubota DF-752 Engine........................................................................... 21 Perkins 403C-11 Engine......................................................................... 22 Hydraulic Hose and Fitting Torque Specifications............................................... 23 SAE and Metric Fastener Torque Chart........................................................... 24 Scheduled Maintenance Procedures................................................................... 25 Pre-Delivery Preparation....................................................................... 27 Maintenance Inspection Report.................................................................. 29 Checklist A Procedures......................................................................... 31 A-1 Inspect the Manuals and Decals......................................................... 31 A-2 Perform Pre-operation Inspection....................................................... 32 A-3 Perform Function Tests................................................................. 32 A-4 Perform Engine Maintenance............................................................. 33 A-5 Perform 30 Day Service................................................................. 33 A-6 Inspect the Engine Air Filter.......................................................... 34 A-7 Perform Engine Maintenance - Kubota Models............................................. 35 A-8 Perform Engine Maintenance - Kubota Models............................................. 35 A-9 Perform Engine Maintenance - Kubota Models............................................. 36 A-10 Grease the Turntable Rotation Bearing and Worm Drive Gear............................. 36 A-11 Perform Engine Maintenance - Kubota Models............................................ 37 A-12 Drain the Fuel Filter / Water Separator - Diesel Models............................... 38 Checklist B Procedures......................................................................... 40 B-1 Check the Engine Choke - Gasoline/LPG Models........................................... 40 B-2 Check the Exhaust System............................................................... 41 B-3 Inspect the Battery.................................................................... 41 B-4 Inspect the Electrical Wiring.......................................................... 43 B-5 Inspect the Tires, Wheels and Lug Nut Torque........................................... 43 B-6 Confirm Proper Brake Configuration..................................................... 44 B-7 Check the Oil Level in the Drive Hubs.................................................. 44 B-8 Perform Engine Maintenance - Perkins 403C-11 Models.................................... 45 B-9 Check and Adjust the Engine RPM........................................................ 45 B-10 Test the Ground Control Override...................................................... 47 B-11 Test the Platform Self-leveling....................................................... 48 B-12 Test the Engine Idle Select........................................................... 48 B-13 Test the Fuel Select Operation - Gasoline/LPG Models.................................. 49 B-14 Test the Drive Brakes................................................................. 50 B-15 Test the Drive Speed - Stowed Position................................................ 51 B-16 Test the Drive Speed - Raised or Extended Position.................................... 52 B-17 Inspect the Fuel and Hydraulic Tank Cap Venting Systems............................... 53 B-18 Perform Hydraulic Oil Analysis........................................................ 54 B-19 Test the Alarm Package (if equipped).................................................. 54 B-20 Replace the Diesel Fuel Filter / Water Separator Element - Diesel Models.............. 55 B-21 Perform Engine Maintenance - Kubota D905 Models....................................... 57 Checklist C Procedures......................................................................... 58 C-1 Grease the Platform Overload Mechanism (if equipped)................................... 58 C-2 Test the Platform Overload System (if equipped)........................................ 58 C-3 Clean the Fuel Tank - Diesel Models.................................................... 61 C-4 Perform Engine Maintenance - Diesel Models............................................. 62 C-5 Perform Engine Maintenance - Kubota D905 Models........................................ 62 Checklist D Procedures......................................................................... 63 D-1 Check the Primary Boom Wear Pads....................................................... 63 D-2 Check the Free-wheel Configuration..................................................... 63 D-3 Replace the Drive Hub Oil.............................................................. 64 D-4 Replace the Hydraulic Filters.......................................................... 65 D-5 Check the Turntable Rotation Bearing Bolts............................................. 66 D-6 Inspect for Turntable Bearing Wear..................................................... 67 D-7 Perform Engine Maintenance............................................................. 68 Checklist E Procedures......................................................................... 69 E-1 Test or Replace the Hydraulic Oil...................................................... 69 E-2 Grease the Steer Axle Wheel Bearings, 2WD Models....................................... 70 E-3 Perform Engine Maintenance............................................................. 72 E-4 Perform Engine Maintenance - Perkins 403C-11 Models.................................... 72 Repair Procedures.................................................................................. 73 Platform Controls.............................................................................. 74 1-1 Drive Joystick......................................................................... 74 1-2 Boom Function Speed Controller......................................................... 77 Platform Components............................................................................ 78 2-1 Platform Leveling Slave Cylinder....................................................... 78 2-2 Platform Rotator....................................................................... 79 2-3 Platform Overload System............................................................... 81 Jib Boom Components............................................................................ 83 3-1 Jib Boom............................................................................... 83 3-3 Jib Boom Lift Cylinder................................................................. 84 Primary Boom Components........................................................................ 86 4-1 Plastic Cable Track.................................................................... 86 4-2 Primary Boom........................................................................... 86 4-3 Primary Boom Lift Cylinder............................................................. 90 4-4 Extension Cylinder..................................................................... 91 4-5 Platform Leveling Master Cylinder...................................................... 93 Secondary Boom Components...................................................................... 96 5-1 Secondary Boom......................................................................... 97 5-2 Secondary Boom Lift Cylinder...........................................................101 Kubota D-905 Engine............................................................................102 6-1 Timing Adjustment......................................................................102 6-2 Glow Plugs.............................................................................102 6-3 RPM Adjustment.........................................................................102 6-4 Flex Plate.............................................................................102 6-5 Coolant Temperature and Oil Pressure Switches..........................................103 Kubota DF-752 Engine...........................................................................104 7-1 Choke Adjustments......................................................................104 7-2 Timing Adjustment......................................................................104 7-3 Carburetor Adjustment..................................................................104 7-4 RPM Adjustment.........................................................................104 7-5 Flex Plate.............................................................................104 7-6 Coolant Temperature and Oil Pressure Switches..........................................105 Perkins 403C-11 Engine.........................................................................106 8-1 Timing Adjustment......................................................................106 8-2 RPM Adjustment.........................................................................106 8-3 Flex Plate.............................................................................106 8-4 Coolant Temperature and Oil Pressure Switches..........................................107 Hydraulic Pumps................................................................................108 9-1 Auxiliary Pump.........................................................................108 9-2 Function Pump..........................................................................109 9-3 Drive Pump.............................................................................110 Manifolds......................................................................................112 10-1 Function Manifold Components..........................................................112 10-2 Valve Adjustments - Function Manifold.................................................116 10-3 Jib Boom / Platform Rotate Manifold Components........................................117 10-4 Brake / 2-speed Manifold Components...................................................118 10-5 2WD Traction Manifold Components......................................................119 10-6 4WD Traction Manifold Components......................................................120 10-7 Valve Adjustments - Traction Manifold.................................................122 10-8 Valve Coils...........................................................................123 Fuel and Hydraulic Tanks.......................................................................125 11-1 Fuel Tank.............................................................................125 11-2 Hydraulic Tank........................................................................126 Turntable Rotation Components..................................................................127 12-1 Rotation Hydraulic Motor..............................................................127 Axle Components................................................................................128 13-1 Hub and Bearings, 2WD Models..........................................................128 Schematics.........................................................................................129 Electrical Symbols Legend......................................................................130 Hydraulic Symbols Legend.......................................................................131 Electrical Schematic, Diesel Models (from serial number 3242 to 3577)..........................134 Electrical Schematic, Diesel Models (from serial number 3578 to 4799)..........................138 Electrical Schematic, Gasoline/LPG Models (from serial number 3242 to 3577)....................142 Electrical Schematic, Gasoline/LPG Models (from serial number 3578 to 4799)....................146 Ground Control Box Wiring Diagram - Diesel Models (from serial number 3242 to 3308)............150 Ground Control Box Wiring Diagram - Diesel Models (from serial number 3309 to 3577)............151 Ground Control Box Wiring Diagram - Diesel Models (from serial number 3578 to 4799)............154 Ground Control Box Wiring Diagram - Gasoline/LPG Models (from serial number 3242 to 3308)......155 Ground Control Box Wiring Diagram - Gasoline/LPG Models (from serial number 3309 to 3577)......158 Ground Control Box Wiring Diagram - Gasoline/LPG Models (from serial number 3578 to 4799)......159 Platform Control Box Wiring Diagram - Diesel Models (from serial number 3242 to 3577)..........162 Platform Control Box Wiring Diagram - Diesel Models (from serial number 3578 to 4799)..........163 Platfrom Control Box Wiring Diagram - Gasoline/LPG Models (from serial number 3242 to 3577)....166 Platform Conrol Box Wiring Diagram - Gasoline/LPG Models (from serial number 3578 to 4799).....167 Generator Option Wiring Diagram (from serial number 3242 to 4081)..............................170 Generator Option Wiring Diagram (from serial number 4082 to 4799)..............................171 Load Sense Option Wiring Diagram (from serial number 3242 to 3577).............................174 Manifold and Limit Switch Wiring...............................................................175 Hydraulic Schematic, 2WD Models................................................................178 Hydraulic Schematic, 4WD Models................................................................182
S.S 04/24
