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Genie Z-34/22 IC Service & Repair Manual 1268527 – PDF DOWNLOAD
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Genie Z-34/22 IC Service & Repair Manual 1268527 – PDF DOWNLOAD
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Description
Genie Z-34/22 IC Service & Repair Manual 1268527 – PDF DOWNLOAD
Language : English
Pages : 126
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-34/22 IC Service & Repair Manual 1268527 – PDF DOWNLOAD
Front Cover......................................................................................... 1 Introduction........................................................................................ 2 Important Information........................................................................... 2 Find a Manual for this Model.................................................................... 2 Revision History................................................................................ 3 Serial Number Legend............................................................................ 4 Safety Rules ....................................................................................... 5 General Safety Rules............................................................................ 5 Table of Contents................................................................................... 7 Specifications...................................................................................... 14 Machine Specifications.......................................................................... 14 Machine Component Weights....................................................................... 15 Performance Specifications...................................................................... 15 Hydraulic Specification......................................................................... 16 Hydraulic Component Specifications.............................................................. 19 Machine Torque Specifications................................................................... 20 Kubota D-905 Engine Specifications.............................................................. 21 Kubota D1105 Engine Specifications.............................................................. 22 Kubota DF-752 Engine Specifications............................................................. 23 Kubota DF-972 Engine Specifications............................................................. 24 Kubota WG-972 Engine Specifications............................................................. 25 Perkins 403C-11 Engine Specifications........................................................... 26 Perkins 403D-11 Engine Specifications........................................................... 27 Hydraulic Hose and Fitting Torque Specifications................................................ 28 Torque Procedure................................................................................ 29 SAE and Metric Fasteners Torque Charts.......................................................... 31 Repair Procedures................................................................................... 32 Platform Controls............................................................................... 34 1-1 Drive Joystick.......................................................................... 34 How to Adjust the Drive Joystick........................................................ 34 1-2 Boom Function Speed Controller Adjustments.............................................. 36 Boom Function Speed Controller Adjustments.............................................. 36 Platform Components............................................................................. 38 2-1 Platform Leveling Slave Cylinder........................................................ 38 How to Remove the Platform Leveling Slave Cylinder...................................... 38 How to Bleed the Leveling Slave Cylinder................................................ 38 2-2 Platform Rotator........................................................................ 39 How to Remove the Platform Rotator...................................................... 39 How to Bleed the Platform Rotator....................................................... 40 2-3 Platform Overload System................................................................ 41 How to Calibrate the Platform Overload System (if equipped)............................. 41 Jib Boom Components............................................................................. 42 3-1 Jib Boom................................................................................ 42 How to Remove the Jib Boom.............................................................. 42 3-2 Jib Boom Bell Crank..................................................................... 43 How to Remove the Jib Boom Bell Crank................................................... 43 3-3 Jib Boom Lift Cylinder.................................................................. 43 How to Remove the Jib Boom Lift Cylinder................................................ 43 Primary Boom Components......................................................................... 45 4-1 Cable Track............................................................................. 45 How to Repair the Primary Boom Cable Track.............................................. 45 4-2 Primary Boom............................................................................ 45 How to Shim the Primary Boom............................................................ 45 How to Remove the Primary Boom.......................................................... 46 How to Disassemble the Primary Boom..................................................... 48 4-3 Primary Boom Lift Cylinder.............................................................. 49 How to Remove the Primary Boom Lift Cylinder............................................ 49 4-4 Primary Boom Extension Cylinder......................................................... 50 How to Remove the Primary Boom Extension Cylinder....................................... 50 4-5 Platform Leveling Master Cylinder....................................................... 52 How to Remove the Platform Leveling Master Cylinder..................................... 52 Secondary Boom Components....................................................................... 54 5-1 Secondary Boom.......................................................................... 55 How to Disassemble the Secondary Boom................................................... 55 5-2 Secondary Boom Lift Cylinders........................................................... 58 How to Remove the Secondary Boom Lift Cylinders......................................... 58 Engines......................................................................................... 60 6-1 Kubota Diesel Models.................................................................... 60 Timing Adjustment....................................................................... 60 How to Check the Glow Plugs............................................................. 60 RPM Adjustment.......................................................................... 60 How to Remove the Flex Plate............................................................ 61 How to Install the Flex Plate........................................................... 61 Coolant Temperature and Oil Pressure Switches........................................... 61 6-2 Kubota Gasoline / LPG Models............................................................ 62 Choke Adjustment........................................................................ 62 Timing Adjustment....................................................................... 62 Carburetor Adjustment................................................................... 62 RPM Adjustment.......................................................................... 62 How to Remove the Flex Plate............................................................ 63 How to Install the Flex Plate........................................................... 63 Coolant Temperature and Oil Pressure Switches........................................... 63 6-3 Perkins Diesel Models................................................................... 64 Timing Adjustment....................................................................... 64 RPM Adjustment.......................................................................... 64 How to Remove the Flex Plate............................................................ 65 How to Install the Flex Plate........................................................... 65 Coolant Temperature and Oil Pressure Switches........................................... 65 Hydraulic Pumps................................................................................. 67 7-1 Auxiliary Pump.......................................................................... 67 How to Test the Auxiliary Pump.......................................................... 67 How to Remove the Auxiliary Pump........................................................ 67 7-2 Function Pump........................................................................... 68 How to Test the Function Pump........................................................... 68 How to Removet the Function Pump........................................................ 68 7-3 Drive Pump.............................................................................. 69 How to Remove the Drive Pump............................................................ 69 How to Prime the Drive Pump............................................................. 69 Manifolds....................................................................................... 70 8-1 Function Manifold Components............................................................ 70 8-2 Valve Adjustments - Function Manifold................................................... 74 How to Adjust the Primary Boom Down Relief Valve........................................ 74 How to Adjust the Secondary Boom Down Relief Valve...................................... 74 8-3 Jib Boom and Platform / Jib Boom Rotate Manifold Components............................. 75 8-4 Brake/Two-Speed Manifold Components..................................................... 76 8-5 Traction Manifold Components, 2WD....................................................... 77 8-6 Traction Manifold Components, 4WD....................................................... 78 8-7 Valve Adjustments, 4WD Traction Manifold................................................ 80 8-8 Valve Coils............................................................................. 81 How to Test a Coil...................................................................... 81 Valve Coil Resistance Specification..................................................... 81 How to Test a Coil Diode................................................................ 82 Fuel and Hydraulic Tanks........................................................................ 83 9-1 Fuel Tank............................................................................... 83 How to Remove the Fuel Tank............................................................. 83 9-2 Hydraulic Tank.......................................................................... 84 How to Remove the Hydraulic Tank........................................................ 84 Turntable Rotation Components................................................................... 85 10-1 Turntable Rotation Hydraulic Motor..................................................... 85 How to Remove the Turntable Rotation Motor.............................................. 85 Axle Components................................................................................. 86 11-1 Hub and Bearings, 2WD Models........................................................... 86 How to Remove the Hub and Bearings...................................................... 86 How to Install the Hub and Bearings..................................................... 86 Schematics.......................................................................................... 88 Introduction.................................................................................... 88 Electrical Symbol Legend........................................................................ 89 Hydraulic Symbols Legend........................................................................ 90 Electrical Component and Wire Color Legends..................................................... 91 Electrical Schematics - Gasoline/LPG Models..................................................... 94 Electrical Schematic - Gasoline/LPG Models (from serial number Z3406-4800 to Z3413-9460).... 95 Ground Control Box Switch Panel Wiring Diagram - Gasoline/LPG Models........................ 99 Ground Control Box Terminal Strip Wiring Diagram - Gasoline/LPG Models......................100 Platform Control Box Wiring Diagram - Gasoline/LPG Models...................................103 Electrical Schematics - Diesel Models...........................................................104 Electrical Schematic - Diesel Models (from serial number Z3406-4800 to Z3413-9460)..........105 Ground Control Box Switch Panel Wiring Diagram - Diesel Models..............................109 Ground Control Box Terminal Strip Wiring Diagram - Diesel Models............................110 Platform Control Box Wiring Diagram - Diesel Models.........................................113 Electrical Schematics - Options.................................................................114 Platform Control Box Wiring Diagram - Options...............................................115 Manifold and Limit Switch Wiring Diagram....................................................116 Hydraulic Schematics............................................................................118 Hydraulic Schematic, 2WD Models.............................................................119 Hydraulic Schematic, 4WD Models.............................................................123 Back Cover..........................................................................................126
S.S 04/24
