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Genie Z-34/22 IC Service & Repair Manual 1274592 – PDF DOWNLOAD
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Genie Z-34/22 IC Service & Repair Manual 1274592 – PDF DOWNLOAD
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Description
Genie Z-34/22 IC Service & Repair Manual 1274592 – PDF DOWNLOAD
Language : English
Pages : 157
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-34/22 IC Service & Repair Manual 1274592 – PDF DOWNLOAD
Front Cover............................................................................................................ 1 Important Information.................................................................................................. 2 Find a Manual for this Model........................................................................................... 2 Revision History....................................................................................................... 3 Serial Number Legend................................................................................................... 4 General Safety Rules................................................................................................... 5 Table of Contents...................................................................................................... 7 Specifications......................................................................................................... 15 Machine Specifications............................................................................................. 15 Machine Component Weights.......................................................................................... 16 Performance Specifications......................................................................................... 16 Hydraulic Specification............................................................................................ 17 Hydraulic Component Specifications................................................................................. 19 Machine Torque Specifications...................................................................................... 20 Kubota WG-972 Engine Specifications................................................................................ 21 GM .998L Engine Specifications..................................................................................... 22 Kubota D1105 Engine Specifications................................................................................. 23 Perkins 403D-11 Engine Specifications.............................................................................. 24 Perkins 403F-11 Engine Specifications.............................................................................. 25 Hydraulic Hose and Fitting Torque Specifications................................................................... 26 Torque Procedure................................................................................................... 27 SAE and Metric Fasteners Torque Charts............................................................................. 29 Repair Procedures...................................................................................................... 30 Introduction....................................................................................................... 30 Platform Controls.................................................................................................. 32 1-1 Drive Joystick............................................................................................. 32 How to Adjust the Drive Joystick........................................................................... 32 1-2 Boom Function Speed Controller Adjustments................................................................. 34 Boom Function Speed Controller Adjustments................................................................. 34 Platform Components................................................................................................ 36 2-1 Platform Leveling Slave Cylinder........................................................................... 36 How to Remove the Platform Leveling Slave Cylinder......................................................... 36 How to Bleed the Leveling Slave Cylinder................................................................... 36 2-2 Platform Rotator........................................................................................... 37 How to Remove the Platform Rotator......................................................................... 37 How to Bleed the Platform Rotator.......................................................................... 38 2-3 Platform Overload System................................................................................... 39 How to Calibrate the Platform Overload System (if equipped)................................................ 39 Jib Boom Components................................................................................................ 40 3-1 Jib Boom................................................................................................... 40 How to Remove the Jib Boom................................................................................. 40 3-2 Jib Boom Bell Crank........................................................................................ 41 How to Remove the Jib Boom Bell Crank...................................................................... 41 3-3 Jib Boom Lift Cylinder..................................................................................... 41 How to Remove the Jib Boom Lift Cylinder................................................................... 41 Primary Boom Components............................................................................................ 43 4-1 Cable Track................................................................................................ 43 How to Repair the Primary Boom Cable Track................................................................. 43 4-2 Primary Boom............................................................................................... 43 How to Shim the Primary Boom............................................................................... 43 How to Remove the Primary Boom............................................................................. 44 How to Disassemble the Primary Boom........................................................................ 46 4-3 Primary Boom Lift Cylinder................................................................................. 47 How to Remove the Primary Boom Lift Cylinder............................................................... 47 4-4 Primary Boom Extension Cylinder............................................................................ 48 How to Remove the Primary Boom Extension Cylinder.......................................................... 48 4-5 Platform Leveling Master Cylinder.......................................................................... 50 How to Remove the Platform Leveling Master Cylinder........................................................ 50 Secondary Boom Components.......................................................................................... 52 5-1 Secondary Boom............................................................................................. 53 How to Disassemble the Secondary Boom...................................................................... 53 5-2 Secondary Boom Lift Cylinders.............................................................................. 56 How to Remove the Secondary Boom Lift Cylinders............................................................ 56 Engines............................................................................................................ 58 6-1 Kubota Diesel Models....................................................................................... 58 Timing Adjustment.......................................................................................... 58 How to Check the Glow Plugs................................................................................ 58 RPM Adjustment............................................................................................. 58 How to Remove the Flex Plate............................................................................... 59 How to Install the Flex Plate.............................................................................. 59 Coolant Temperature and Oil Pressure Switches.............................................................. 59 6-2 Kubota Gasoline / LPG Models............................................................................... 60 Choke Adjustment........................................................................................... 60 Timing Adjustment.......................................................................................... 60 Carburetor Adjustment...................................................................................... 60 RPM Adjustment............................................................................................. 60 How to Remove the Flex Plate............................................................................... 61 How to Install the Flex Plate.............................................................................. 61 Coolant Temperature and Oil Pressure Switches.............................................................. 61 6-3 Perkins Diesel Models...................................................................................... 62 Timing Adjustment.......................................................................................... 62 RPM Adjustment............................................................................................. 62 How to Remove the Flex Plate............................................................................... 63 How to Install the Flex Plate.............................................................................. 63 Coolant Temperature and Oil Pressure Switches.............................................................. 63 6-4 GM .998L Models............................................................................................ 64 Timing Adjustment.......................................................................................... 64 How to Remove the Flex Plate............................................................................... 65 How to Install the Flex Plate.............................................................................. 65 Hydraulic Pumps.................................................................................................... 66 7-1 Auxiliary Pump............................................................................................. 66 How to Test the Auxiliary Pump............................................................................. 66 How to Remove the Auxiliary Pump........................................................................... 66 7-2 Function Pump.............................................................................................. 67 How to Test the Function Pump.............................................................................. 67 How to Removet the Function Pump........................................................................... 67 7-3 Drive Pump................................................................................................. 68 How to Remove the Drive Pump............................................................................... 68 How to Prime the Drive Pump................................................................................ 68 Manifolds.......................................................................................................... 69 8-1 Function Manifold Components............................................................................... 69 8-2 Valve Adjustments - Function Manifold...................................................................... 73 How to Adjust the Primary Boom Down Relief Valve........................................................... 73 How to Adjust the Secondary Boom Down Relief Valve......................................................... 73 8-3 Jib Boom and Platform / Jib Boom Rotate Manifold Components................................................ 74 8-4 Brake/Two-Speed Manifold Components........................................................................ 75 8-5 Traction Manifold Components, 2WD.......................................................................... 76 8-6 Traction Manifold Components, 4WD.......................................................................... 77 8-7 Valve Adjustments, 4WD Traction Manifold................................................................... 79 8-8 Valve Coils................................................................................................ 80 How to Test a Coil......................................................................................... 80 Valve Coil Resistance Specification........................................................................ 80 How to Test a Coil Diode................................................................................... 81 Fuel and Hydraulic Tanks........................................................................................... 82 9-1 Fuel Tank.................................................................................................. 82 How to Remove the Fuel Tank................................................................................ 82 9-2 Hydraulic Tank............................................................................................. 83 How to Remove the Hydraulic Tank........................................................................... 83 Turntable Rotation Components...................................................................................... 84 10-1 Turntable Rotation Hydraulic Motor........................................................................ 84 How to Remove the Turntable Rotation Motor................................................................. 84 Axle Components.................................................................................................... 85 11-1 Hub and Bearings, 2WD Models.............................................................................. 85 How to Remove the Hub and Bearings......................................................................... 85 How to Install the Hub and Bearings........................................................................ 85 Fault Codes............................................................................................................ 86 Introduction....................................................................................................... 86 How to Retrieve Engine Fault Codes Perkins 403F-11 Models...................................................... 86 How to Retrieve Engine Fault Codes GM .998L Models............................................................. 87 GM Fault Code Chart................................................................................................ 89 Schematics............................................................................................................. 95 Introduction....................................................................................................... 95 Electrical Symbol Legend........................................................................................... 96 Hydraulic Symbols Legend........................................................................................... 97 Electrical Component and Wire Color Legends........................................................................ 98 Electrical Schematics - Gasoline/LPG Models........................................................................101 Electrical Schematic - Gasoline/LPG Kubota WG972 Models (from serial number Z3413-9461)........................102 Ground Control Box Switch Panel Wiring Diagram - Gasoline/LPG Models...........................................106 Ground Control Box Terminal Strip Wiring Diagram - Gasoline/LPG Models.........................................107 Platform Control Box Wiring Diagram - Gasoline/LPG Models......................................................110 Electrical Schematic - Gasoline/LPG Kubota WG972 Models (from serial number Z3413-9461)........................112 Ground Control Box Switch Panel Wiring Diagram - Gasoline/LPG GM .998L Models..................................116 Platform Control Box Wiring Diagram - Gasoline/LPG Models......................................................118 Electrical Schematics - Diesel Models..............................................................................119 Electrical Schematic - Diesel Models from Z3413-9461 (ANSI / CSA)..............................................120 Ground Control Box Switch Panel Wiring Diagram - Diesel Models.................................................124 Ground Control Box Terminal Strip Wiring Diagram - Diesel Models from serial number Z3413-9461 (ANSI / CSA)....125 Platform Control Box Wiring Diagram - Diesel Models from serial number Z3413-9461 (ANSI / CSA).................128 Electrical Schematic - Diesel Models from Z3413-9461 (CE / AS).................................................130 Ground Control Box Switch Panel Wiring Diagram - Diesel Models.................................................134 Ground Control Box Terminal Strip Wiring Diagram - Diesel Models from serial number Z3413-9461 (CE / AS).......135 Platform Control Box Wiring Diagram - Diesel Models from serial number Z3413-9461 (ANSI / CSA).................138 Electrical Schematics - Options....................................................................................139 GM .998L Engine Schematic......................................................................................140 GM Engine Harness Diagram......................................................................................140 Kubota D1105 Engine Schematic..................................................................................144 Perkins 403F-11 Engine Schematic...............................................................................145 Manifold and Limit Switch Wiring Diagram.......................................................................148 Hydraulic Schematics...............................................................................................149 Hydraulic Schematic, 2WD Models................................................................................150 Hydraulic Schematic, 4WD Models................................................................................154 Back Cover.............................................................................................................157
S.S 04/24
