Genie Z-40/23N Z-40/23N RJ Service & Repair Manual 1268528 – PDF

Description

Genie Z-40/23N Z-40/23N RJ Service & Repair Manual 1268528 – PDF DOWNLOAD

Language : English
Pages : 125
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Z-40/23N Z-40/23N RJ Service & Repair Manual 1268528 – PDF DOWNLOAD

Front Cover................................................................  1
Introduction ..............................................................  2
	Important Information..................................................  2
	Find a Manual for this Model...........................................  2
	Revision History.......................................................  3
	Serial Number Legend...................................................  4
Safety Rules...............................................................  5
	General Safety Rules...................................................  5
Table of Contents..........................................................  7
Specifications............................................................. 11
	Machine Specifications................................................. 11
	Performance Specifications............................................. 12
	Hydraulic Specification................................................ 13
	Hydraulic Component Specifications..................................... 15
	Manifold Component Specifications...................................... 15
	Machine Torque Specifications.......................................... 16
	Hydraulic Hose and Fitting Torque Specifications....................... 17
	Torque Procedure....................................................... 18
	SAE and Metric Fasteners Torque Charts................................. 20
Repair Procedures.......................................................... 21
	Platform Controls...................................................... 23
		1-1 Joysticks...................................................... 23
			How to Adjust the Joystick Threshold Setting................... 24
			How to Adjust the Maximum Speed Setting........................ 25
			How to Adjust the Function Ramp Up Time Setting................ 27
			How to Adjust the Function Ramp Down Time Setting.............. 29
			How to Adjust the Max Speed Drive Settings..................... 30
	Platform Components.................................................... 32
		2-1 Platform Leveling Slave Cylinder............................... 32
		2-2 Platform Rotator............................................... 33
		2-3 Platform Overload System....................................... 34
		2-4 Platform Recovery Overload..................................... 36
	Jib Boom Components.................................................... 37
		3-1 Jib Boom....................................................... 37
		3-2 Jib Boom Bell Crank (models without rotating jib boom)......... 38
		3-3 Jib Boom Rotator (models with rotating jib boom)............... 39
			How to Bleed the Jib Boom Rotator.............................. 40
		3-4 Jib Boom Lift Cylinder......................................... 41
	Primary Boom Components................................................ 42
		4-1 Cable Track.................................................... 42
			How to Remove the Cable Track.................................. 42
			How to Repair the Primary Boom Cable Track..................... 44
		4-2 Primary Boom................................................... 44
			How to Remove the Primary Boom................................. 45
			How to Disassemble the Primary Boom............................ 47
		4-3 Primary Boom Lift Cylinder..................................... 48
		4-4 Primary Boom Extension Cylinder................................ 50
		4-5 Platform Leveling Master Cylinder.............................. 51
	Secondary Boom Components.............................................. 53
		5-1 Secondary Boom................................................. 54
		5-2 Secondary Boom Lift Cylinders.................................. 58
	Hydraulic Pump......................................................... 59
		6-1 Auxiliary and Function Pump.................................... 59
		6-2 How to Remove the Function Pump................................ 60
	Manifolds.............................................................. 62
		7-1 Function Manifold Components................................... 62
		7-2 Valve Adjustments - Function Manifold.......................... 64
		7-3 Jib Boom and Platform / Jib Boom Rotate Manifold Components.... 68
		7-4 Jib Boom and Platform / Jib Rotate Manifold Components......... 69
		7-5 Valve Coils.................................................... 70
	Turntable Rotation Components.......................................... 71
		8-1 Turntable Rotation Hydraulic Motor............................. 71
	Steer Axle Components.................................................. 72
		9-1 Hub and Bearings............................................... 72
		How to Calibrate the Steer Angle Sensor............................ 73
	Non-steer Axle Components.............................................. 75
		10-1 Drive Motors.................................................. 75
		10-2 Drive Brake................................................... 76
	Motor Controllers...................................................... 77
		11-1 Motor Controllers............................................. 77
Fault Codes................................................................ 78
	Control System Fault Codes............................................. 79
		How to Retrieve Control System Fault Codes - Platform Controls..... 79
		How to Retrieve Control System Fault Codes - Ground Controls....... 80
		Control System Fault Codes......................................... 81
	Motor Controller Fault Codes........................................... 89
		Motor Controller Fault Codes....................................... 89
		Drive Motor Thermal Sensor......................................... 92
Schematics................................................................. 93
	Introduction........................................................... 93
	Wire Circuit Legend.................................................... 94
	Wiring Coloring and Legend............................................. 98
	Power Cable Diagram....................................................103
	Motor Contoller Pin Legend.............................................104
	Ground Control Box Pin Legend..........................................105
	Platform Control Box Pin Legend........................................106
	Turntable and Platform Controller Pin Legend...........................107
	Electrical Symbol Legend...............................................108
	Hydraulic Symbols Legend...............................................109
	Electrical Schematics..................................................112
		Electrical Schematic - Chassis.....................................112
		Electrical Schematic - Ground Controls.............................113
		Electrical Schematic - Platform Controls...........................116
		Ground Control Box Wiring Diagram..................................117
		Platform Control Box Wiring Diagram................................120
		Platform Control Box Wiring Diagram - Options......................121
	Hydraulic Schematics...................................................124
		Hydraulic Schematic................................................124
Back Cover.................................................................125

S.S 04/24