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Genie Z-45/25 DC Z-45/25J DC Service & Repair Manual 1268530 – PDF
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Description
Genie Z-45/25 DC Z-45/25J DC Service & Repair Manual 1268530 – PDF DOWNLOAD
Language : English
Pages : 101
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-45/25 DC Z-45/25J DC Service & Repair Manual 1268530 – PDF DOWNLOAD
Front Cover.................................................................... 1 Important Information.......................................................... 2 Find a Manual for this Model................................................... 2 Revision History............................................................... 3 Serial Number Legend........................................................... 4 General Safety Rules........................................................... 5 Table of Contents.............................................................. 7 Specifications................................................................. 11 Machine Specifications..................................................... 11 Performance Specifications................................................. 11 Hydraulic Oil Specifications............................................... 12 Hydraulic Component Specifications......................................... 15 Machine Torque Specifications.............................................. 16 Machine Component Weights.................................................. 16 Hydraulic Hose and Fitting Torque Specifications........................... 17 Torque Procedure........................................................... 18 SAE and Metric Fasteners Torque Charts..................................... 20 Repair Procedures.............................................................. 21 Introduction............................................................... 21 Platform Controls.......................................................... 23 1-1 Controllers........................................................ 23 Platform Components........................................................ 25 2-1 Bellcrank Platform Leveling Cylinder............................... 25 How to Bleed the Platform Leveling Cylinder........................ 26 2-2 Platform Rotator................................................... 27 2-3 Platform Overload System........................................... 28 Jib Boom Components........................................................ 31 3-1 Jib Boom........................................................... 31 3-2 Jib Boom Lift Cylinder............................................. 32 Primary Boom Components.................................................... 34 4-1 Cable Track........................................................ 34 How to Remove the Cable Track, Z-45/25............................. 34 How to Remove the Cable Track, Z-45/25J............................ 35 How to Repair the Primary Boom Cable Track......................... 37 4-2 Primary Boom....................................................... 38 How to Disassemble the Primary Boom................................ 39 4-3 Primary Boom Lift Cylinder......................................... 40 4-4 Primary Boom Extension Cylinder.................................... 41 4-5 Upper Pivot Platform Leveling Cylinder............................. 42 Secondary Boom Components.................................................. 44 5-1 Secondary Boom..................................................... 45 5-2 Secondary Boom Lift Cylinders...................................... 49 Hydraulic Pump............................................................. 50 6-1 Auxiliary Pump..................................................... 50 6-2 Function Pump...................................................... 51 Manifolds.................................................................. 52 7-1 Function Manifold Components....................................... 52 7-2 Valve Adjustments - Function Manifold.............................. 54 How to Adjust the System Relief Valve.............................. 54 How to Adjust the Secondary Boom Down Relief Valve................. 54 7-3 Jib Boom / Platform Rotate Manifold Components..................... 55 7-4 Turntable Rotation Manifold Components............................. 56 7-5 Valve Coils........................................................ 57 Turntable Rotation Components.............................................. 58 8-1 Turntable Rotation Assembly........................................ 58 Motor Controllers.......................................................... 59 9-1 Motor Controller................................................... 59 Steer Axle Components...................................................... 60 10-1 Hub and Bearings.................................................. 60 How to Remove the Hub and Bearings................................. 60 How to Install the Hub and Bearings................................ 60 Fault Codes.................................................................... 62 Introduction............................................................... 62 Fault Code Charts...................................................... 64 Schematics..................................................................... 68 Introduction............................................................... 68 Electrical Symbol Legend................................................... 69 Hydraulic Symbols Legend................................................... 70 Electrical Schematics – Options............................................ 71 Platform Options Wiring Diagram........................................ 72 Power Panel Wiring Diagram............................................. 73 CTE Option Wiring Diagram, (CE)........................................ 76 Charger Interlock Option............................................... 77 Hydraulic Schematics....................................................... 79 Hydraulic Schematic.................................................... 80 Electrical Schematics – ANSI / CSA / AS Models........................... 81 Electrical Schematic, (ANSI / CSA / AS)................................ 82 Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS).... 86 Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS)...... 87 Platform Control Box Wiring Diagram, (ANSI / CSA / AS)................. 90 Electrical Schematics – CE Models.......................................... 91 Electrical Schematic, (CE)............................................. 92 Ground Control Box Terminal Strip Wiring Diagram, (CE)................. 96 Ground Control Box Switch Panel Wiring Diagram, (CE)................... 97 Platform Control Box Wiring Diagram, (CE)..............................100 Back Cover.....................................................................101
S.S 04/24
