Genie Z-45/25 Z-45/25J Bi-Energy Power Service & Repair Manual – PDF

Description

Genie Z-45/25 Z-45/25J Bi-Energy Power Service & Repair Manual – PDF DOWNLOAD

Language : English
Pages : 121
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Z-45/25 Z-45/25J Bi-Energy Power Service & Repair Manual – PDF DOWNLOAD

Front Cover...............................................................  1
Important Information.....................................................  2
Revision History..........................................................  3
Find a Manual for this Model..............................................  2
Serial Number Legend......................................................  4
General Safety Rules......................................................  5
Table of Contents.........................................................  7
Specifications............................................................ 11
	Machine Specifications................................................ 11
	Performance Specifications............................................ 11
	Hydraulic Oil Specifications.......................................... 12
	Hydraulic Component Specifications.................................... 15
	Machine Torque Specifications......................................... 16
	Generator Specifications.............................................. 16
	Kubota Z482-E2B/E3B Engine Specifications............................. 17
	Hydraulic Hose and Fitting Torque Specifications...................... 18
	Torque Procedure...................................................... 19
	SAE and Metric Fasteners Torque Charts................................ 21
Repair Procedures......................................................... 22
	Introduction.......................................................... 22
	Platform Controls..................................................... 24
		1-1 Controllers................................................... 24
	Platform Components................................................... 26
		2-1 Platform Leveling Slave Cylinder.............................. 26
			How to Bleed the Slave Cylinder............................... 27
		2-2 Platform Rotator.............................................. 28
	Jib Boom Components................................................... 30
		3-1 Jib Boom...................................................... 30
		3-2 Jib Boom Lift Cylinder........................................ 31
	Primary Boom Components............................................... 33
		4-1 Cable Track................................................... 33
			How to Remove the Cable Track, Z-45/25........................ 33
			How to Remove the Cable Track, Z-45/25J....................... 35
			How to Repair the Primary Boom Cable Track.................... 37
		4-2 Primary Boom.................................................. 37
			How to Disassemble the Primary Boom........................... 39
		4-3 Primary Boom Lift Cylinder.................................... 40
		4-4 Primary Boom Extension Cylinder............................... 41
		4-5 Platform Leveling Master Cylinder............................. 42
	Secondary Boom Components............................................. 43
		5-1 Secondary Boom................................................ 44
		5-2 Secondary Boom Lift Cylinders................................. 49
	Engines............................................................... 50
		6-1 Timing Adjustment............................................. 50
		6-2 RPM Adjustment................................................ 50
		6-3 Engine Drive Pulley........................................... 50
			How to Remove the Engine Drive Pulley......................... 50
			How to Install the Engine Drive Pulley........................ 51
	Generator............................................................. 53
		7-1 Generator Pulley.............................................. 53
			How to Remove the Generator Pulley............................ 53
			How to Install the Generator Pulley........................... 53
		7-2 Generator Belts............................................... 54
		7-3 Generator Voltage Regulator................................... 54
			w to Adjust the Generator Voltage Regulator................... 54
			How to Replace the Voltage Regulator.......................... 55
	Hydraulic Pumps....................................................... 57
		8-1 Auxiliary Pump................................................ 57
		8-2 Function Pump................................................. 58
	Manifolds............................................................. 59
		9-1 Function Manifold Components.................................. 59
		9-2 Valve Adjustments - Function Manifold......................... 61
			How to Adjust the System Relief Valve......................... 61
			How to Adjust the Secondary Boom Down Relief Valve............ 61
		9-3 Jib Boom / Platform Rotate Manifold Components................ 62
		9-4 Turntable Rotation Manifold Components........................ 63
		9-5 Valve Coils................................................... 64
			How to Test a Coil Diode...................................... 64
	Turntable Rotation Components......................................... 66
		10-1 Turntable Rotation Assembly.................................. 66
	Motor Controllers..................................................... 67
		11-1 Motor Controller............................................. 67
	Steer Axle Components................................................. 68
		12-1 Hub and Bearings............................................. 68
			How to Remove the Hub and Bearings............................ 68
			How to Install the Hub and Bearings........................... 68
Fault Codes............................................................... 70
	Introduction.......................................................... 70
		Fault Code Charts................................................. 72
Schematics................................................................ 76
	Introduction.......................................................... 76
	Electrical Symbol Legend.............................................. 77
	Hydraulic Symbols Legend.............................................. 78
	Electrical Schematics – Options....................................... 79
		Platform Options Wiring Diagram................................... 80
		Engine Panel Wiring Diagram....................................... 81
		Power Panel Wiring Diagram........................................ 84
		CTE Option Wiring Diagram, (CE)................................... 85
		Charger Interlock Option.......................................... 88
	Hydraulic Schematics.................................................. 89
		Hydraulic Schematic............................................... 90
	Electrical Schematics – ANSI and CSA Models........................... 91
		Electrical Schematic, (ANSI / CSA)................................ 92
		Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA).... 96
		Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA)...... 97
		Platform Control Box Wiring Diagram, (ANSI / CSA).................100
	Electrical Schematics – CE Models.....................................101
		Electrical Schematic, (CE)........................................102
		Ground Control Box Terminal Strip Wiring Diagram, (CE)............106
		Ground Control Box Switch Panel Wiring Diagram, (CE)..............107
		Platform Control Box Wiring Diagram, (CE).........................110
	Electrical Schematics – AS Models.....................................111
		Electrical Schematic, (AS)........................................112
		Ground Control Box Terminal Strip Wiring Diagram, (AS)............116
		Ground Control Box Switch Panel Wiring Diagram, (AS)..............117
		Platform Control Box Wiring Diagram, (AS).........................120
Back Cover................................................................121

S.S 04/24