Genie Z-45/25J DC Service & Repair Manual 1315848 – PDF DOWNLOAD

Description

Genie Z-45/25J DC Service & Repair Manual 1315848 – PDF DOWNLOAD

Language : English
Pages : 89
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Z-45/25J DC Service & Repair Manual 1315848 – PDF DOWNLOAD

Front Cover....................................................... 1
Important Information............................................. 2
Find a Manual for this Model...................................... 2
Revision History.................................................. 3
Serial Number Legend.............................................. 4
General Safety Rules.............................................. 5
Table of Contents................................................. 7
Specifications....................................................11
	Machine Specifications........................................11
	Performance Specifications....................................11
	Hydraulic Oil Specifications..................................12
	Hydraulic Component Specifications............................15
	Machine Torque Specifications.................................16
	Machine Component Weights.....................................16
	Hydraulic Hose and Fitting Torque Specifications..............17
	Torque Procedure..............................................18
Repair Procedures.................................................20
	Introduction..................................................20
	Platform Controls.............................................22
		1-1 Controllers...........................................22
	Platform Components...........................................24
		2-1 Platform Leveling Slave Cylinder......................24
			How to Bleed the Platform Leveling Cylinder...........25
		2-2 Platform Rotator......................................26
		2-3 Platform Overload System..............................27
	Jib Boom Components...........................................30
		3-1 Jib Boom..............................................30
		3-2 Jib Boom Lift Cylinder................................31
	Primary Boom Components.......................................33
		4-1 Cable Track...........................................33
			How to Remove the Cable Track.........................33
			How to Repair the Primary Boom Cable Track............35
		4-2 Primary Boom..........................................35
			How to Disassemble the Primary Boom...................37
		4-3 Primary Boom Lift Cylinder............................38
		4-4 Primary Boom Extension Cylinder.......................39
		4-5 Upper Pivot Platform Leveling Cylinder................40
	Secondary Boom Components.....................................41
		5-1 Secondary Boom........................................42
		5-2 Secondary Boom Lift Cylinders.........................46
	Hydraulic Pump................................................48
		6-1 Auxiliary Pump........................................48
		6-2 Function Pump.........................................48
	Manifolds.....................................................49
		7-1 Function Manifold Components..........................49
		7-2 Valve Adjustments - Function Manifold.................51
			How to Adjust the System Relief Valve.................51
			How to Adjust the Secondary Boom Down Relief Valve....51
		7-3 Jib Boom / Platform Rotate Manifold Components........52
		7-4 Turntable Rotation Manifold Components................53
		7-5 Valve Coils...........................................54
	Turntable Rotation Components.................................55
		8-1 Turntable Rotation Assembly...........................55
	Motor Controllers.............................................56
		9-1 Motor Controller......................................56
	Steer Axle Components.........................................57
		10-1 Hub and Bearings.....................................57
			How to Remove the Hub and Bearings....................57
			How to Install the Hub and Bearings...................57
Fault Codes.......................................................59
	Introduction..................................................59
		Fault Code Charts.........................................61
Schematics........................................................65
	Introduction..................................................65
	Electrical Symbol Legend......................................66
	Hydraulic Symbols Legend......................................67
	Electrical Schematics – Options...............................69
		Power Panel Wiring Diagram................................70
		Charger Interlock Option..................................71
		Contact Alarm Option......................................73
	Electrical Schematics – ANSI / CSA Models.....................75
		Electrical Schematic, (ANSI / CSA)........................76
	Electrical Schematics – AS Models.............................79
		Electrical Schematic, (AS)................................80
	Electrical Schematics – CE Models.............................83
		Electrical Schematic, (CE)................................84
	Hydraulic Schematics..........................................87
		Hydraulic Schematic.......................................88
Back Cover........................................................89

S.S 04/24