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Genie Z-45 DC Z-45 FE Service & Repair Manual 1297714 – PDF DOWNLOAD
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Genie Z-45 DC Z-45 FE Service & Repair Manual 1297714 – PDF DOWNLOAD
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Description
Genie Z-45 DC Z-45 FE Service & Repair Manual 1297714 – PDF DOWNLOAD
Language : English
Pages : 143
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-45 DC Z-45 FE Service & Repair Manual 1297714 – PDF DOWNLOAD
Front Cover.............................................................................. 1 Important Information.................................................................... 2 Find a Manual for this Model............................................................. 2 Revision History......................................................................... 3 General Safety Rules..................................................................... 4 Specifications........................................................................... 11 Machine Specifications............................................................... 11 Performance Specifications........................................................... 12 Hydraulic Oil Specifications......................................................... 12 Hydraulic Component Specifications................................................... 15 Manifold Component Specifications.................................................... 15 Kubota D1105 Engine Specifications................................................... 16 Kohler KDW1404 Engine Specifications................................................. 17 Machine Torque Specifications........................................................ 18 Machine Component Weights............................................................ 18 Hydraulic Hose and Fitting Torque Specifications..................................... 19 Torque Procedure..................................................................... 20 Repair Procedures........................................................................ 22 Introduction......................................................................... 22 Cailbration Process Steps............................................................ 24 Platform Controls.................................................................... 25 1-1 Platform Controls............................................................ 25 How to Adjust the Joystick Threshold Setting................................. 26 How to Adjust the Maximum Speed Setting (Hydraulic Functions)................ 27 How to Adjust the Function Ramp Rate Setting................................. 29 1-2 How to Calibrate Booms Angle Sensors......................................... 31 1-3 How to Clear the Fault History............................................... 32 Platform Components.................................................................. 33 2-1 Platform Leveling Slave Cylinder............................................. 33 2-2 Platform Rotator............................................................. 34 2-3 Platform Overload System..................................................... 35 How to Perform a Zero Load Platform Calibration.............................. 35 How to Perform a Full Load Platform Calibration.............................. 36 How to Replace the Platform Overload Load Cell............................... 38 How to Reset Overload Recovery Message....................................... 39 Jib Boom Components.................................................................. 40 3-1 Jib Boom..................................................................... 40 3-2 Jib Boom Lift Cylinder....................................................... 41 Primary Boom Components.............................................................. 42 4-1 Cable Track.................................................................. 42 How to Repair the Cable Track................................................ 44 4-2 Primary Boom................................................................. 44 How to Disassemble the Primary Boom.......................................... 45 4-3 Primary Boom Lift Cylinder................................................... 47 4-4 Primary Boom Extension Cylinder.............................................. 48 4-5 Platform Leveling Master Cylinder............................................ 49 Secondary Boom Components............................................................ 50 5-1 Secondary Boom............................................................... 51 5-2 Secondary Boom Lift Cylinders................................................ 55 Engines.............................................................................. 56 6-1 RPM Adjustment............................................................... 56 How to Replace the Motor Tach Sensor......................................... 56 Ground Controls...................................................................... 57 7-1 Control System Fault Recovery Switch......................................... 57 How to Use Control System Fault Recovery Switch.............................. 57 Hydraulic Pumps...................................................................... 58 8-1 Function Pump................................................................ 58 How to Check the Function Pump Calibration................................... 59 Manifolds............................................................................ 60 9-1 Function Manifold Components................................................. 60 9-2 Valve Adjustments - Function Manifold........................................ 64 How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor.... 64 How to Adjust the Secondary Boom Down Relief Valve........................... 65 9-3 Jib Boom / Platform Rotate Manifold Components............................... 66 9-4 Turntable Rotation Manifold Components....................................... 67 9-5 Directional Valve Manifold Components........................................ 68 How to Set Up the Directional Valve Linkage.................................. 69 How to Test a Coil Diode..................................................... 71 Turntable Rotation Components........................................................ 72 10-1 Turntable Rotation Assembly................................................. 72 10-2 How to Replace the Universal Tilt Sensor.................................... 73 How to Calibrate the Universal Tilt Sensor................................... 73 Axle Components...................................................................... 74 11-1 Oscillating Axle Cylinders.................................................. 74 11-2 How to Remove the Steer Cylinder............................................ 75 How to Calibrate the Steer Angle Sensor...................................... 75 Fault Codes.............................................................................. 77 Introduction......................................................................... 77 Control System Fault Codes........................................................... 78 Fault Codes Ground Controls...................................................... 78 How to Retrieve Control System Fault Codes - Platform Controls................... 79 Control System Fault Codes....................................................... 81 Navigation Menus.........................................................................105 Top Menu.............................................................................105 Faults Navigation Menu...............................................................106 Options Navigation Menu..............................................................107 Settings Navigation Menu.............................................................108 Advanced and Drive Navigation Menu...................................................109 Schematics...............................................................................111 Introduction.........................................................................111 Electrical Symbol Legend.............................................................112 Hydraulic Symbols Legend.............................................................113 Electrical Component and Wire Color Legends..........................................114 Kubota Engine Fuse and Relay Module..................................................118 Kohler Engine Fuse and Relay Module..................................................119 Limit Switch/Angle Sensor Legend.....................................................120 Electrical Schematics................................................................121 Electrical Schematic, Chassis and Turntable......................................122 Electrical Schematic, TCON.......................................................123 Electrical Schematic, PCON.......................................................126 Electrical Schematic, Kubota Engine Models.......................................127 Electrical Schematic, Kohler Engine Models.......................................130 Electrical Schematic, Front Motor Controllers....................................131 CAN Bus Wiring Diagram...........................................................134 Power Cable Wiring Diagram.......................................................135 AC / DC Junction Box Wiring Diagram..............................................138 RCBO Option Wiring Diagram.......................................................139 Hydraulic Schematics.................................................................141 Hydraulic Schematic..............................................................142 Back Cover...............................................................................143
S.S 04/24
