Genie Z-51/30J Service & Repair Manual 1268553 – PDF DOWNLOAD

Description

Genie Z-51/30J Service & Repair Manual 1268553 – PDF DOWNLOAD

Language : English
Pages : 144
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Z-51/30J Service & Repair Manual 1268553 – PDF DOWNLOAD

Front Cover.......................................................................  1
Important Information.............................................................  2
Find a Manual for this Model......................................................  2
Revision History..................................................................  3
Serial Number Legend..............................................................  4
General Safety Rules..............................................................  5
Personal Safety...................................................................  6
Work Place Safety.................................................................  6
Specification..................................................................... 11
	Machine Specification......................................................... 11
	Performance Specifications.................................................... 11
	Hydraulic Specifications...................................................... 12
	Hydraulic Component
Specifications........................................... 14
	Deutz D2011 L03i Engine....................................................... 16
	Deutz TD 2.2 L3 Engine........................................................ 17
	Machine Torque Specifications................................................. 18
	Hydraulic Hose and Fitting
Torque Specifications............................. 19
	Torque Procedure.............................................................. 20
Repair Procedures................................................................. 23
	Introduction.................................................................. 23
	Platform Controls............................................................. 25
		1-1
ALC-500 Circuit Board................................................ 25
		1-2
Joysticks............................................................ 26
		2-1 Platform Leveling Slave
Cylinder..................................... 31
		2-2
Platform Rotator..................................................... 32
		2-3
Platform Overload System............................................. 33
	Jib Boom Components........................................................... 36
		3-1
Jib Boom............................................................. 36
		3-2
Jib Boom Lift Cylinder............................................... 37
	Primary Boom Components....................................................... 39
		4-1
Cable Track.......................................................... 39
		4-2
Primary Boom......................................................... 42
		4-3
Primary Boom Lift Cylinder........................................... 44
		4-4
Primary Boom Extension
Cylinder..................................... 45
		4-5
Platform Leveling Master
Cylinder................................... 46
	Secondary Boom Components..................................................... 48
		5-1
Secondary Boom....................................................... 49
		5-2
Secondary Boom Lift Cylinder......................................... 53
	Engines....................................................................... 55
		6-1
RPM Adjustment....................................................... 55
		6-2 Flex Plate............................................................ 55
		6-3
Engine Fault Codes -
Deutz TD 2.2 L3 Models......................... 57
		6-4
Diesel Particle Filter
Regeneration - Deutz TD 2.2 L3
Engine....... 57
	Hydraulic Pumps............................................................... 58
		7-1
Lift/Steer Pump...................................................... 58
		7-2
Drive Pump........................................................... 59
	Manifolds..................................................................... 61
		8-1
Function Manifold Components......................................... 61
		8-2
Valve Adjustments - Function
Manifold............................... 65
		8-3
Jib Boom / Platform Rotate Manifold Components....................... 66
		8-4
Turntable Rotation Manifold Components............................... 67
		8-5
Directional Valve Manifold Components................................ 68
		8-6
Traction Manifold Components......................................... 70
		8-7
Valve Adjustments,Traction
Manifold................................. 72
		8-8
Valve Coils.......................................................... 73
	Turntable Rotation Components................................................. 75
		9-1
Turntable Rotation Assembly.......................................... 75
	Axle Components............................................................... 77
		10-1
Oscillating Axle Cylinders.......................................... 77
	Fault Codes................................................................... 78
		Control System Fault Codes................................................ 79
		Fault Codes Display....................................................... 84
		Deutz TD 2.2 L3 Engine Fault Codes........................................ 87
	Schematics.................................................................... 97
		Introduction.............................................................. 97
		Electrical Symbols Legends................................................ 98
		Hydraulic Symbols Legends................................................. 99
		Electrical Component and Wire Color Legends...............................100
		Ground Control Box Terminal Strip Wiring Diagram, Options.................103
		Platform Control Box Wiring Diagram, Options..............................105
		Wiring Diagram - Battery, Hydraulic Oil
and Engine Oil Heater Options....107
		Electrical Schematic......................................................109
			Electrical Schematic, Options.........................................109
			Electrical Schematic (AS).............................................111
			Ground Control Box Terminal Strip Wiring Diagram (AS).................115
			Ground Control Box Switch Panel Wiring Diagram (AS)...................117
			Platform Control Box Wiring Diagram (AS)..............................119
			Platform Control Box Switch Panel Wiring Diagram (AS).................121
			Electrical Schematic (CE).............................................123
			Ground Control Box Terminal Strip Wiring Diagram (CE).................127
			Ground Control Box Switch Panel Wiring Diagram (CE)...................129
			Platform Control Box Wiring Diagram (CE)..............................131
			Platform Control Box Switch Panel Wiring Diagram (CE).................133
			Electrical Schematic, Deutz TD 2.2 L3 Models (CE).....................135
		Hydraulic Schematic.......................................................142
Back cover........................................................................144

S.S 04/24