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Genie Z-60/34 ็ปดไฟฎๆๅ 75861CS – PDF DOWNLOAD
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Description
Genie Z-60/34 ็ปดไฟฎๆๅ 75861CS – PDF DOWNLOAD
Language : Chinese
Pages : 316
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-60/34 ็ปดไฟฎๆๅ 75861CS – PDF DOWNLOAD
Introduction.................................................................................................. 2 Serial Number Legend.......................................................................................... 3 Safety Rules.................................................................................................. 4 Table of Contents............................................................................................. 6 Specifications................................................................................................ 17 Machine Specifications.................................................................................... 17 Performance Specifications................................................................................ 18 Hydraulic Oil Specifications.............................................................................. 19 Hydraulic Component Specifications........................................................................ 20 Manifold Components Specifications........................................................................ 22 Valve Coil Resistance Specifications...................................................................... 22 Ford LRG-425 EFI Engine................................................................................... 23 Ford DSG-423 EFI Engine................................................................................... 25 Deutz F4L 1011F Engine.................................................................................... 26 Deutz F3L 1011F Engine.................................................................................... 27 Deutz F3L 2011 Engine / Deutz D2011L03i................................................................... 28 Perkins 404-22 Engine..................................................................................... 30 Machine Torque Specifications............................................................................. 31 Hydraulic Hose & Fittings Torque.......................................................................... 32 SAE and Metric Fastener Torque Chart...................................................................... 33 Scheduled Maintenance Procedures.............................................................................. 35 Pre-Delivery Preparation.................................................................................. 37 Maintenance Inspection Report............................................................................. 39 Checklist A Procedures.................................................................................... 41 A-1 Inspect the Manuals and Decals................................................................... 41 A-2 Perform Pre-operation Inspection.................................................................. 42 A-3 Perform Function Tests............................................................................ 42 A-4 Perform Engine Maintenance- All Models........................................................... 43 A-5 Perform 30 Day Service............................................................................ 44 A-6 Check the High Pressure Filter Condition Indicator................................................ 44 A-7 Perform Engine Maintenance- Deutz and Ford Models................................................. 45 A-8 Perform Engine Maintenance- Perkins Models........................................................ 46 A-9 Inspect the Fuel Filter/Water Separator- Deutz Models............................................. 46 A-10 Perform Engine Maintenance- Ford Models.......................................................... 47 A-11 Grease the Turntable Rotation Bearing and Rotate Gear............................................ 48 A-12 Perform Engine Maintenance- Deutz 1011F Models................................................... 48 A-13 Replace the Drive Hub Oil....................................................................... 49 A-14 Perform Engine Maintenance - Ford Models........................................................ 50 Checklist B Procedures.................................................................................... 51 B-1 Inspect the Battery.............................................................................. 51 B-2 Inspect the Electrical Wiring.................................................................... 52 B-3 Inspect the Air Filter............................................................................ 53 B-4 Test the Key Switch.............................................................................. 54 B-5 Perform Engine Maintenance - Deutz and Perkins Models............................................ 54 B-6 Check the Exhaust System......................................................................... 55 B-7 Check the Oil Cooler and Cooling Fins - Deutz Models............................................. 55 B-8 Inspect the Tires, Wheels and Lug Nut Torque...................................................... 56 B-9 Check the Drive Hub Oil Level and Fastener Torque................................................ 57 B-10 Confirm the Proper Brake Configuration........................................................... 58 B-11 Check and Adjust the Engine RPM................................................................. 59 B-12 Test the Engine Idle Select..................................................................... 60 B-13 Test the Fuel Select Operation - Ford Models.................................................... 61 B-14 Test the Ground Control Override................................................................. 62 B-15 Check the Directional Valve Linkage.............................................................. 62 B-16 Test the Platform Self-leveling.................................................................. 63 B-17 Test the Drive Brakes........................................................................... 63 Untitled.............................................................................................. 64 B-19 Test the Drive Speed - Raised or Extended Position.............................................. 64 B-20 Perform Hydraulic Oil Analysis.................................................................. 65 B-21 Test the Alarm Package (if equipped) and the Descent Alarm....................................... 66 B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems.......................................... 67 B-23 Perform Engine Maintenance - Ford Models........................................................ 68 Checklist C Procedures.................................................................................... 70 C-1 Perform Engine Maintenance - Deutz and Perkins Models............................................ 69 C-2 Grease the Platform Overload Mechanism (if equipped)............................................. 70 C-3 Test the Platform Overload Mechanism (if equipped)............................................... 70 C-4 Replace the Engine Air Filter Element- Deutz and Perkins Models................................... 73 C-5 Replace the In-line Fuel Strainer- Deutz Models................................................... 73 C-6 Perform Engine Maintenance- Ford Models........................................................... 74 Checklist D Procedures.................................................................................... 75 D-1 Check the Boom Wear Pads.......................................................................... 75 D-2 Check the Turntable Rotation Bearing Bolts........................................................ 76 D-3 Check the Free-wheel Configuration................................................................ 77 D-4 Replace the Drive Hub Oil......................................................................... 79 D-5 Perform Engine Maintenance- Deutz and Perkins Models.............................................. 81 D-6 Replace the Hydraulic Filter Elements............................................................. 81 D-7 Inspect for Turntable Bearing Wear................................................................ 82 Checklist E Procedures.................................................................................... 84 E-1 Test or Replace the Hydraulic Oil................................................................ 84 E-2 Grease the Steer Axle Wheel Bearings, 2WD Models................................................. 86 E-3 Perform Engine Maintenance - Deutz 1011F and Perkins Models...................................... 87 E-4 Perform Engine Maintenance- Ford Models........................................................... 88 E-5 Perform Engine Maintenance- Deutz and Perkins Models.............................................. 88 E-6 Perform Engine Maintenance- Deutz 2011 Models..................................................... 89 E-7 Perform Engine Maintenance- Deutz 2011 Models..................................................... 90 E-8 Perform Engine Maintenance- Deutz 2011 Models..................................................... 90 E-9 Perform Engine Maintenance- Ford Models........................................................... 91 Repair Procedures............................................................................................. 93 Introduction.............................................................................................. 93 Platform Controls......................................................................................... 94 1-1 ALC-500 Circuit Board............................................................................ 94 1-2 Joysticks........................................................................................ 95 Platform Components....................................................................................... 99 2-1 Platform.......................................................................................... 99 2-2 Platform Leveling Slave Cylinder.................................................................100 2-3 Platform Rotator.................................................................................101 2-4 Platform Overload System..........................................................................102 Jib Boom Components.......................................................................................106 3-1 Jib Boom.........................................................................................106 3-2 Jib Boom Lift Cylinder...........................................................................107 Primary Boom Components...................................................................................109 4-1 Cable Track......................................................................................109 4-2 Primary Boom.....................................................................................111 4-3 Primary Boom Lift Cylinder.......................................................................114 4-4 Primary Boom Extension Cylinder..................................................................115 4-5 Platform Leveling Master Cylinder................................................................118 Secondary Boom Components.................................................................................119 5-1 Secondary Boom...................................................................................119 5-2 Secondary Boom Lift Cylinders....................................................................124 Engines...................................................................................................125 6-1 RPM Adjustment...................................................................................125 6-2 Flex Plate.......................................................................................125 6-3 Engine Fault Codes - Ford Models.................................................................129 Hydraulic Pumps...........................................................................................130 7-1 Function Pump....................................................................................130 7-2 Drive Pump.......................................................................................131 Manifolds.................................................................................................134 8-1 Function Manifold - View 1 (before serial number 4461)...........................................134 8-2 Function Manifold - View 2 (before serial number 4461)...........................................136 8-3 Function Manifold (after serial number 4460)....................................................138 8-4 Valve Adjustments - Function Manifold............................................................142 8-5 Jib Boom/Platform Rotate Manifold Components (before serial number 4461)..........................144 8-6 Jib Boom/Platform Rotate Manifold Components (from serial number 4461 to serial number 10425 )....145 8-7 Jib Boom/Platform Rotate Manifold (from serial number 10426 to serial number 11003 ).............146 8-8 Jib Boom/Platform Rotate Manifold (after serial number 11003) ....................................147 8-9 Brake/Two Speed Manifold (before serial number 4461).............................................148 8-10 Brake/Two-Speed Manifold (after serial number 4460).............................................149 8-11 2WD Traction Manifold (before serial number 4551).............................................150 8-12 2WD Traction Manifold (after serial number 4550)..............................................152 8-13 4WD Traction Manifold (before serial number 10154) .............................................154 8-14 4WD Traction Manifold (after serial number 10153) ..............................................156 8-15 Valve Adjustments, Traction Manifolds..........................................................158 8-16 Directional Valve Manifold Components...........................................................159 8-17 Directional Valve Linkage- How to Set Up the Oscillate Directional Valve........................160 8-18 Valve Adjustments- Oscillate Directional Valve.................................................161 8-19 Turntable Rotation Manifold.....................................................................162 8-20 Drive Oil Diverter Manifold Components (welder option)..........................................163 8-21 Valve Coils....................................................................................164 Turntable Rotation Components.............................................................................166 9-1 Turntable Rotation Assembly......................................................................166 Axle Components...........................................................................................167 10-1 Hub and Bearings, 2WD Models....................................................................167 10-2 Oscillate Axle Cylinders........................................................................168 Generators................................................................................................169 11-1 Valve Adjustments- Hydraulic Generator...........................................................169 Fault Codes...................................................................................................171 Introduction..............................................................................................171 Fault Codes - Control System..............................................................................172 Fault Codes - Ford LRG-425 EFI Engine.....................................................................176 Fault Codes - Ford DSG-423 EFI Engine.....................................................................182 Schematics....................................................................................................187 Introduction..............................................................................................187 Wire Connector Legend.....................................................................................188 Electrical Symbols Legend.................................................................................189 Hydraulic Symbols Legend..................................................................................190 Ford DSG-423 Engine Relay Layout..........................................................................191 Diesel Electrical Schematic (before serial number 4496)...................................................194 Diesel Electrical Schematic (from serial number 4496 to 5325) ............................................198 Diesel Electrical Schematic (from serial number 5326 to 9798).............................................202 Diesel Electrical Schematic (from serial number 9799 to 10387) ...........................................206 Diesel Electrical Schematic, ANSI / CSA (from serial number 10388) .....................................210 Diesel Electrical Schematic, CE (from serial number 9799 to 10387) ......................................214 Diesel Electrical Schematic, CE (from serial number 10388) ..............................................218 Diesel Ground Control Box Wiring Diagram (before serial number 5716) .....................................222 Diesel Ground Control Box Wiring Diagram (from serial number 5716 to 9798 )...............................223 Diesel Ground Control Box Wiring Diagram (from serial number 9799)........................................226 Diesel Platform Countrol Box Wiring Diagram (before serial number 7227) ..................................228 Diesel Platform Countrol Box Wiring Diagram (from serial number 7227 to 9065 ) ...........................229 Diesel Platform Countrol Box Wiring Diagram (from serial number 9066 to 9696 ) ...........................232 Diesel Platform Countrol Box Wiring Diagram (from serial number 9697) ...................................233 Ford Electrical Schematic (before serial number 4546) ....................................................236 Ford Electrical Schematic (from serial number 4546 to 5715) ..............................................240 Ford Electrical Schematic (from serial number 5716 to 6315 ) .............................................244 Ford Electrical Schematic (from serial number 6316 to 7226 ) .............................................248 Ford Electrical Schematic (from serial number 7227 to 10387 ) ............................................252 Ford Electrical Schematic, ANSI / CSA (from serial number 10388) ........................................256 Ford Electrical Schematic, CE (from serial number 10388) ...............................................260 Ford Ground Control Box Wiring Diagram (before serial number 4546) .......................................264 Ford Ground Control Box Wiring Diagram (from serial number 4546 to 5715)..................................265 Ford Ground Control Box Wiring Diagram (from serial number 5716 to 7226 ).................................268 Ford Ground Control Box Wiring Diagram (from serial number 7227 to 9798 ).................................269 Ford Ground Control Box Wiring Diagram (from serial number 9799) .........................................272 Ford Platform Control Box Wiring Diagram (before serial number 7227) .....................................273 Ford Platform Control Box Wiring Diagram (from serial number 7227 to 9065 )...............................276 Ford Platform Control Box Wiring Diagram (from serial number 9066 to 9798 )...............................277 Ford Platform Control Box Wiring Diagram (from serial number 9799).......................................279 Engine Wire Harness, Ford LRG-425 EFI Models .............................................................282 Engine Wire Harness, Ford DSG-423 EFI Models (before serial number 6810) .................................283 Engine Wire Harness, Ford DSG-423 EFI Models (after serial number 6809)...................................285 Electrical Schematic- CTE Option (before serial number 9697) .............................................288 Electrical Schematic - CTE Option (from serial number 9697) ..............................................289 Joystick Connector Diagram ...............................................................................292 Untitled..................................................................................................293 Hydraulic Generator Options ..............................................................................293 Electrical Schematic - Welder Option......................................................................296 Hydraulic Schematic- Welder Option .......................................................................297 Hydraulic Schematic - 2WD Models (before serial number 4461)..............................................300 Hydraulic Schematic - 2WD Models (from serial number 4461 to 10282) ......................................301 Hydraulic Schematic - 2WD Models (from serial number 10283 to serial number 11003 )......................304 Hydraulic Schematic - 2WD Models (from serial number 11004) ..............................................305 Hydraulic Schematic - 4WD Models (before serial number 4461)..............................................308 Hydraulic Schematic - 4WD Models (from serial number 4461 to 10282) ......................................309 Hydraulic Schematic - 4WD Models (from serial number 10283 to serial number 11003 ).......................312 Hydraulic Schematic - 4WD Models (from serial number 11004) ..............................................313
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