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Genie Z-60/34 Service Manual 30105 – PDF DOWNLOAD
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Description
Genie Z-60/34 Service Manual 30105 – PDF DOWNLOAD
Language : English
Pages : 229
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-60/34 Service Manual 30105 – PDF DOWNLOAD
Safety Rules......................................................................... 3 Table of Contents.................................................................... 5 Specifications....................................................................... 13 Machine Specifications........................................................... 13 Hydraulic Specifications......................................................... 15 Bolt Torque Specifications....................................................... 16 Ford Engine LSG-423.............................................................. 17 Deutz Engine F4L 1011............................................................ 19 Scheduled Maintenance Inspections.................................................... 21 Maintenance Tables............................................................... 22 Table A...................................................................... 22 Table B...................................................................... 24 Table C...................................................................... 25 Table D...................................................................... 26 Maintenance Inspection Report.................................................... 27 Scheduled Maintenance Procedures..................................................... 29 Table A Procedures............................................................... 30 A-1 Inspect the Operator's and Safety Manuals................................ 30 A-2 Inspect the Decals and Placards.......................................... 30 A-3 Inspect the Damage, Loose or Missing Parts............................... 30 A-4 Check the Engine Oil Level............................................... 31 A-5 Check the Engine Coolant Level - Gasoline/LPG Models..................... 31 A-6 Check for Fuel Leaks..................................................... 31 A-7 Check the Hydraulic Oil Level............................................ 32 A-8 Check for Hydraulic Leaks................................................ 32 A-9 Check the Tire Pressure.................................................. 33 A-10 Test the Platform and Ground Controls................................... 33 A-11 Test the Auxiliary Power................................................ 34 A-12 Test the Tilt Sensor.................................................... 35 A-13 Test the Limit Switches................................................. 35 A-14 Check the Air Filter Condition Indicator - Deutz Diesel Models.......... 38 A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models................. 38 A-16 Replace the Engine Air Filter........................................... 40 Table B Procedures............................................................... 41 B-1 Check he Engine Belt(s).................................................. 41 B-2 Check the Radiator - Gasoline/LPG Models................................. 41 B-3 Check the Oil Cooler and Cooling Fins - Deutz Diesel Models.............. 41 B-4 Check the Exhaust System................................................. 42 B-5 Check the Battery........................................................ 43 B-6 Check the Hydraulic Tank Filter Condition Indicator...................... 43 B-7 Inspect the Electrical Wiring............................................ 44 B-8 Inspect the Tires and Wheels (including lug nut torque).................. 44 B-9 Confirm the Proper Brake Configuration................................... 45 B-10 Check the Oil Level in the Torque Hubs.................................. 45 B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models.......... 46 B-12 Check and Adjust the Engine RPM......................................... 46 B-13 Test the Key Switch..................................................... 48 B-14 Test the Emergency Stop Buttons......................................... 49 B-15 Test the Ground Control Override........................................ 49 B-16 Test the Oscillate Lock-out (oscillating axle-equipped models).......... 50 B-17 Test the Platform Self-leveling......................................... 50 B-18 Test the Service Horn................................................... 50 B-19 Test the Foot Switch.................................................... 51 B-20 Test the Engine Idle Select............................................. 51 B-21 Test the Fuel Select Operation - Gasoline/LPG Models.................... 52 B-22 Test the Drive Enable System............................................ 52 B-23 Test the Drive Brakes................................................... 53 B-24 Test the Drive Speed - Stowed Position.................................. 53 B-25 Test the Alarm Package - Optional Equipment............................. 54 B-26 Perform Hydraulic Oil Analysis.......................................... 54 B-27 Replace the Engine Oil and Filter - Deutz Diesel Models................. 54 Table C Procedures............................................................... 75 C-1 Check the Primary Boom Wear Pads......................................... 56 C-2 Check the Turntable Rotation Bearing Bolts............................... 56 C-3 Check the Free-wheel Configuration....................................... 57 C-4 Grease the Turntable Rotation Bearing and Rotate Gear.................... 58 C-5 Replace the Torque Hub Oil............................................... 58 C-6 Replace the Hydraulic Tank Filter........................................ 60 C-7 Replace the Drive Loop Hydraulic Filter.................................. 60 C-8 Replace the Diesel Fuel Filter - Deutz Diesel Models..................... 61 C-9 Replace the Gasoline Fuel Filter - Gasoline/LPG Models................... 61 C-10 Replace the PCV Valve - Gasoline/LPG Models............................. 63 C-11 Clean or Replace the Distributor Cap and Rotor - Gasoline/LPG Models.... 63 C-12 Replace the Spark Plugs - Gasonline/LPG Models.......................... 64 C-13 Check and Adjust the Air/LPG Mixture - Gasoline/LPG Models.............. 65 C-14 Check and Adjust the Ignition Timing - Gasoline/LPG Models.............. 66 C-15 Check the Engine Valve Clearances - Deutz Diesel Models................. 66 Table D Procedures............................................................... 67 D-1 Test or Replace the Hydraulic Oil........................................ 67 D-2 Change or Recondition the Engine Coolant - Gasoline/LPG Models........... 68 D-3 Change the Fuel Lines.................................................... 70 D-4 Check the Engine Valve Clearances - Gasonline/LPG Models................. 71 D-5 Check the Engine Cylinder Compression - Gasoline/LPG Models.............. 71 D-6 Clean the PCV Hoses and Fittings - Gasoline/LPG Models................... 72 D-7 Check the Engine Injection Pumps and Injectors - Deutz Diesel Models..... 73 D-8 Check the Toothed Belt - Deutz Diesel Models............................. 73 D-9 Replace the Timing Belt - Gasoline/LPG Models............................ 73 Troubleshooting Flow Charts.......................................................... 75 Chart 1.......................................................................... 77 Chart 2A......................................................................... 79 Chart 2B......................................................................... 81 Chart 3.......................................................................... 84 Chart 4.......................................................................... 86 Chart 5.......................................................................... 87 Chart 6.......................................................................... 88 Chart 7.......................................................................... 90 Chart 8.......................................................................... 91 Chart 9.......................................................................... 92 Chart 10......................................................................... 93 Chart 11......................................................................... 94 Chart 12......................................................................... 95 Chart 13......................................................................... 96 Chart 14......................................................................... 97 Chart 15......................................................................... 99 Chart 16.........................................................................101 Chart 17.........................................................................103 Chart 18.........................................................................105 Chart 19.........................................................................107 Chart 20.........................................................................108 Chart 21.........................................................................110 Chart 22.........................................................................111 Chart 23.........................................................................112 Chart 24.........................................................................113 Chart 25.........................................................................115 Chart 26.........................................................................117 Chart 27.........................................................................119 Chart 28.........................................................................121 Chart 29.........................................................................123 Chart 30.........................................................................125 Chart 31.........................................................................126 Chart 32.........................................................................127 Chart 33.........................................................................128 Chart 34.........................................................................131 Chart 35.........................................................................132 Chart 36.........................................................................134 Chart 37.........................................................................135 Chart 38.........................................................................136 Chart 39.........................................................................137 Chart 40.........................................................................138 Schematics...........................................................................141 Electrical Symbols Legend........................................................142 Electrical Schematic - Gasoline/LPG Models.......................................144 Ground Control Box Legend - Gasoline/LPG Models..................................147 Platform Control Control Box Legend - Gasoline/LPG Models........................148 Electrical Schematic - Deutz Diesel Models.......................................150 Ground Control Box Legend - Deutz Diesel Models..................................153 Platform Control Box Legend - Deutz Diesel Models................................154 Hydraulic Symbols Legend.........................................................155 2WD Hydraulic Schematic..........................................................157 4WD Hydraulic Schematic..........................................................159 Repair Procedures....................................................................161 Platform Controls................................................................162 Platform Components..............................................................172 Jib Boom Components..............................................................175 Primary Boom Components..........................................................178 Secondary Boom Components........................................................183 Turntable Covers.................................................................188 Deutz Engine F4L 1011............................................................189 Ford LSG-423 Engine..............................................................190 Ground Controls..................................................................194 Hydraulic Pumps..................................................................198 Function Manifold................................................................202 Fuel and Hydraulic Tanks.........................................................208 Turntable Rotation Components....................................................210 2WD Steering Axle Components.....................................................212 4WD Steering Axle Components.....................................................215 Oscillating Axle Components......................................................217 Steer and Oscillate Manifolds....................................................218 Non-steering Axle Components.....................................................220 2WD Drive Manifold...............................................................222 4WD Drive Manifold...............................................................226
S.S 05/24
