Genie Z-60 DC Z-60 FE Service & Repair Manual 1271125 – PDF

Description

Genie Z-60 DC Z-60 FE Service & Repair Manual 1271125 – PDF DOWNLOAD

Language : English
Pages : 131
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Z-60 DC Z-60 FE Service & Repair Manual 1271125 – PDF DOWNLOAD

Front Cover..............................................................................  1
Important Information....................................................................  2
Find a Manual for this Model.............................................................  2
Revision History.........................................................................  3
Serial Number Legend.....................................................................  4
General Safety Rules.....................................................................  5
Specifications........................................................................... 11
	Machine Specifications............................................................... 11
	Performance Specifications........................................................... 11
	Hydraulic Oil Specifications......................................................... 12
	Hydraulic Component Specifications................................................... 15
	Manifold Component Specifications.................................................... 15
	Kubota D1105 Engine Specifications................................................... 16
	Machine Torque Specifications........................................................ 17
	Machine Component Weights............................................................ 17
	Hydraulic Hose and Fitting Torque Specifications..................................... 18
	Torque Procedure..................................................................... 19
Repair Procedures........................................................................ 21
	Introduction......................................................................... 21
	Cailbration Process Steps............................................................ 23
	Platform Controls.................................................................... 24
		1-1 Platform Controls............................................................ 24
			How to Adjust the Joystick Threshold Setting................................. 25
			How to Adjust the Joystick Max-out Setting................................... 26
			How to Adjust the Joystick Ramp Rate Setting................................. 28
		1-2 How to Calibrate Booms Angle Sensors......................................... 30
		1-3 How to Clear the Fault History............................................... 31
	Platform Components.................................................................. 32
		2-1 Platform Leveling Slave Cylinder............................................. 32
		2-2 Platform Rotator............................................................. 33
		2-3 Platform Overload System..................................................... 34
			How to Reset Overload Recovery Message....................................... 36
	Jib Boom Components.................................................................. 37
		3-1 Jib Boom..................................................................... 37
		3-2 Jib Boom Lift Cylinder....................................................... 38
	Primary Boom Components.............................................................. 39
		4-1 Cable Track.................................................................. 39
			How to Repair the Cable Track................................................ 40
		4-2 Primary Boom................................................................. 40
			How to Disassemble the Primary Boom.......................................... 41
		4-3 Primary Boom Lift Cylinder................................................... 42
		4-4 Primary Boom Extension Cylinder.............................................. 43
		4-5 Platform Leveling Master Cylinder............................................ 44
	Secondary Boom Components............................................................ 45
		5-1 Secondary Boom Lift Cylinder................................................. 46
	Engines.............................................................................. 48
		6-1 RPM Adjustment............................................................... 48
		How to Replace the Motor Tach Sensor............................................. 48
	Hydraulic Pumps...................................................................... 49
		7-1 Function Pump................................................................ 49
			How to Check the Function Pump Calibration................................... 50
	Manifolds............................................................................ 52
		8-1 Function Manifold Components................................................. 52
		8-2 Valve Adjustments - Function Manifold........................................ 56
			How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor.... 56
			How to Adjust the Platform Level Up Relief Valve............................. 57
			How to Adjust the Primary Boom Extend Relief Valve........................... 58
		8-3 Jib Boom / Platform Rotate Manifold Components............................... 59
		8-4 Turntable Rotation Manifold Components....................................... 60
		8-5 Oscillate Directional Valve Manifold Components.............................. 61
		8-6 How to Set Up the Oscillate Directional Valve................................ 62
			How to Adjust the Oscillate Reducing Valve................................... 62
			How to Test a Coil Diode..................................................... 64
	Turntable Rotation Components........................................................ 65
		9-1 Turntable Rotation Assembly.................................................. 65
		9-2 How to Replace the Universal Tilt Sensor..................................... 67
			How to Calibrate the Universal Tilt Sensor................................... 68
	Axle Components...................................................................... 69
		10-1 Oscillating Axle Cylinders.................................................. 69
		10-2 How to Remove the Steer Cylinder............................................ 70
			How to Calibrate the Steer Angle Sensor...................................... 70
Fault Codes.............................................................................. 73
	Introduction......................................................................... 73
	Control System Fault Codes........................................................... 74
		Fault Codes Ground Controls...................................................... 74
		How to Retrieve Control System Fault Codes - Platform Controls................... 75
		Control System Fault Codes....................................................... 77
Navigation Menus......................................................................... 95
	Faults Navigation Menu............................................................... 96
	Options Navigation Menu.............................................................. 97
	Settings Navigation Menu............................................................. 98
Schematics............................................................................... 99
	Introduction......................................................................... 99
	Electrical Symbol Legend.............................................................100
	Hydraulic Symbols Legend.............................................................101
	Electrical Component and Wire Color Legends..........................................102
	Kubota Engine Fuse and Relay Module..................................................107
	12V DC Charger Wiring (DC Option)....................................................109
	AC Input Wiring (DC Option)..........................................................110
	CAN BUS Wiring Diagram - DC Models...................................................111
	Limit Switch/Angle Sensor Legend.....................................................112
	Electrical Schematics – Options......................................................113
		Wiring Diagram -  Options........................................................114
		Schematics - Options, 4WD, DC, and FE Models.....................................115
		Power Cable Wiring Diagram.......................................................118
	Hydraulic Schematics.................................................................119
		Hydraulic Schematic - DC and FE Models...........................................120
	Electrical Schematics................................................................121
		Electrical Schematics, DC/FE Models..............................................122
		Ground Control Box Terminal Strip Wiring Diagram.................................128
		Platform Control Box Wiring Diagram..............................................129
Back Cover...............................................................................131

S.S 04/24