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Genie Z-60 DC Z-60 FE Service & Repair Manual 1307785 – PDF DOWNLOAD
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Genie Z-60 DC Z-60 FE Service & Repair Manual 1307785 – PDF DOWNLOAD
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Description
Genie Z-60 DC Z-60 FE Service & Repair Manual 1307785 – PDF DOWNLOAD
Language : English
Pages : 193
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-60 DC Z-60 FE Service & Repair Manual 1307785 – PDF DOWNLOAD
Front Cover.............................................................................. 1 Important Information.................................................................... 2 Find a Manual for this Model............................................................. 2 Revision History......................................................................... 3 Serial Number Legend..................................................................... 4 General Safety Rules..................................................................... 5 Table of Contents........................................................................ 7 Specifications........................................................................... 13 Machine Specifications............................................................... 13 Performance Specifications........................................................... 14 Hydraulic Oil Specifications......................................................... 14 Hydraulic Component Specifications................................................... 17 Manifold Component Specifications.................................................... 17 Kubota D1105 Engine Specifications................................................... 18 Machine Torque Specifications........................................................ 19 Machine Component Weights............................................................ 19 Hydraulic Hose and Fitting Torque Specifications..................................... 20 Torque Procedure..................................................................... 21 Repair Procedures........................................................................ 23 Introduction......................................................................... 23 Cailbration Process Steps............................................................ 25 Platform Controls.................................................................... 26 1-1 Platform Controls............................................................ 26 How to Adjust the Joystick Threshold Setting................................. 27 How to Adjust the Joystick Max-out Setting................................... 28 How to Adjust the Joystick Ramp Rate Setting................................. 30 1-2 How to Calibrate Booms Angle Sensors......................................... 32 1-3 How to Clear the Fault History............................................... 33 Platform Components.................................................................. 34 2-1 Platform Leveling Slave Cylinder............................................. 34 2-2 Platform Rotator............................................................. 35 2-3 Platform Overload System..................................................... 36 How to Perform a Zero Load Platform Calibration.............................. 36 How to Perform a Full Load Platform Calibration.............................. 37 How to Replace the Platform Overload Load Cell............................... 39 How to Reset Overload Recovery Message....................................... 40 Jib Boom Components.................................................................. 41 3-1 Jib Boom..................................................................... 41 3-2 Jib Boom Lift Cylinder....................................................... 42 Primary Boom Components.............................................................. 43 4-1 Cable Track.................................................................. 43 How to Repair the Cable Track................................................ 44 4-2 Primary Boom................................................................. 44 How to Disassemble the Primary Boom.......................................... 45 4-3 Primary Boom Lift Cylinder................................................... 46 4-4 Primary Boom Extension Cylinder.............................................. 47 4-5 Platform Leveling Master Cylinder............................................ 48 Secondary Boom Components............................................................ 49 5-1 Secondary Boom Lift Cylinder................................................. 50 Engines.............................................................................. 52 6-1 RPM Adjustment............................................................... 52 Hydraulic Pumps...................................................................... 53 7-1 Function Pump................................................................ 53 How to Check the Function Pump Calibration................................... 54 Manifolds............................................................................ 56 8-1 Function Manifold Components................................................. 56 8-2 Valve Adjustments - Function Manifold........................................ 60 How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor.... 60 How to Adjust the Platform Level Up Relief Valve............................. 61 How to Adjust the Primary Boom Extend Relief Valve........................... 62 8-3 Jib Boom / Platform Rotate Manifold Components............................... 63 8-4 Turntable Rotation Manifold Components....................................... 64 8-5 Oscillate Directional Valve Manifold Components.............................. 65 8-6 How to Set Up the Oscillate Directional Valve................................ 66 How to Adjust the Oscillate Reducing Valve................................... 66 How to Test a Coil Diode..................................................... 68 Turntable Rotation Components........................................................ 70 9-1 Turntable Rotation Assembly.................................................. 70 9-2 How to Replace the Universal Tilt Sensor..................................... 72 How to Calibrate the Universal Tilt Sensor................................... 73 Axle Components...................................................................... 74 10-1 Oscillating Axle Cylinders.................................................. 74 10-2 How to Remove the Steer Cylinder............................................ 75 How to Calibrate the Steer Angle Sensor...................................... 75 Battery Charger...................................................................... 77 11-1 Battery Charger............................................................. 77 Fault Codes.............................................................................. 78 Introduction......................................................................... 78 Control System Fault Codes........................................................... 79 Fault Codes Ground Controls...................................................... 79 How to Retrieve Control System Fault Codes - Platform Controls................... 80 Control System Fault Codes....................................................... 82 Charger Fault Codes..................................................................103 Battery Charger..................................................................103 Charger Fault Codes..........................................................104 Charger Error Codes..........................................................105 Pump Control Fault Codes.............................................................109 Pump Controller Fault Handling...................................................109 Drive Control Fault Codes............................................................118 Drive Controller Fault Handling..................................................118 Navigation Menus.........................................................................137 Top Menu.............................................................................137 Faults Navigation Menu...............................................................138 Options Navigation Menu..............................................................139 Settings Navigation Menu.............................................................140 Advanced and Drive Navigation Menu...................................................141 Schematics...............................................................................143 Introduction.........................................................................143 Electrical Symbol Legend.............................................................144 Hydraulic Symbols Legend.............................................................145 Electrical Component and Wire Color Legends..........................................146 Kubota Engine Fuse and Relay Module..................................................149 12V DC Charger Wiring (DC Option)....................................................150 AC Input Wiring (DC Option)..........................................................151 Limit Switch/Angle Sensor Legend.....................................................152 Electrical Schematics - Options......................................................153 Wiring Diagrams - Options [from Z60H-2548 to 2999]...............................154 Wiring Diagram - Options [from Z60H-2548 to 2999]................................155 Electrical Schematic - Options, 4WD [from Z60H-2548 to 2999]....................158 Power Cable Wiring Diagram [from Z60H-2548 to 2999]..............................159 Wiring Diagram - FE Models [from Z60H-3000, Z60M-1000]...........................162 Wiring Diagram - DC Models [from Z60H-3000, Z60M-1000]...........................163 Electrical Schematics (from Z60H-2548 to 2999).......................................165 Electrical Schematic [from Z60H-2548 to 2999]....................................166 Electrical Schematic [from Z60H-2548 to 2999]....................................167 Ground Control Box Wiring Diagram [from Z60H-2548 to 2999].......................170 Ground Control Box Wiring Diagram [from Z60H-2548 to 2999].......................171 Platform Control Box Wiring Diagram [from Z60H-2548 to 2999].....................174 Platform Control Box Wiring Diagram [from Z60H-2548 to 2999].....................175 Electrical Schematic, PCON [from Z60H-2548 to 2999]..............................178 CAN BUS Wiring Diagram [from Z60H-2548 to 2999]..................................179 Electrical Schematics (from Z60H-3000, Z60M-1000)....................................181 Electrical Schematic, DCON [from Z60H-3000, Z60M-1000]...........................182 Electrical Schematic, GCON [from Z60H-3000, Z60M-1000]...........................183 Electrical Schematic, PCON [from Z60H-3000, Z60M-1000]...........................186 Electrical Schematic, TCON [from Z60H-3000, Z60M-1000]...........................187 Wiring Diagram, CAN BUS [from Z60H-3000, Z60M-1000]..............................190 Hydraulic Schematics.................................................................191 Hydraulic Schematic..............................................................192 Back Cover...............................................................................193
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