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Genie Z-80/60 Manual de mantenimiento 88619SP – PDF DOWNLOAD
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Description
Genie Z-80/60 Manual de mantenimiento 88619SP – PDF DOWNLOAD
Language : Spanish
Pages : 324
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-80/60 Manual de mantenimiento 88619SP – PDF DOWNLOAD
Introduction..................................................................................................... 2 Serial Number Legend............................................................................................. 3 Safety Rules..................................................................................................... 5 Table of Contents................................................................................................ 7 Specifications................................................................................................... 15 Machine Specifications....................................................................................... 15 Performance Specifications................................................................................... 16 Hydraulic Oil Specifications................................................................................. 17 Hydraulic Component Specifications........................................................................... 18 Valve Coil Resistance Specifications......................................................................... 19 GM 3.0L EFI Engine........................................................................................... 20 Ford LRG-425 EFI Engine...................................................................................... 21 Continental TME27 Engine..................................................................................... 23 Deutz F4L- 913 Engine........................................................................................ 24 Deutz BF4L-2011 Engine....................................................................................... 25 Deutz TD2011L04i Engine...................................................................................... 27 Perkins 704-30 Engine........................................................................................ 29 Perkins 804C-33 Engine....................................................................................... 30 Machine Torque Specifications................................................................................ 31 Hydraulic Hose and FittingTorque Specifications.............................................................. 32 SAE FASTENER TORQUE CHART.................................................................................... 33 METRIC FASTENER TORQUE CHART................................................................................. 33 Scheduled Maintenance Procedures................................................................................. 35 Pre-Delivery Preparation..................................................................................... 38 Maintenance Inspection Report................................................................................ 39 Checklist A Procedures....................................................................................... 41 A-1 Inspect the Manuals and Decals....................................................................... 41 A-2 Perform Pre-operation Inspection..................................................................... 42 A-3 Perform Function Tests............................................................................... 42 A-4 Perform Engine Maintenance........................................................................... 42 A-5 Check the Hydraulic FilterCondition Indicators....................................................... 44 A-6 Perform 30 Day Service............................................................................... 45 A-7 Perform Engine Maintenance - Continental Models...................................................... 45 A-8 Perform Engine Maintenance - Perkins and Continental Models.......................................... 46 A-9 Perform Engine Maintenance........................................................................... 47 A-10 Grease the Turntable RotationBearing and Rotate Gear................................................ 48 A-11 Inspect the Fuel Filter/WaterSeparator - Diesel Models.............................................. 48 A-12 Replace the Drive Hub Oil........................................................................... 50 A-13 Perform Engine Maintenance -GM and Ford Models...................................................... 52 Checklist B Procedures....................................................................................... 53 B-1 Inspect the Batteries................................................................................ 53 B-2 Inspect the Electrical Wiring....................................................................... 54 B-3 Test the Key Switch................................................................................. 56 B-4 Check the Exhaust System............................................................................ 56 B-5 Inspect the Engine Air Filter....................................................................... 57 B-6 Perform Engine Maintenance -Deutz F4L913, Perkins and Continental Models............................ 58 B-7 Check the Tires, Wheelsand Lug Nut Torque........................................................... 59 B-8 Confirm the ProperBrake Configuration............................................................... 59 B-9 Check the Drive Hub Oil Level and Fastener Torque................................................... 60 B-10 Test the Ground Control Override................................................................... 61 B-11 Test the Platform Self-leveling.................................................................... 62 B-12 Test the Engine Idle SelectOperation............................................................... 63 B-13 Test the Fuel Select Operation -Gasoline/LPG Models................................................ 64 B-14 Test the Drive Brakes.............................................................................. 65 B-15 Test the Drive Speed -Stowed Position.............................................................. 65 B-16 Test the Drive Speed -Raised or Extended Position.................................................. 66 B-17 Test the Alarm and OptionalFlashing Beacon......................................................... 67 B-18 Perform Hydraulic Oil Analysis..................................................................... 67 B-19 Check and Adjust theEngine RPM..................................................................... 68 B-20 Test the Safety Envelope andCircuits............................................................... 71 B-21 Test the Primary BoomSelf-leveling................................................................. 74 B-22 Test the Primary Boom AngleSensor.................................................................. 75 B-23 Inspect the Fuel and HydraulicTank Cap Venting Systems............................................. 76 B-24 Perform Engine Maintenance - GM and Ford Models..................................................... 77 Checklist C Procedures....................................................................................... 78 C-1 Perform Engine Maintenance ......................................................................... 78 C-2 Grease the Platform OverloadMechanism (if equipped)................................................. 79 C-3 Test the Platform OverloadSystem (if equipped)...................................................... 79 C-4 Replace the Engine Air Filter....................................................................... 81 C-5 Replace the Fuel/WaterSeparator - Diesel Models..................................................... 82 C-6 Perform Engine Maintenance -GM and Ford Models....................................................... 84 Checklist D Procedures....................................................................................... 85 D-1 Check the Boom Wear Pads............................................................................ 85 D-2 Check the Free-wheelConfiguration................................................................... 86 D-3 Check the Turntable Rotation Bearing Bolts.......................................................... 87 D-4 Inspect for Turntable Bearing Wear.................................................................. 89 D-5 Replace the Drive Hub Oil........................................................................... 90 D-6 Perform Engine Maintenance.......................................................................... 92 D-7 Replace the Hydraulic FilterElements................................................................. 93 Checklist E Procedures....................................................................................... 95 E-1 Test or Replace the Hydraulic Oil................................................................... 95 E-2 Grease the Steer Axle Wheel Bearings, 2WD Models.................................................... 97 E-3 Perform Engine Maintenance.......................................................................... 98 E-4 Perform Engine Maintenance -Ford Models............................................................. 99 E-5 Perform Engine Maintenance -Deutz and Perkins Models................................................100 E-6 Perform Engine Maintenance -Deutz BF4L2011 Models...................................................101 E-7 Perform Engine Maintenance -Deutz BF4L2011 Models...................................................102 E-8 Perform Engine Maintenance -Deutz BF4L2011 Models....................................................102 Repair Procedures................................................................................................103 Display Module...............................................................................................104 Platform Controls............................................................................................111 1-1 ALC-1000 Circuit Board..............................................................................112 1-2 Membrane Decal......................................................................................113 1-3 Joysticks...........................................................................................114 Platform Components..........................................................................................121 2-1 Platform............................................................................................121 2-2 Platform Leveling Cylinder..........................................................................121 2-3 Platform Rotator....................................................................................123 2-4 Platform Overload System............................................................................125 Jib Boom Components..........................................................................................128 3-1 Jib Boom............................................................................................128 3-2 Jib Boom Lift Cylinder..............................................................................130 Boom Components..............................................................................................131 4-1 Primary Boom Cable Track............................................................................132 4-2 Primary Boom........................................................................................135 4-3 Primary Boom Lift Cylinder..........................................................................138 4-4 Primary Boom ExtensionCylinder......................................................................140 4-5 Primary Boom Angle Sensor...........................................................................141 4-6 Secondary Boom Cable Track..........................................................................144 4-7 Secondary Boom......................................................................................145 4-8 Secondary Boom Lift Cylinder........................................................................147 4-9 Secondary Boom Extension Cylinder...................................................................149 Engines......................................................................................................151 5-1 RPM Adjustment......................................................................................151 5-2 Flex Plate..........................................................................................151 5-3 Engine Fault Codes -Gasoline/LPG Models.............................................................158 Ground Controls..............................................................................................159 6-1 Service Bypass/Recovery Key Switch..................................................................159 6-2 Circuit Boards......................................................................................161 6-3 Membrane Decal......................................................................................162 Hydraulic Pumps..............................................................................................163 7-1 Function Pump.......................................................................................163 7-2 Drive Pump..........................................................................................164 Manifolds....................................................................................................166 8-1 Function Manifold - View 1..........................................................................166 8-2 Function Manifold - View 2..........................................................................168 8-3 Valve Adjustments -Function Manifold................................................................170 8-4 Platform Manifold...................................................................................176 8-5 Turntable Rotation Manifold.........................................................................178 8-6 Platform Rotate Manifold............................................................................179 8-7 Two Wheel Steer and Oscillate Manifold (before serial number 990)...................................180 8-8 Two Wheel Steer and Oscillate Manifold (from serial number 990).....................................184 8-9 Four Wheel Steer and Oscillate Manifold (before serial number 990)..................................190 8-10 Four Wheel Steer and Oscillate Manifold (from serial number 990)...................................196 8-11 Oil Diverter Manifold Components (welder option)...................................................201 8-12 Traction Manifold, 2WD.............................................................................202 8-13 Valve Adjustments, 2WD Traction Manifold...........................................................204 8-14 Traction Manifold, 4WD.............................................................................206 8-15 Valve Adjustments, 4WD Traction Manifold...........................................................208 8-16 Valve Coils........................................................................................209 Turntable Rotation Components................................................................................211 9-1 Turntable Rotation Assembly.........................................................................211 Axle Components..............................................................................................213 10-1 Steer Sensors......................................................................................213 10-2 Hub and Bearings, 2WD..............................................................................216 10-3 Oscillating Axle Cylinders.........................................................................218 Fault Codes......................................................................................................219 Control System Fault Codes...................................................................................220 Engine Fault Codes - Ford and Continental Models.............................................................229 Ford Engine ECM Fault Code Chart.............................................................................230 Continental Engine ECM Fault Code Chart......................................................................235 Schematics.......................................................................................................239 Wire Circuit Legend..........................................................................................240 Limit Switches and Angle Sensors.............................................................................246 Drive Chassis and Platform Controller Pin Legend.............................................................248 Engine Relay and Fuse Panel Legend...........................................................................249 Turntable Controller Pin Legend..............................................................................252 Electrical Symbols Legend....................................................................................253 Hydraulic Symbols Legend.....................................................................................254 Electrical Schematic Large Format (from serial number 2511)..................................................255 Electrical Schematic Legend (before S/N 2511)................................................................255 Electrical Schematic - View 1 Drive Chassis Controller (DCON) (before S/N 2511).............................258 Electrical Schematic - View 2 Platform Controls (PCON) (before S/N 1167).....................................259 Electrical Schematic - View 2 Platform Controls (PCON) (from S/N 1167 to 2510) ............................261 Electrical Schematic - View 3 Ground Controls (TCON) (before S/N 2511) ......................................264 Electrical Schematic - View 4 (before S/N 2511) .............................................................265 Electrical Schematic - View 5 (before S/N 2511) .............................................................268 Electrical Schematic - View 6 Ground Controls (TCON) (before S/N 2511) ......................................269 Electrical Schematic - View 7 (before S/N 2511)..............................................................272 Electrical Schematic - View 8 (before S/N 2511) .............................................................273 Electrical Schematic - View 9 (before S/N 2511) .............................................................276 Electrical Schematic - View 10 Limit Switches (before S/N 2511) .............................................277 Electrical Schematic - View 11 Deutz F4L-913 Engine (before S/N 339) .......................................280 Electrical Schematic - View 11 Deutz BF4L-2011 Engine (from S/N 339 to 2316) ................................281 Electrical Schematic - View 11 Deutz BF4L-2011 Engine (from S/N 2317 to 2510) ..............................284 Electrical Schematic - View 12 (before S/N 2511) ............................................................286 Electrical Schematic - Perkins 704-30 Engine (before serial number 329)......................................288 Electrical Schematic - Perkins 804C-33 & 804D-33 Engine (from serial number 329 to 2316 ) ...................289 Electrical Schematic - Perkins 804D-33 Engine (from serial number 2317 to 2510) .............................292 Electrical Schematic - Perkins 804D-33 Engine (from serial number 2511) .....................................293 Electrical Schematic - Continental TME27 Engine (before serial number 2510) .................................296 Electrical Schematic - Continental TME27 Engine (from serial number 2510) ...................................297 Electrical Schematic - Ford LRG 425 Engine...................................................................300 Electrical Schematic - GM 3.0L Engine........................................................................301 Electrical Schematic - Safety Circuits ......................................................................303 Electrical Schematic - Generator Options.....................................................................306 Electrical Schematic - Welder Generator Option ..............................................................307 Hydraulic Schematic 2 Wheel Drive (2 and 4 Wheel Steer) (before serial number 990) ..........................310 Hydraulic Schematic 2 Wheel Drive (2 and 4 Wheel Steer) (from serial number 990 to 2674).....................312 Hydraulic Schematic 2 Wheel Drive (2 and 4 Wheel Steer) (serial number 1543 and from 2675)...................313 Hydraulic Schematic 4 Wheel Drive (2 and 4 Wheel Steer) (before serial number 990)...........................316 Hydraulic Schematic 4 Wheel Drive (2 and 4 Wheel Steer) (from serial number 990 to 2674) ....................318 Hydraulic Schematic 4 Wheel Drive (2 and 4 Wheel Steer) (serial number 1543 and after serial number 2675)....319 Hydraulic Schematic - Hydraulic Generator Options............................................................321
S.S 04/24
