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Genie ZX-135/70 Service & Repair Manual 1268558 – PDF DOWNLOAD
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Genie ZX-135/70 Service & Repair Manual 1268558 – PDF DOWNLOAD
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Description
Genie ZX-135/70 Service & Repair Manual 1268558 – PDF DOWNLOAD
Language : English
Pages : 251
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie ZX-135/70 Service & Repair Manual 1268558 – PDF DOWNLOAD
Front Cover........................................................................................... 1 Important Information................................................................................. 2 Find a Manual for this Model.......................................................................... 2 Revision History...................................................................................... 3 Serial Number Legend.................................................................................. 4 General Safety Rules.................................................................................. 5 Table of Contents..................................................................................... 7 Specifications........................................................................................ 13 Machine Specifications............................................................................ 13 Performance Specifications........................................................................ 13 Hydraulic Oil Specifications...................................................................... 14 Hydraulic Component Specifications................................................................ 17 Deutz TD 2.9 Engine Specifications................................................................ 19 Deutz TD2011L04i Engine Specifications............................................................ 20 Perkins 854F-34T Engine Specifications............................................................ 22 Perkins 1104D-44T Engine Specifications........................................................... 24 Machine Torque Specifications..................................................................... 26 Hydraulic Hose and Fitting Torque Specifications.................................................. 27 Torque Procedure.................................................................................. 28 Repair Procedures..................................................................................... 31 Introduction...................................................................................... 31 Platform Controls................................................................................. 33 Platform Controls............................................................................. 33 1-1 Platform Circuit Board.................................................................... 33 How to Remove the LED Circuit Board....................................................... 35 1-2 Joysticks - How to Calibrate a Joystick................................................... 35 How to Reset a Proportional Valve Coil Default............................................ 39 How to Set the Function Thresholds and Default Functions Speeds........................... 40 How to Adjust the Function Speeds......................................................... 42 How to Adjust the Function Ramp Rate Setting.............................................. 43 Platform Components............................................................................... 44 2-1 Platform.................................................................................. 44 2-2 Platform Leveling Cylinder................................................................ 45 2-3 Platform Rotator.......................................................................... 46 How to Bleed the Platform Rotator......................................................... 47 2-4 Platform Level Sensor - How to Calibrate the Platform Level Sensor........................ 48 2-5 Platform Overload System (if equipped).................................................... 49 2-6 Platform Overload Recovery Message........................................................ 51 Jib Boom Components............................................................................... 52 3-1 Jib Boom Cable Track...................................................................... 53 How to Repair the Cable Track............................................................. 55 3-2 Jib Boom.................................................................................. 56 3-3 Jib Boom Lift Cylinder.................................................................... 58 3-4 Jib Boom Level Cylinder................................................................... 59 3-5 Jib Boom Extension Cylinder............................................................... 60 3-6 Jib Boom Bellcrank Angle Sensor - How to Calibrate the Jib Boom Bellcrank Angle Sensor.... 62 Boom Components................................................................................... 68 4-1 Primary Boom Cable Track.................................................................. 69 How to Repair the Primary Boom Cable Track................................................ 71 4-2 Secondary Boom Cable Track................................................................ 72 How to Repair the Secondary Boom Cable Track.............................................. 74 4-3 Primary Boom.............................................................................. 75 4-4 Primary Boom Lift Cylinder................................................................ 77 4-5 Secondary Boom Lift Cylinder.............................................................. 78 4-6 Primary Boom Extension Cylinder........................................................... 82 4-7 Secondary Boom Extension Cylinders........................................................ 83 4-8 Primary Boom Angle Sensor - How to Calibrate the Primary Boom Angle Sensor................ 85 4-9 Secondary Boom Angle Sensor - How to Calibrate the Secondary Boom Angle Sensor............ 90 Engines........................................................................................... 95 5-1 RPM Adjustment............................................................................ 95 5-2 Flex Plate................................................................................ 95 How to Install the Flex Plate............................................................. 96 Ground Controls................................................................................... 97 6-1 Bypass/Recovery Key Switch................................................................ 97 How to Use the Recovery Mode.............................................................. 99 6-2 Circuit Boards............................................................................100 6-3 Membrane Decal............................................................................102 6-4 Full Machine Calibration..................................................................103 Display Module....................................................................................104 Hydraulic Pumps...................................................................................113 7-1 Function Pump.............................................................................113 How to Prime the Function Pump............................................................114 How to Adjust the Function Pump Standby Pressure..........................................114 How to Adjust the Function Pump Pressure Compensator......................................115 7-2 Drive Pump................................................................................116 How to Prime the Drive Pump...............................................................117 Manifolds.........................................................................................118 8-1 Function Manifold Components..............................................................118 8-2 Valve Adjustments - Function Manifold.....................................................122 8-3 Platform Manifold.........................................................................124 8-4 Jib Boom Manifold.........................................................................126 8-5 Flow Control Mainfold.....................................................................128 8-6 Function Enable Valve.....................................................................129 8-7 Turntable Rotation Manifold...............................................................130 8-8 Steer and Axle Manifold...................................................................132 8-9 Valve Adjustments - Steer and Axle Manifold...............................................136 8-10 Traction Manifold Components.............................................................138 8-11 Valve Adjustments - Traction Manifold....................................................142 8-12 Drive Oil Diverter Manifold Components (welder option)...................................143 8-13 Valve Coils..............................................................................144 Turntable Rotation Components.....................................................................146 9-1 Turntable Rotation Assembly...............................................................146 How to Adjust the Turntable Rotation Gear Backlash........................................147 9-2 Turntable Level Sensor - How to Calibrate the Turntable Level Sensor......................148 Axle Components...................................................................................151 10-1 Steer Sensors............................................................................151 How to Calibrate a Replacement Steer Sensor...............................................153 How to Calibrate All Steer Sensors........................................................154 10-2 Steer Cylinders..........................................................................156 10-3 Axle Extension Cylinders.................................................................157 10-4 Axle Angle Sensors - How to Calibrate the Axle Angle Sensors.............................158 Fault Codes...........................................................................................161 Introduction......................................................................................161 Control System Fault Codes........................................................................162 Fault Matrix......................................................................................179 Deutz TD 2.9 L4 Engine Fault Codes................................................................180 Perkins 854F-34T Engine Fault Code................................................................195 Schematics............................................................................................203 Introduction......................................................................................203 Wire Circuit Legend...............................................................................204 Wire Color Legend.................................................................................208 Limit Switches and Angle Sensors..................................................................213 Circuit Connector Legend..........................................................................217 Drive Chassis and Platform Controller Pin Legend..................................................220 Safety Controller Pin Legend......................................................................221 Turntable Controller Pin Legend...................................................................222 Telematics Connector Pin Legend...................................................................223 Engine Relay and Fuse Panel Legend - Deutz TD2011L04i.............................................224 Engine Relay and Fuse Panel Legend - Deutz TD2.9..................................................225 Engine Relay and Fuse Panel Legend - Perkins 1104D-44T............................................226 Engine Relay and Fuse Panel Legend - Perkins 854F-34T.............................................227 Electrical Symbols Legend.........................................................................228 Hydraulic Symbols Legend..........................................................................229 Perkins 1104D Engine Electrical Schematic.........................................................232 Perkins 854F-34T Engine Electrical Schematic......................................................234 Perkins 854F-34T Engine Harness...................................................................235 Deutz TD2.9 Engine Electrical Schematic...........................................................238 Deutz TD2.9 Engine Harness........................................................................239 Hydraulic Generator (Welder Option)...............................................................242 Generator Wiring Schematic........................................................................243 Hydraulic Schematic (to SN ZX13516H-2804).........................................................246 Hydraulic Schematic (from SN ZX13516H-2805).......................................................247 Electrical Schematic (to SN ZX13516H-2804)........................................................249 Electrical Schematic (from SN ZX13516H-2805)......................................................250 Back Cover............................................................................................251
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