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Genie ZX-135/70 Service & Repair Manual 1279835 – PDF DOWNLOAD
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Genie ZX-135/70 Service & Repair Manual 1279835 – PDF DOWNLOAD
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Description
Genie ZX-135/70 Service & Repair Manual 1279835 – PDF DOWNLOAD
Language : English
Pages : 258
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie ZX-135/70 Service & Repair Manual 1279835 – PDF DOWNLOAD
Front Cover........................................................................................... 1 Important Information................................................................................. 2 Find a Manual for this Model.......................................................................... 2 Revision History...................................................................................... 3 Serial Number Legend.................................................................................. 4 General Safety Rules.................................................................................. 5 Table of Contents..................................................................................... 7 Specifications........................................................................................ 13 Machine Specifications............................................................................ 13 Performance Specifications........................................................................ 13 Hydraulic Oil Specifications...................................................................... 14 Hydraulic Component Specifications................................................................ 16 Deutz TD 2.9 Engine Specifications................................................................ 19 Deutz TD2011L04i Engine Specifications............................................................ 20 Deutz TCD 2.2 L3 Engine Specifications............................................................ 22 Perkins 854F-34T Engine Specifications............................................................ 23 Perkins 1104D-44T Engine Specifications........................................................... 25 Machine Torque Specifications..................................................................... 27 Hydraulic Hose and Fitting Torque Specifications.................................................. 28 Repair Procedures..................................................................................... 29 Introduction...................................................................................... 29 Platform Controls................................................................................. 31 Platform Controls............................................................................. 31 1-1 Platform Circuit Board.................................................................... 32 How to Remove the LED Circuit Board....................................................... 33 1-2 Joysticks - How to Calibrate a Joystick................................................... 33 How to Reset a Proportional Valve Coil Default............................................ 37 How to Set the Function Thresholds and Default Functions Speeds........................... 38 How to Adjust the Function Speeds......................................................... 40 How to Adjust the Function Ramp Rate Setting.............................................. 40 Platform Components............................................................................... 41 2-1 Platform.................................................................................. 41 2-2 Platform Leveling Cylinder................................................................ 42 2-3 Platform Rotator.......................................................................... 43 How to Bleed the Platform Rotator......................................................... 44 2-4 Platform Level Sensor - How to Calibrate the Platform Level Sensor........................ 45 2-5 Platform Overload System.................................................................. 46 How to Perform a Zero Load Platform Calibration........................................... 46 How to Perform a Full Load Platform Calibration........................................... 47 How to Replace the Platform Overload Load Cell............................................ 49 2-6 Platform Overload Recovery Message........................................................ 50 Jib Boom Components............................................................................... 52 3-1 Jib Boom Cable Track...................................................................... 53 How to Repair the Cable Track............................................................. 54 3-2 Jib Boom.................................................................................. 55 3-3 Jib Boom Lift Cylinder.................................................................... 57 3-4 Jib Boom Level Cylinder................................................................... 58 3-5 Jib Boom Extension Cylinder............................................................... 59 3-6 Jib Boom Bellcrank Angle Sensor - How to Calibrate the Jib Boom Bellcrank Angle Sensor.... 60 Boom Components................................................................................... 63 4-1 Primary Boom Cable Track.................................................................. 64 How to Repair the Primary Boom Cable Track................................................ 66 4-2 Secondary Boom Cable Track................................................................ 66 How to Repair the Secondary Boom Cable Track.............................................. 68 4-3 Primary Boom.............................................................................. 69 4-4 Primary Boom Lift Cylinder................................................................ 70 4-5 Secondary Boom Lift Cylinder.............................................................. 71 4-6 Primary Boom Extension Cylinder........................................................... 74 4-7 Secondary Boom Extension Cylinders........................................................ 75 4-8 Primary Boom Angle Sensor - How to Calibrate the Primary Boom Angle Sensor................ 76 4-9 Secondary Boom Angle Sensor - How to Calibrate the Secondary Boom Angle Sensor............ 79 Engines........................................................................................... 81 5-1 RPM Adjustment............................................................................ 81 5-2 Flex Plate................................................................................ 81 How to Install the Flex Plate............................................................. 82 5-3 Diesel Particle Filter Regeneration - Deutz TCD 2.2 L3.................................... 83 Ground Controls................................................................................... 84 6-1 Bypass/Recovery Key Switch................................................................ 84 How to Use the Recovery Mode.............................................................. 86 6-2 Circuit Boards............................................................................ 87 6-3 Membrane Decal............................................................................ 89 6-4 Full Machine Calibration.................................................................. 90 Display Module.................................................................................... 91 Hydraulic Pumps................................................................................... 99 7-1 Function Pump............................................................................. 99 How to Prime the Function Pump............................................................100 How to Adjust the Function Pump Standby Pressure..........................................100 How to Adjust the Function Pump Pressure Compensator......................................101 7-2 Drive Pump................................................................................102 How to Prime the Drive Pump...............................................................103 Manifolds.........................................................................................104 8-1 Function Manifold Components..............................................................104 8-2 Valve Adjustments - Function Manifold.....................................................108 8-3 Jib Boom Manifold.........................................................................110 8-4 Platform Manifold.........................................................................112 8-5 Flow Control Mainfold.....................................................................113 8-6 Function Enable Valve.....................................................................114 8-7 Turntable Rotation Manifold...............................................................115 8-8 Steer and Axle Manifold...................................................................116 8-9 Valve Adjustments - Steer and Axle Manifold...............................................120 8-10 Traction Manifold Components.............................................................122 8-11 Valve Adjustments - Traction Manifold....................................................126 8-12 Generator Manifold Component.............................................................127 8-13 Valve Coils..............................................................................128 Turntable Rotation Components.....................................................................130 9-1 Turntable Rotation Assembly...............................................................130 How to Adjust the Turntable Rotation Gear Backlash........................................131 9-2 Turntable Level Sensor - How to Calibrate the Turntable Level Sensor......................132 Axle Components...................................................................................135 10-1 Steer Sensors............................................................................135 How to Calibrate a Replacement Steer Sensor...............................................137 How to Calibrate All Steer Sensors........................................................138 10-2 Steer Cylinders..........................................................................140 10-3 Axle Extension Cylinders.................................................................140 10-4 Axle Angle Sensors - How to Calibrate the Axle Angle Sensors.............................141 Fault Codes...........................................................................................144 Introduction......................................................................................144 Control System Fault Codes........................................................................145 Fault Code Source.................................................................................163 Fault Matrix......................................................................................166 Deutz TCD 2.2 L3 Engine Fault Codes...............................................................167 Deutz TD 2.9 L4 Engine Fault Codes................................................................177 Perkins 854F-34T Engine Fault Code................................................................192 Schematics............................................................................................200 Introduction......................................................................................200 Wire Circuit Legend...............................................................................201 Wire Color Legend.................................................................................205 Limit Switches and Angle Sensors..................................................................210 Circuit Connector Legend..........................................................................214 Drive Chassis and Platform Controller Pin Legend..................................................217 Safety Controller Pin Legend......................................................................219 Turntable Controller Pin Legend...................................................................220 VEC Module - Deutz TD2011L04i and Perkins 1104D-44T Models........................................222 VEC Module - Deutz TD 2.9 L4 and TCD 2.2 L3 Models................................................223 VEC Module - Perkins 854F Models..................................................................224 Electrical Symbols Legend.........................................................................225 Hydraulic Symbols Legend..........................................................................226 Electrical Schematics.............................................................................227 Perkins 1104D-44T Engine Electrical Schematic - View 1........................................228 Perkins 1104D-44T Engine Electrical Schematic - View 2........................................229 Perkins 854F-34T Engine Electrical Schematic - View 1.........................................232 Perkins 854F-34T Engine Electrical Schematic - View 2.........................................233 Perkins 854F-34T Engine Harness...............................................................236 Deutz TCD 2.2 L3 Engine Harness...............................................................237 Deutz TCD 2.2 L3 Engine Electrical Schematic - View 1.........................................240 Deutz TCD 2.2 L3 Engine Electrical Schematic - View 2.........................................241 Deutz TD 2.9 L4 Engine Electrical Schematic - View 1..........................................244 Deutz TD 2.9 L4 Engine Electrical Schematic - View 2..........................................245 Deutz TD 2.9 L4 Engine Harness................................................................248 Elecrical Schematic - Contact Alarm...........................................................249 Generator Wiring Diagram - ANSI / CSA.........................................................252 Generator Wiring Diagram - AUS................................................................253 Electrical Schematic..........................................................................257 Hydraulic Schematics..............................................................................255 Hydraulic Schematic...........................................................................256 Back Cover............................................................................................258
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