Grove Crane 6300 Lattice Extension Operating Instruction Manual 2084555 – PDF DOWNLOAD

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Grove Crane 6300 Lattice Extension Operating Instruction Manual 2084555 – PDF DOWNLOAD

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Grove Crane 6300 Lattice Extension Operating Instruction Manual 2084555 – PDF DOWNLOAD

Language : English
Pages : 338
Downloadable : Yes
File Type : PDF

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Grove Crane 6300 Lattice Extension Operating Instruction Manual 2084555 – PDF DOWNLOAD

Important information
1.1 About these operating instructions
All the lattice extensions described in these operating instructions can be obtained as additional equipment.
Validity of this operating manual:

• These operating instructions apply exclusively to the telescopic swingaway lattice extension supplied by the Deutsche GROVE GmbH.
• For operating the truck crane with the telescopic swing-away lattice extension, all the specifications in the supplied operating instructions of the GMK 6300, which the telescopic swing-away lattice extension was supplied for by the works, also apply.

Prerequisites for assembly and operation:

The telescopic swing-away lattice extension may only be operated together with the GROVE mobile crane GMK 6300, whose serial number is identical with that of the telescopic swing-away lattice extension.
General safety instructions:
When operating the GMK 6300 with the telescopic swing-away lattice extension, the crane operator needs to observe:
– the general safety instructions in the following section Fundamental safety instructions for crane operators and
– the safety instructions listed in the supplied operating instructions of the GMK 6300.

TABLE OF CONTENTS:

Grove Crane 6300 Lattice Extension Operating Instruction Manual 2084555 – PDF DOWNLOAD

1 Important information....................................................................................................  7
	1.1 About these operating instructions.................................................................................  7
	1.2 Fundamental safety instructions for crane operators................................................................  8
		1.2.1 Warnings and symbols.........................................................................................  8
	1.3 Proper use.........................................................................................................  9
	1.4 Organisational measures............................................................................................ 11
	1.5 Personnel qualifications........................................................................................... 13
	1.6 Safety instructions for truck crane work........................................................................... 14
	1.7 Specifications in US units of measurement.......................................................................... 16
		1.7.1 Telescopic swing-away lattice extension...................................................................... 16
		1.7.2 Auxiliary single-sheave boom top............................................................................. 16
		1.7.3 Boom extension............................................................................................... 17
		1.7.4 Luffing jib.................................................................................................. 17
		1.7.5 Heavy load lattice extension................................................................................. 18
2 Dimensions, weights and assignment of the parts to luffing jibs.......................................................... 21
	2.1 Dimensions and weights in metric units............................................................................. 21
		2.1.1 Telescopic swing-away lattice extension...................................................................... 21
		2.1.2 Auxiliary single-sheave boom top............................................................................. 21
		2.1.3 Boom extension............................................................................................... 21
		2.1.4 Luffing jib.................................................................................................. 22
		2.1.5 Heavy load lattice extension................................................................................. 22
	2.2 Dimensions and weights in US units................................................................................. 23
		2.2.1 Swing away lattice extension................................................................................. 23
		2.2.2 Auxiliary single-sheave boom top............................................................................. 23
		2.2.3 Boom extension............................................................................................... 23
		2.2.4 Luffing jib.................................................................................................. 24
	2.3 Assignment of the parts to luffing jibs............................................................................ 25
3 Telescopic swing-away lattice extension.................................................................................. 29
	3.1 Supplement to the operation of the GMK 6300 with the telescopic swing-away lattice extension folded at the side.... 29
		3.1.1 Changed requirements for telescoping......................................................................... 29
		3.1.2 Instructions for driving with the mounted telescopic swing-away lattice extension............................ 30
	3.2 Additional operating and display elements in the driver’s cab...................................................... 31
		3.2.1 Location of the additional operating and display elements.................................................... 32
		3.2.2 The functions of the additional operating and display elements............................................... 33
	3.3 Additional operating and display elements in the crane cab......................................................... 35
		3.3.1 Location of the additional operating and display elements.................................................... 35
		3.3.2 Function of the operating and display elements............................................................... 36
	3.4 Operating elements of the telescopic swing-away lattice extension.................................................. 37
		3.4.1 Mobile switch unit........................................................................................... 37
	3.5 Components and Identification...................................................................................... 39
	3.6 Assembly of lattice extensions..................................................................................... 41
	3.7 Slinging points.................................................................................................... 43
	3.8 Checklists for rigging work........................................................................................ 45
		3.8.1 Overview of the required rigging work........................................................................ 45
		3.8.2 CHECKLIST: Mounting the telescopic swing-away lattice extension.............................................. 46
		3.8.3 CHECKLIST: Removing the telescopic swing-away lattice extension.............................................. 47
		3.8.4 CHECKLIST: Rigging the telescopic swing-away lattice extension............................................... 48
		3.8.5 CHECKLIST: Unrigging the telescopic swing-away lattice extension............................................. 53
	3.9 Description of rigging work........................................................................................ 59
		3.9.1 Preparing the truck crane for rigging........................................................................ 59
		3.9.2 Mounting/removing adapter unit............................................................................... 60
		3.9.3 Checking driving / working with the main boom rigging modes.................................................. 61
		3.9.4 Connections and positions with the lattice extension folded at the side...................................... 64
		3.9.5 Pin connection to swing the lattice extension................................................................ 69
		3.9.6 Swinging the lattice extension when rigging.................................................................. 71
		3.9.7 Pin connections for working with the lattice extension....................................................... 72
		3.9.8 Establishing/disconnecting the hydraulic connection.......................................................... 74
		3.9.9 Electrical connection for rigging work....................................................................... 76
		3.9.10 Telescoping lattice extension............................................................................... 77
		3.9.11 Adjusting angle on the lattice extension.................................................................... 78
		3.9.12 Folding deflection sheave out/in on the foot section........................................................ 82
		3.9.13 Placing and reeving hoist rope.............................................................................. 83
		3.9.14 Lifting limit switch on the lattice extension............................................................... 85
		3.9.15 Anemometer on the lattice extension......................................................................... 87
		3.9.16 Transportation of the lattice extension..................................................................... 88
	3.10 Operation with the lattice extension.............................................................................. 89
		3.10.1 Raising and setting down the main boom with rigged lattice extension........................................ 90
		3.10.2 Telescoping with rigged lattice extension................................................................... 91
		3.10.3 Swinging lattice extension onto the run-up rail............................................................. 92
	3.11 Turning loads with the lattice extension.......................................................................... 95
		3.11.2 Setting SLI................................................................................................. 96
		3.12 Driving with rigged crane and lattice extension installed..................................................... 99
		3.12.1 Driving route............................................................................................... 99
		3.12.2 Position of the boom........................................................................................100
		3.12.3 Driving the rigged crane....................................................................................103
	3.13 Malfunctions during operation with the telescopic swing-away lattice extension....................................107
		3.13.1 Telescopic swing-away lattice extension malfunctions........................................................107
	3.14 Maintenance plans.................................................................................................109
		3.14.1 Maintenance plan M 1: monthly / after 100 oh................................................................109
		3.14.2 Maintenance plan M 3: every 3 months / after 300 oh.........................................................109
	3.15 Table of lubricants...............................................................................................111
	3.16 Maintenance work..................................................................................................113
		3.16.1 Modules in need of protection during cleaning work..........................................................113
		3.16.2 Preparing the truck crane for maintenance work..............................................................114
		3.16.3 Lubricating supporting roller...............................................................................115
		3.16.4 Lubricating the tow chain and the gear chain................................................................116
		3.16.5 Check tension of tow chain and gear chain and increase the tension if necessary.............................118
		3.16.6 Lubricating the telescope slide faces.......................................................................121
		3.16.7 Adjusting the support roller for the telescope section......................................................122
4 Auxiliary single-sheave boom top.........................................................................................125
	4.1 Attachment point...................................................................................................125
	4.2 Description of rigging work........................................................................................127
		4.2.1 Installing/removing auxiliary single-sheave boom top.........................................................127
		4.2.2 Rigging the auxiliary single-sheave boom top.................................................................129
	4.3 Reeving the hoist rope.............................................................................................131
	4.4 Connecting the lifting limit switch and anemometer.................................................................133
	4.5 Turning loads with the auxiliary single-sheave boom top............................................................135
5 Boom extension...........................................................................................................141
	5.1 Components and Identification......................................................................................141
	5.2 Combination possibilities..........................................................................................145
	5.3 Attachment points..................................................................................................147
	5.4 Rigging the boom extension.........................................................................................149
		5.4.1 CHECKLIST: Rigging the boom extension........................................................................149
		5.4.2 CHECKLIST: Unrigging boom extension..........................................................................152
	5.5 Description of rigging work........................................................................................154
		5.5.1 Rigging mode of the truck crane when installing the boom extension...........................................154
		5.5.2 Handling the pins............................................................................................155
		5.5.3 Installing/disassembling foot section........................................................................156
		5.5.4 Installing/disassembling boom extension sections.............................................................157
		5.5.5 Transport pins...............................................................................................160
		5.5.6 Angle section................................................................................................161
		5.5.7 Changing the lifting limit switch and anemometer.............................................................163
		5.5.8 SLI connection...............................................................................................164
		5.5.9 Reeving the hoist rope.......................................................................................167
	5.6 Driving with rigged crane and boom extension.......................................................................171
		5.6.2 Position of the boom.........................................................................................172
		5.6.3 Driving the rigged truck crane...............................................................................178
	5.7 Operation with the boom extension..................................................................................181
		5.7.1 Telescoping with rigged boom extension.......................................................................184
	5.8 Maintenance plans..................................................................................................185
		5.8.1 Maintenance plan M 1: monthly / after 100 Bh.................................................................185
	5.9 Lubricant table....................................................................................................187
	5.10 Maintenance work..................................................................................................189
		5.10.1 Lubricating the fall-back guard.............................................................................189
		5.10.2 Lubricating connecting pins.................................................................................189
6 Luffing jib..............................................................................................................193
	6.1 Additional operating and display elements in the crane cab.........................................................193
		6.1.1 Location of the additional operating and display elements....................................................194
		6.1.2 Function of the additional operating and display elements....................................................196
	6.2 Components and Identification......................................................................................199
	6.3 Combination possibilities..........................................................................................203
	6.4 Attachment points..................................................................................................205
	6.5 Rigging luffing jib................................................................................................207
		6.5.1 CHECKLIST: Rigging luffing jib...............................................................................207
		6.5.2 CHECKLIST: Unrigging luffing jib.............................................................................212
	6.6 Description of rigging work........................................................................................217
		6.6.1 Rigging mode of the truck crane during installation of luffing jib...........................................217
		6.6.2 Installing/disassembling luffing control arm.................................................................218
		6.6.3 Rigging/Unrigging backstop...................................................................................220
		6.6.4 Handling the pins............................................................................................222
		6.6.5 Installing/disassembling foot section........................................................................223
		6.6.6 Raising/placing the luffing control arm......................................................................224
		6.6.7 Preparing the upper hook block for rigging...................................................................226
		6.6.8 Securing the upper hook block on the luffing control arm.....................................................227
		6.6.9 Removing the upper hook block from the luffing control arm...................................................229
		6.6.10 Installing/disassembling boom sections and suspension bars..................................................231
		6.6.11 Transport pins..............................................................................................235
		6.6.12 Changing the lifting limit switch and anemometer............................................................237
		6.6.13 SLI connection..............................................................................................239
		6.6.14 Electric connection.........................................................................................241
		6.6.15 Reeving the hoist rope......................................................................................244
		6.6.16 Telescoping with the luffing jib............................................................................248
		6.6.17 Derricking luffing jib when rigging.........................................................................251
		6.6.18 Derricking main boom with installed luffing jib.............................................................253
		6.6.19 Bringing the luffing jib into working position..............................................................254
		6.6.20 Preparing the luffing jib for unrigging.....................................................................256
	6.7 Operation with the luffing jib.....................................................................................259
	6.8 Driving with rigged crane and luffing jib..........................................................................265
		6.8.1 Driving route................................................................................................265
		6.8.2 Position of the boom.........................................................................................266
		6.8.3 Driving the rigged truck crane...............................................................................273
		6.8.4 Luffing jib malfunctions.....................................................................................275
	6.9 Maintenance plans..................................................................................................277
		6.9.1 Maintenance plan M 1: monthly / after 100 Bh.................................................................277
	6.10 Lubricant table...................................................................................................279
	6.11 Maintenance work..................................................................................................281
		6.11.1 Lubricating the fall-back guard.............................................................................281
		6.11.2 Lubricating connecting pins.................................................................................281
		6.11.3 Checking the nitrogen and oil pressure in the backstop......................................................282
7 Heavy load lattice extension.............................................................................................289
	7.1 Components and identification......................................................................................289
	7.2 Combination possibilities..........................................................................................291
	7.3 Slinging points....................................................................................................293
	7.4 Rigging the heavy load lattice extension...........................................................................295
		7.4.1 CHECKLIST: Rigging the heavy load lattice extension..........................................................295
		7.4.2 CHECKLIST: Unrigging the heavy load lattice extension........................................................297
	7.5 Description of rigging work........................................................................................299
		7.5.1 Truck crane rigging mode during installation of the heavy load lattice extension.............................299
		7.5.2 Handling the pins............................................................................................300
		7.5.3 Installing/removing heavy load lattice extension sections....................................................300
		7.5.4 Angle piece..................................................................................................303
		7.5.5 Changing the lifting limit switch and anemometer.............................................................305
		7.5.6 SLI Connection...............................................................................................306
		7.5.7 Reeving the hoist rope.......................................................................................309
	7.6 Operation with the heavy load lattice extension....................................................................313
		7.6.1 Crane movements..............................................................................................314
	7.7 Turning loads with the heavy load lattice extension................................................................317
	7.8 Driving with rigged crane and heavy load lattice extension installed...............................................321
		7.8.1 Driving route................................................................................................321
		7.8.2 Position of the boom.........................................................................................322
		7.8.3 Driving the rigged crane.....................................................................................325
8 Index....................................................................................................................331

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