Grove Crane AT 633B SUPERSTRUCTURE OPERATOR’S AND SAFETY MANUAL

Description

Grove Crane AT 633B SUPERSTRUCTURE OPERATOR’S AND SAFETY HANDBOOK MANUAL – PDF DOWNLOAD

FILE DETAILS:

Grove Crane AT 633B SUPERSTRUCTURE OPERATOR’S AND SAFETY HANDBOOK MANUAL – PDF DOWNLOAD

Language : English
Pages :184
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane AT 633B SUPERSTRUCTURE OPERATOR’S AND SAFETY HANDBOOK MANUAL – PDF DOWNLOAD

INTRODUCTION 1−1
LIST OF SPECIFICATIONS 1−2
SECTION II
SAFETY PRECAUTIONS
GENERAL 2−1
CRANING OPERATION 2−10
JIBS 2−35
WIRE ROPE AND SHEAVES 2−36
CONTROLLED FREE−FALL HOIST 2−41
ELECTRICAL HAZARDS 2−42
PERSONNEL PLATFORMS 2−58
COLD WEATHER OPERATION 2−59
DON,T FORGET 2−60
OPERATING PRECAUTIONS 2−62
HYDRAULIC SYSTEM 2−64
SECTION III
DESCRIPTION
GENERAL 3−1
MAJOR COMPONENTS AND SYSTEMS 3−1
Cab Assembly 3−1
Hydraulic System and Components 3−2
Reservoir 3−2
Hydraulic Oil Cooler 3−2
Pump and Disconnect 3−3
Directional Control Valves 3−3
Turntable Assembly and Swing Mechanism 3−3
Swing Motor 3−3
Swing Gearbox 3−3
Swing Brake 3−3
Boom Assembly 3−4
Main Hoist 3−4
xi
Page
Steering System 3−4
Outrigger System 3−4
Electrical Systems 3−4
OPTIONAL EQUIPMENT 3−5
Swingaway Boom Extension 3−5
Heater 3−5
Backup Alarm 3−5
CAB CONTROLS AND INDICATORS 3−5
Battery Circuit Switch 3−5
Rear Wheel Steering Switch 3−5
Warning Horn 3−6
Alternator Warning Light 3−6
Engine Distress Light 3−6
Gearshift Warning Light 3−6
Cab Heater Switch 3−6
Axle Suspension Lock Switch 3−6
Boom Fourth Section Switch 3−7
Differential Lock Control Switch 3−7
Outrigger Selection Switch 3−7
Rear Steering Warning Light 3−8
Low Fuel Warning Light 3−8
Axle Suspension Lock Warning 3−8
Hoist Boost 3−8
Free Slew Switch 3−8
Engine Stop 3−8
Override Switch 3−9
Slew Lock Pin 3−9
Fuse Box 3−9
Parking Brake Control 3−9
Gearshift Lever 3−9
Control Lever−Telescope/Slew 3−10
Control Lever−Hoist/Derrick 3−10
Accelerator Pedal 3−10
Accelerator Fluid Reservoir 3−10
Footbrake Pedal 3−11
Slew Brake Pedal 3−11
Steering Column Lock 3−11
Level Indicator 3−11
Roof Windscreen Wiper Switch 3−11
Cab Lamp 3−11
Seat 3−11
Steering Wheel 3−11
xii
Page
Slew Speed Control Valve 3−11
Duties Derate Switch 3−11
Hoist Drum Rotation 3−11
Windscreen Wiper Switch 3−12
SECTION IV
OPERATING PROCEDURES
PRE−STARTING CHECKS 4−1
Fuel Supply 4−1
Engine Oil 4−1
Batteries 4−1
Signal and Running Lights 4−1
Foot and Parking Brakes 4−1
Daily Lubrication 4−1
Hydraulic Reservoir and Filter 4−1
Tires 4−2
Wire Rope 4−2
Hookblock 4−2
Swingaway Extension 4−2
Air Cleaner 4−2
ENGINE OPERATION 4−2
Starting Procedure 4−3
Cold Weather Starting 4−4
Idling the Engine 4−4
Racing the Engine 4−5
Shutdown Procedure 4−5
CRANE OPERATION 4−5
CRANE TRAVEL OPERATION 4−6
Traveling − General 4−6
Moving the Crane 4−8
Steering 4−9
Inter Axle Differential 4−15
Control Lever Operation 4−15
Preload Check 4−16
USING YOUR LOAD CHART 4−16
CRANE FUNCTIONS 4−18
Setting the Outriggers 4−18
Extend the Outriggers 4−19
Retract the Outriggers 4−20
Swinging the Boom 4−24
xiii
Page
Elevating and Lowering the Boom 4−25
Elevating the Boom 4−25
Lowering the Boom 4−25
Telescoping the Boom 4−26
Extending the Boom 4−26
Retracting the Boom 4−27
Lowering and Raising the Cable 4−27
Lowering the Cable 4−28
Raising the Cable 4−28
Stowing and Parking 4−28
OPTIONAL EQUIPMENT OPERATION 4−29
Diesel Fuel Heater 4−29
Starting 4−29
Operating 4−29
Stopping 4−29
Propane Heater 4−30
Starting 4−30
Operating 4−30
Stopping 4−30
SECTION V
LUBRICATION
GENERAL 5−1
LUBRICANTS 5−1
Hydraulic Oil Recommendations 5−5
Viscosity 5−6
Arctic Conditions (Below 0 degrees F [−18 degrees C]) 5−7
Anti wear Additives 5−7
LUBRICATION POINTS 5−7
WIRE ROPE LUBRICATION 5−18
SECTION VI
OPERATIONAL AIDS
GENERAL 6−1
LOAD MOMENT INDICATING SYSTEM 6−1
ANTI−TWO BLOCK SYSTEM 6−1
xiv
Page
SECTION VII
SET UP AND INSTALLATION PROCEDURES
GENERAL 7−1
INSTALLING CABLE ON THE HOIST 7−1
CABLE REEVING 7−2
WEDGE AND SOCKET 7−3
Inspection 7−3
Correct Method of Fixing the Rope to the Socket 7−3
Single Hook and Pearweight 7−6
ERECTING AND STOWING THE SWINGAWAY BOOM EXT 7−7
Erecting 7−7
Stowing 7−8
POWER POSTIONED EXTENSION 7−11
Extend 7−11
Retract 7−11
MAN CARRYING BASKET 7−15
Erecting 7−15
Emergency 7−16
Dismantling Procedure 7−16
FLY JIB 7−19
Mounting the Fly Jib 7−19
Dismounting the Fly Jib 7−19
FLY JIB STOWAGE 7−21
LIST OF FIGURES
Slinging Points 1−7
Dimension Chart 1−10
Cab Controls and Indicators (Sheet 1 of 3) 3−13
Cab Controls and Indicators (Sheet 2 of 3) 3−14
Cab Controls and Indicators (Sheet 3 of 3) 3−15
Terms to Know 4−17
Wire Rope Lubrication 5−19
Lubrication Diagram (Sheet 1 of 2) 5−20
Lubrication Diagram (Sheet 2 of 2) 5−21
Installing Cable Anchor Wedge 7−2
Erecting and Stowing the Swingaway Boom Extension 7−10
Extend and Retract the Power Positioned Ext(Sheet 1 of 2) 7−13
Extend and Retract the Power Positioned Ext(Sheet 2 of 2) 7−14
LIST OF FIGURES (continued)
Erecting the Man Carrying Basket 7−18
Fly Jib Erection 7−20
Fly Jib Stowage 7−22

Questions? Email us: [email protected]

S.M