Grove Crane GBT35 Series Operator’s Manual – PDF DOWNLOAD

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Grove Crane GBT35 Series Operator’s Manual – PDF DOWNLOAD

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Grove Crane GBT35 Series Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 82
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane GBT35 Series Operator’s Manual – PDF DOWNLOAD

FRONT COVER 15
TOC 17
SECTION 1 21
Introduction 21
General 21
Supplemental Information 21
Safety Information 21
Basic Nomenclature 21
SECTION 2 25
Safety Precautions 25
Diesel Engine Exhaust Hazard 25
Battery Posts, Terminals, And Related Accessories Hazards 25
Safety Messages 25
General 25
Safety Alert Symbol 25
Safety Definitions 25
General Information 25
Operator’s Qualifications 26
Operator’s Information 26
Operational Aids 26
Load Charts 27
Wind Forces 27
Multiple Crane Lifts 27
Two-Blocking 28
Crushing Hazards 28
Electrocution Hazard 29
Electrical Contact 30
Special Operating Conditions and Equipment 30
Personnel Handling 30
Transporting the Crane 31
Maintenance Practices 31
Service and Repair 31
Lubrication 32
Tires 32
Batteries 32
Engine 32
Work Practices 32
Crane Access 33
Lifting 33
Cold Weather Operation 33
Temperature Effects On Hydraulic Cylinders 34
Outrigger Lift Off 34
Hand Signals 35
SECTION 3 37
Controls and Operating Procedures 37
Truck Cab Controls 37
Truck Cab Ignition Switch 37
Power Take Off 37
Park Brake 37
Engine Speed Governor 37
Neutral Start/Safety Switch 37
Outriggers 37
Outrigger Controls 37
Crane Level Indicators 37
Outrigger Controls 38
Crane Controls 39
Load Chart 39
Handheld Outrigger Controls 39
Swing Brake Pedal 41
Boom Telescope Pedal (Optional) 41
Foot Throttle Pedal 41
Display Panel 41
LMI and 3rd Wrap Bypass Switch 42
Hydraulic Oil Indicator 42
Swing Brake Indicator 42
Main Winch 3rd Wrap Indicator 42
Main Winch Speed Switch 42
Hand Throttle Control 42
Emergency Stop Switch 42
Crane Ignition Switch 43
Aux Winch Speed (Optional) 43
Auxiliary Winch 3rd Wrap Indicator (Optional) 43
AC/Heater Vent 43
Receptacle 43
Radio Remote Switch (Optional) 43
Crane Power Switch 43
Boom Work Light Switch (Optional) 43
Cab Work Light Switch 43
Skylight Wiper Switch 43
Windshield Wiper Switch 43
Crane Cab Climate Controls 43
Swing Load Pedal (Optional) 43
Boom Lift Control Lever 43
Winch Control Lever 43
Winch (Main and Auxiliary) Rotation Indicator 44
Telescope Control Lever 44
Warning Horn Button 44
Swing Control Lever 44
Seat Back Adjustment 44
Seat & Seat Frame Lever 44
Climate Control Unit 44
Swing Brake Switch 44
House Lock 44
Heater 44
Adjustable Swing Speed Valve 45
Operating Procedures 46
Equipment Familiarization 46
Crane Cab Access 46
Equipment Checks 46
Cold Weather Operation 46
Anti-two-block Check 46
LMI Check 47
Winch System Operation 47
Winch Two Speed Operation 47
Work Site Location 47
Before Leaving the Truck Cab 47
Stowing and Parking 48
Unattended Crane 48
Before Making the Lift 48
Load Chart 48
Using the Load Chart 48
Lifting the Load 49
Shut Down and preparation For Road Travel 49
SECTION 4 51
Set-Up 51
Outrigger Setup 51
Site Selection 51
Setting the Outriggers 51
Jib Safety Information 52
Jib Operation 52
Deployment Procedure 52
Stowing Procedure 53
Jib Removal 55
Jib Maintenance 55
Anti-two-block Weight Installation 56
Stow Pegs for winch cable 56
Multipart Line Reeving 56
Using Multiple Part Lines 56
Lifting A 35 Metric Ton (35,000 kg) Load 56
Winch Cable Installation 57
Wedge Sockets 58
Terminator Wedge Installation 58
Wedge Socket Installation 59
SECTION 5 61
Lubrication 61
General 61
Arctic Conditions Below -18°C (0°F) 61
Chassis Grease 61
Extreme Pressure Multipurpose Gear Lubricant 61
Open Gear Lubricant 61
Anti-wear Additives 61
Surface Protection for Cylinder Rods 61
Hydraulic Oil Inspection 62
Standard Hydraulic Oil 62
Intermediate Hydraulic Oil 62
Wide Range Intermediate Hydraulic Oil 62
Arctic Hydraulic Oil 62
Lubrication Points 63
Winch Brake Oil 65
Winch Gearbox Oil 66
Hydraulic Oil Reservoir Level 66
Wire Rope Lubrication 66
SECTION 6 69
Maintenance Checklist 69
Crane Inspection And Maintenance 69
Inspection 69
Special Boom Inspection 70
Stability 70
winch cable Inspection And Maintenance 70
Inspection 70
Wire Rope Replacement 71
Care of Wire Rope 71
Replacement Cable 71
Crane Adjustments and Repairs 72
Boom Extension Cable 72
Jib Jack Service and Maintenance 72
Lubrication 72
Rust Prevention 72
Hydraulic System 72
Oil Cooler 72
Hydraulic System Trouble Diagnosis 72
Torque Values Grade 5 and 8 Bolts 75
Tire Load And Inflation Table 77
Specifications 80
Hydraulic System 80
Winch System 80
Crane Operating Speeds 80
CTRL571-00_Warm-up_Procedures–Supplement pdf 0
Crane Warm-up Procedures 13
Engine 13
Transmission 13
Hoist 13
Swing Drive and Turntable Bearing 13
Axles 14
Hydraulic Oil System 14
CTRL641-00_Boom Cable Tensioning-Supplement pdf 0
General 3
Cable Tensioning 3
Tensioning Setup Procedure 3
1 Mark the front of each section with a chalk line as indicated in Figure 1 3
2 Extend and retract boom several times to establish working state of cables 3
3 Extend boom so scribed lines are exposed by approximately 12 inches 3
4 Measure the extension gaps between each boom section and scribed line and note values 3
5 Retract boom so that the scribed lines are exposed by approximately 6 inches 3
6 Measure the retraction gaps between each boom section and scribed line and note values 3
7 Extend and retract the boom a few times and then repeat measuring the extension gaps 3
8 Adjust all corresponding cables according to Cable Tightening Sequence instructions 3
Figure 1 3
Cable Tension Sequence 3
Five section boom with two stage cylinder 3
1 321 retract cables 3
2 123 extend (synchronizing) cables 3
3 234 extend cables 3
4 432 retract cables 3
5 345 extend cables 3
6 543 retract cables 4
Four section boom with two stage cylinder 4
1 321 retract cables 4
2 123 extend (synchronizing) cables 4
3 234 extend cables 4
4 432 retract cables 4
Four section boom with one stage cylinder 4
1 123 extend cables 4
2 321 retract cables 4
3 234 extend cables 4
4 432 retract cables 4
Three section boom with one stage cylinder 4
1 123 extend cables 4
2 321 retract cables 4
5 – Section Boom w/ 2 Stage Cylinder Cable Positioning 4
Figure 2 4
Cable Tightening Sequence 5 Section Boom with Two Stage Extend Cylinder 4
321 and 123 cable balancing 4
Extension 4
1 Measure the extension gaps between the first and second section and the second and third section 4
2 Tighten 321 retract cable located at the front bottom of the base section the difference in the extension gap measurements 4
3 Extend and retract the boom a few times and then repeat measuring the extension gaps 4
4 Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal 4
Retraction 4
1 Measure the retraction gaps between the first and second section and the second and third section 4
2 Tighten the 123 synchronizing cable located at the back of the base section the difference in the retraction gap measurements 4
3 Extend and retract the boom a few times and then repeat measuring the retraction gaps 4
4 Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal 5
234 and 432 cable balancing 5
Extension 5
1 Measure the extension gaps between the third and fourth section and the second and third section 5
2 Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements 5
3 Extend and retract the boom a few times and then repeat measuring the extension gaps 5
4 Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section 5
Retraction 5
1 Measure the retraction gaps between the second and third section and the third and fourth section 5
2 Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements 5
3 Extend and retract the boom a few times and then repeat measuring the retraction gaps 5
4 Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section 5
345 and 543 cable balancing 5
Extension 5
1 Measure the extension gaps between the fourth and fifth section and the third and fourth section 5
2 Tighten the 345 extend cable located at the back top of the third section the difference in the extension gap measurements 5
3 Extend and retract the boom a few times and then repeat measuring the extension gaps 5
4 Tightening until the extension gap between the fifth and fourth section is equal to the extension gap between the fourth and third section 5
Retraction 5
1 Measure the retraction gaps between the fourth and fifth section and the third and fourth section 5
2 Tighten the 543 retract cable located at the front bottom of the third section the difference in the retraction gap measurements 5
3 Extend and retract the boom a few times and then repeat measuring the retraction gaps 5
4 Tightening until the retraction gap between the fifth and fourth section is equal to the retraction gap between the fourth and third section 5
4- Section Boom w/ 2 Stage Cylinder Cable Positioning 6
Figure 3 6
Cable Tightening Sequence 4 Section Boom with Two Stage Extend Cylinder 6
321 and 123 cable balancing 6
Extension 6
1 Measure the extension gaps between the first and second section and the second and third section 6
2 Tighten 321 retract cable located at the front bottom of the base section the difference in the extension gap measurements 6
3 Extend and retract the boom a few times and then repeat measuring the extension gaps 6
4 Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal 6
Retraction 6
1 Measure the retraction gaps between the first and second section and the second and third section 6
2 Tighten the 123 synchronizing cable located at the back of the base section the difference in the retraction gap measurements 6
3 Extend and retract the boom a few times and then repeat measuring the retraction gaps 6
4 Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal 6
234 and 432 cable balancing 6
Extension 6
1 Measure the extension gaps between the third and fourth section and the second and third section 6
2 Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements 6
3 Extend and retract the boom a few times and then repeat measuring the extension gaps 6
4 Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section 7
Retraction 7
1 Measure the retraction gaps between the second and third section and the third and fourth section 7
2 Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements 7
3 Extend and retract the boom a few times and then repeat measuring the retraction gaps 7
4 Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section 7
4- Section Boom w/ 1 Stage Cylinder Cable Positioning 7
Figure 4 7
Cable Tightening Sequence 4 Section Boom with (1) Stage Extend Cylinder 7
321 and 123 cable balancing 7
Extension 7
1 Measure the extension gaps between the first and second section and the second and third section 7
2 Tighten 123 extend cable located at the back top of the base section the difference in the extension gap measurements 7
3 Extend and retract the boom a few times and then repeat measuring the extension gaps 7
4 Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal 7
Retraction 7
1 Measure the retraction gaps between the first and second section and the second and third section 7
2 Tighten the 321 retract cable located at the front bottom of the base section the difference in the retraction gap measurements 7
3 Extend and retract the boom a few times and then repeat measuring the retraction gaps 7
4 Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal 8
234 and 432 cable balancing 8
Extension 8
1 Measure the extension gaps between the third and fourth section and the second and third section 8
2 Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements 8
3 Extend and retract the boom a few times and then repeat measuring the extension gaps 8
4 Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section 8
Retraction 8
1 Measure the retraction gaps between the second and third section and the third and fourth section 8
2 Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements 8
3 Extend and retract the boom a few times and then repeat measuring the retraction gaps 8
4 Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section 8
3- Section Boom w/ 1 Stage Cylinder Cable Positioning 8
Figure 5 8
Cable Tightening Sequence 3 Section Boom with (1) Stage Extend Cylinder 8
321 and 123 cable balancing 8
Extension 8
1 Measure the extension gaps between the first and second section and the second and third section 8
2 Tighten 123 extend cable located at the back top of the base section the difference in the extension gap measurements 8
3 Extend and retract the boom a few times and then repeat measuring the extension gaps 9
4 Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal 9
Retraction 9
1 Measure the retraction gaps between the first and second section and the second and third section 9
2 Tighten the 321 retract cable located at the front bottom of the base section the difference in the retraction gap measurements 9
3 Extend and retract the boom a few times and then repeat measuring the retraction gaps 9
4 Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal 9
Figure 6 9
Cable Retention 9
TORQUE VALUES for Second Nut: 10

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