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Grove Crane GMK 2035E Driving Operating Instructions Manual 3112276 – PDF DOWNLOAD
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Description
Grove Crane GMK 2035E Driving Operating Instructions Manual 3112276 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane GMK 2035E Driving Operating Instructions Manual 3112276 – PDF DOWNLOAD
Language : English
Pages : 730
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane GMK 2035E Driving Operating Instructions Manual 3112276 – PDF DOWNLOAD
Basic safety instructions:
2.1 Intended use:
The GMK 2035E is a state-of-the-art truck crane, designed in accordance with approved safety
regulations. Nevertheless, the operator or third parties can still be endangered and the crane or
other property put at risk while using it.
- Modifications may only be made to the truck crane following the approval of Deutsche GROVE GmbH.
- The GMK 2035E truck crane may only be used in a perfect technical condi- tion as intended and with
due attention paid to safe operation and possible hazards.
Any malfunctions that could impair safety must be eliminated immediately. - The GMK 2035E truck crane may only be operated without the correspond- ing special equipment within
the permitted temperature range; à Technical
information on the carrier, p. 8 – 1. - The GMK 2035E truck crane is designed solely for lifting loads which are within the permitted GMK
2035E lifting capacities. The load must be slung as prescribed to a hook block which is positioned
vertically over the load prior to lifting.
Intended use also entails
– Observing the entire crane documentation, consisting of the operating instructions, the lifting
capacity table, the outrigger pressure table and the safety manual
– Adhering to the inspection and maintenance requirements specified in
the maintenance manual
IMAGES PREVIEW OF THE MANUAL:
Questions? Email us: [email protected]
TABLE OF CONTENTS:
Grove Crane GMK 2035E Driving Operating Instructions Manual 3112276 – PDF DOWNLOAD
Additional page...................................................................... 3 SLI override..................................................................... 3 Controls for crane cabin heating................................................. 15 1 Overview........................................................................... 21 1.1 Identification............................................................... 21 1.2 EC Declaration of Conformity................................................. 25 1.3 Documentation supplied....................................................... 26 1.4 Information about the operating instructions................................. 27 1.4.1 What do the symbols used mean?......................................... 27 1.4.2 How are the operating instructions structured?......................... 29 Division................................................................. 29 Structure of the chapters................................................ 29 Structure of the pages................................................... 30 1.4.3 How do I find the information I need?.................................. 31 Cross-references example................................................. 32 1.4.4 What information is available for operations planning?................. 34 1.5 Conversion table for US measurements......................................... 35 2 Basic safety instructions.......................................................... 39 2.1 Intended use................................................................. 39 2.1.1 Improper use........................................................... 40 2.2 Organisational measures...................................................... 41 2.3 Qualifications of the personnel.............................................. 43 2.4 Safety instructions for driving the truck crane.............................. 44 2.5 Safety instructions for crane operation...................................... 45 2.6 Safety indications for welding work.......................................... 47 3 Operating elements when driving.................................................... 51 3.1 Overview of the operating elements........................................... 51 3.1.1 On the outside of the truck crane...................................... 52 3.1.2 In the driver's cab.................................................... 54 Top view of driver's cab................................................ 54 Below in the driver's cab............................................... 56 Above in the driver's cab............................................... 57 Behind the cover........................................................ 59 3.1.3 Front instrument panel................................................. 60 Left..................................................................... 60 Tachograph version 1.................................................... 62 Middle................................................................... 63 Right.................................................................... 64 3.1.4 Side instrument panel.................................................. 66 Standard heating......................................................... 68 Auxiliary water heater................................................. 69 Auxiliary air heater................................................... 70 3.1.5 Transmission........................................................... 71 3.1.6 Steering column........................................................ 72 3.1.7 Sockets for hand-held control.......................................... 73 3.1.8 Outrigger control units................................................ 74 3.2 Short description of the operating elements.................................. 75 3.2.1 Definition of positional references.................................... 75 Basic rule............................................................... 75 Switches and buttons.................................................... 76 3.2.2 General information on the operating elements.......................... 76 3.2.3 Engine................................................................. 77 Steering column.......................................................... 77 Multipurpose switch...................................................... 77 Instrument panels........................................................ 78 3.2.4 Electrical system/electronics.......................................... 79 Electrical system........................................................ 79 Electronics.............................................................. 79 3.2.5 Transmission........................................................... 81 3.2.6 Final drive............................................................ 85 Transverse differential locks............................................ 85 Longitudinal differential lock........................................... 85 3.2.7 Brakes................................................................. 86 Service brake............................................................ 86 Parking brake............................................................ 87 Additional brakes........................................................ 88 3.2.8 Steering/separate steering............................................. 89 Instrument panels........................................................ 89 In the driver's door..................................................... 89 3.2.9 Suspension............................................................. 90 3.2.10 Hydraulic system...................................................... 90 3.2.11 Lighting/windscreen wipers/horn....................................... 91 Steering column.......................................................... 91 Instrument panels........................................................ 91 Overhead in the driver's cab............................................. 93 3.2.12 Level adjustment system............................................... 94 3.2.13 Roof ventilator....................................................... 95 3.2.14 Tachograph/Speedometer................................................ 96 Tachograph............................................................... 96 Speedometer............................................................. 96 3.2.15 Diagnostics........................................................... 97 3.2.16 Windows, doors, keys.................................................. 98 Windows.................................................................. 98 Doors.................................................................... 99 Keys.....................................................................100 3.2.17 Front flap............................................................100 4 Starting/turning off the engine for driving........................................103 4.1 Starting the engine from the driver's cab....................................103 4.1.1 CHECKLIST: Starting the engine.........................................103 4.1.2 CHECKLIST: For low temperatures........................................106 4.1.3 Ladders and access ladders.............................................107 Access ladders...........................................................107 Ladders..................................................................107 4.1.4 Refuelling.............................................................109 4.1.5 Checks before starting the engine......................................110 On the hydraulic tank....................................................110 Battery master switch....................................................110 Checking the hand-held control...........................................111 4.1.6 Switch on the ignition.................................................111 4.1.7 Lamp test/equalisation of the switching states.........................112 Lamp test................................................................112 Equalisation of the switching states.....................................113 4.1.8 Starting the engine....................................................113 Without flame start system...............................................114 With flame start system.................................................115 4.1.9 Checks after starting the engine.......................................116 4.1.10 Control elements......................................................117 4.1.11 Setting the idling speed..............................................118 4.2 Turning off the engine.......................................................119 4.2.1 On the ignition lock/with hand-held control............................119 After starting up from the driver's cab..................................119 After starting up with the hand- held control............................119 After parking...........................................................119 4.2.2 With emergency stop switches...........................................120 Resetting the emergency stop switch......................................120 4.3 Air intake inhibitor.........................................................121 Releasing the air intake inhibitor...........................................121 4.4 Operation if equipped with dual tank.........................................123 5 Driving............................................................................127 5.1 Before driving...............................................................127 5.1.1 CHECKLIST: Checks before on-road driving...............................127 5.1.2 Checking the condition of the truck crane..............................133 Windscreen washing system................................................133 Warning plates for vehicle width.........................................133 Change-over to driving mode..............................................134 Electrical system........................................................134 Mirror setting...........................................................134 Vehicle height...........................................................135 Supply pressure..........................................................136 Parking brake............................................................137 5.1.3 Adjusting the seats and steering column................................138 Adjusting the driver's seat.............................................138 Adjusting the passenger seat............................................139 Adjusting the steering column...........................................140 5.1.4 Switching the suspension on/off........................................141 Switching on thesuspension.............................................141 Switching off thesuspension............................................141 5.1.5 Setting the tachograph – version 1.....................................142 Prerequisites............................................................142 Display of error messages...............................................142 Adjusting the tachograph................................................143 5.2 Operating the transmission...................................................147 5.2.1 To switch on...........................................................147 5.2.2 Switching the transmission to neutral position.........................148 5.2.3 Selecting the direction of travel and starting gear....................148 Selecting the drivingdirection.........................................148 Selecting the starting gear............................................149 5.2.4 Changing the operating mode............................................150 Change-over to automatic mode............................................150 Change-over to manual mode...............................................150 5.2.5 Starting...............................................................151 5.2.6 Driving and changing gears.............................................153 In automatic operating mode..............................................153 In manual operatingmode.................................................154 5.2.7 Changing the driving direction.........................................155 5.2.8 Stopping...............................................................155 Stopping for a long period of time......................................155 5.2.9 Gear position L........................................................156 To switch on.............................................................156 To switch off............................................................157 5.2.10 On the roller type dynamometer........................................158 5.2.11 Preheat transmission..................................................158 5.3 Driving and turning off the truck crane......................................159 5.3.1 Checks while driving...................................................159 Directly after you start to move.........................................159 While driving............................................................160 5.3.2 Tempomat...............................................................162 Activating the Tempomat..................................................162 Driving with the Tempomat...............................................162 Switching off the Tempomat..............................................163 5.3.3 Temposet...............................................................164 Switching on theTemposet...............................................164 Driving with theTemposet...............................................164 Switching the Temposet off..............................................164 5.3.4 Driving downhill.......................................................165 Starting.................................................................165 Checks when driving downhill............................................166 Downshifting.............................................................167 Sustained action brake...................................................167 Retarder.................................................................168 5.3.5 Driving uphill.........................................................169 Starting.................................................................169 Driving..................................................................169 5.3.6 Warning messages in driving mode.......................................170 Meaning of the lamps.....................................................170 5.3.7 Parking the truck crane................................................173 Securing the truck crane against rolling away............................174 When standing still for more than 8 hours................................175 5.3.8 Fold-up berth..........................................................176 5.4 Off-road driving.............................................................177 Adjustments to the transmission..............................................177 Connections..................................................................177 Changing the vehicle level...................................................177 Rocking the vehicle free and towing..........................................177 5.4.1 Key-operated switch....................................................178 When switching on........................................................178 When switching off.......................................................178 5.4.2 Operating the longitudinal differential lock...........................179 5.4.3 Operation of the transverse differential locks.........................180 5.4.4 Operation of the level adjustment system...............................181 Setting the on-road level...............................................181 Preselecting lifting/lowering............................................182 Inclining the truck crane................................................182 Changing the overall level..............................................182 After changing the level.................................................182 5.4.5 Freeing the immobilised truck crane....................................183 Rocking the truck crane free............................................183 Towing free to the front................................................184 Towing free backwards...................................................184 5.5 Separate steering............................................................185 5.5.1 Switching to separate steering.........................................186 5.5.2 Steering with separate steering........................................187 5.5.3 Switching to normal steering mode......................................188 5.6 Heating and ventilating the driver's cab.....................................189 5.6.1 Standard heating system................................................189 To switch on.............................................................189 Temperature..............................................................189 Fan......................................................................189 Fresh air/recirculated air...............................................190 Air distribution.........................................................190 To switch off............................................................191 5.6.2 Auxiliary water heating system.........................................192 Preheating the engine....................................................192 Preheating the driver's cab.............................................192 To switch on.............................................................193 Setting the day and time................................................194 Storing the heating start...............................................195 Setting the heating period..............................................196 Switching the heating start on and off...................................196 To switch off............................................................197 Setting the remaining time..............................................197 5.6.3 Auxiliary air heater...................................................198 To switch on.............................................................198 Temperature..............................................................199 Additional functions.....................................................199 To switch off............................................................199 5.6.4 Air-conditioning system................................................200 To switch on.............................................................200 Operation................................................................200 Drying the air...........................................................201 To switch off............................................................201 5.7 Towing a trailer.............................................................203 Effects on the axle loads....................................................203 Coupling the trailer........................................................204 Connecting the supply lines.................................................205 Removing supply lines......................................................206 Uncoupling the trailer......................................................206 Checking the braking force...................................................208 6 Driving modes......................................................................211 6.1 Driving modes................................................................211 Information on the axle loads................................................211 6.1.1 Information on how to use the tables..................................212 6.1.2 Table for a maximum axle load of 12 t..................................213 7 Malfunctions in driving mode.......................................................217 7.1 Emergency stop switch........................................................217 7.2 What to do when a malfunction occurs in road traffic.........................219 7.3 Towing the truck crane.......................................................221 7.3.1 Towing in the event of engine or transmission damage...................222 Compressed-air supply....................................................222 Electric power supply....................................................222 On the transmission......................................................223 Axle drives..............................................................223 Parking brake............................................................223 Towing the truck crane out of the danger area............................224 7.3.2 Starting to tow........................................................224 7.4 Wheels and tyres.............................................................225 7.4.1 Wheel change...........................................................225 Removing a damaged wheel.................................................226 On the spare wheel holder................................................226 Wheel, installing........................................................227 7.4.2 Filling the tyres yourself.............................................229 Connecting the filling hose..............................................229 Filling the tyres........................................................230 Remove the filling hose.................................................230 7.5 Tilting/lowering the driver's cabin..........................................231 7.5.1 Prerequisites and information on tilting...............................231 7.5.2 Tilting and lowering the driver's cab..................................232 Operating the hand pump..................................................232 Tilting the driver's cab.................................................233 Lowering the driver's cab...............................................234 7.6 Fuses on the carrier.........................................................235 Information on replacing fuses.............................................235 7.6.1 Fuses in the driver's cab..............................................236 For the dual tank........................................................239 7.6.2 Fuses in the battery box...............................................240 7.6.3 Fuses on I/O boards....................................................241 7.7 Finding and eliminating malfunctions.........................................243 7.7.1 Malfunctions on the engine.............................................243 When operating with the dual tank........................................245 7.7.2 Malfunctions in the differential locks.................................245 7.7.3 Malfunctions on the transmission.......................................246 7.7.4 Steering malfunctions..................................................247 7.7.5 Service brake malfunctions.............................................248 7.7.6 Malfunctions to the suspension.........................................249 7.7.7 Level adjustment system malfunctions...................................249 7.7.8 Malfunctions on the ECOS carrier.......................................250 In the driver's cab......................................................250 On the control units.....................................................253 7.8 Procedure in the event of malfunctions.......................................255 7.8.1 Switching on emergency operation in coolant circuit....................255 7.8.2 Procedure in the event of transmission malfunctions....................256 Error messages...........................................................256 Displaying error codes..................................................257 8 Technical information on the carrier...............................................261 8.1 Technical data...............................................................261 8.1.1 Dimensions and weights of the truck crane, axle loads..................262 Dimensions...............................................................263 Weight and axle loads....................................................263 8.1.2 Dimensions and weights of removable parts..............................264 Spare wheel..............................................................264 Outriggers...............................................................264 8.1.3 Carrier................................................................265 Engine...................................................................265 Manual transmission......................................................265 Axle lines...............................................................265 Steering.................................................................265 Tyres....................................................................266 Electrical system........................................................266 Tools....................................................................266 Towing coupling.........................................................266 Outriggers...............................................................267 Driving speeds...........................................................267 Climbing ability.........................................................267 Turning circle radiuses..................................................268 9 Index..............................................................................271 A................................................................................273 B................................................................................273 C................................................................................273 D................................................................................275 E................................................................................277 F................................................................................278 H................................................................................279 I................................................................................280 K................................................................................280 L................................................................................280 M................................................................................281 O................................................................................281 P................................................................................282 R................................................................................282 S................................................................................283 T................................................................................284 V................................................................................286 W................................................................................286 Additional page......................................................................305 SLI override.....................................................................293 Controls for crane cabin heating.................................................305 10 Operating elements for crane operation............................................311 10.1 Overview of the operating elements..........................................311 10.1.1 On the outside of the truck crane.....................................312 10.1.2 Crane cab.............................................................314 10.1.3 Front panel...........................................................316 10.1.4 Side panel............................................................317 Bottom...................................................................317 Top......................................................................318 10.1.5 Control panels........................................................320 Left.....................................................................320 Right....................................................................321 10.1.6 Control lever assignment..............................................322 10.1.7 Heating system.......................................................323 10.1.8 ECOS control unit.....................................................324 10.1.9 ECOS display – main menu..............................................326 10.1.10 ECOS display – submenus..............................................328 Counterweight submenu...................................................328 Superstructure lock submenu............................................329 Outriggers submenu......................................................330 Telescoping submenu.....................................................332 Power unit speeds submenu.............................................334 Monitoring submenu......................................................335 Settings submenu.........................................................336 Operating hours submenu.................................................338 Warning submenu..........................................................338 Error submenu............................................................339 Working range limitation submenu........................................340 Driving submenu.........................................................342 10.1.11 SLI control unit.....................................................344 10.1.12 Hand-held control....................................................348 Outriggers control panel.................................................349 10.1.13 On the Outrigger control units.......................................350 Outriggers...............................................................351 Outrigger pressure display...............................................351 Inclination display......................................................351 10.1.14 For hydraulic emergency operation....................................352 10.2 Short description of the operating elements.................................353 10.2.1 Definition of positional references...................................353 Basic rule...............................................................353 Switch...................................................................354 10.2.2 General rules for buttons and symbols on the display..................354 10.2.3 Engine................................................................355 Side panel..............................................................355 ECOS display.............................................................355 10.2.4 Seat contact switch and dead man's switch.............................356 10.2.5 ECOS crane control....................................................357 Control unit.............................................................357 10.2.6 Outriggers............................................................360 Hand-held control........................................................360 In the Outriggers submenu...............................................361 In the Settings submenu..................................................362 On the Outrigger control units...........................................363 10.2.7 Inclination displays..................................................365 10.2.8 Anemometer displays...................................................366 10.2.9 Counterweight submenu.................................................367 Counterweight submenu...................................................367 10.2.10 Superstructure lock submenu..........................................369 Turntable locking.......................................................369 Houselock................................................................370 10.2.11 Main hoist...........................................................371 10.2.12 Slewing gear.........................................................372 10.2.13 Derricking gear......................................................374 10.2.14 Telescoping mechanism................................................375 Control panels...........................................................375 Telescoping submenu.....................................................376 In the Settings submenu..................................................378 10.2.15 Hydraulic system.....................................................379 10.2.16 Safe load indicator (SLI)............................................380 Input elements with displays.............................................380 Display elements.........................................................382 On the front panel.......................................................385 10.2.17 Electrical system....................................................387 10.2.18 Lighting, windscreen wiper/washing system............................387 Lighting.................................................................387 Windscreen wiper/ Washing system........................................389 10.2.19 Hand-held control....................................................390 Sockets on truck crane...................................................390 Engine control panel.....................................................391 Horn.....................................................................391 Outriggers control panel................................................392 10.2.20 Diagnostics..........................................................394 10.2.21 Windows, doors, keys.................................................395 Windows..................................................................395 Crane cab door...........................................................395 Keys.....................................................................396 10.3 Brief description of the operating elements – driving from the crane cab....397 10.3.1 Driving submenu.......................................................397 10.3.2 Transmission..........................................................398 10.3.3 Final drive...........................................................399 10.3.4 Brakes................................................................400 Side panel...............................................................400 ECOS display.............................................................400 10.3.5 Steering..............................................................401 Normal steering..........................................................401 Separate steering........................................................402 11 Starting/turning off the engine – for crane operation.............................405 11.1 When starting the engine the first time in the day..........................405 11.2 Starting the engine – from the crane cab....................................407 11.2.1 Checking the fuel level...............................................407 11.2.2 Checks before starting the engine.....................................408 Checks on the carrier...................................................408 Checking the hand-held control...........................................408 11.2.3 Switch on the ignition................................................408 11.2.4 Lamp test/equalisation of the switching states........................409 Lamp test................................................................409 Equalisation of the switching states.....................................410 11.2.5 Adjusting the brightness of the display...............................411 11.2.6 Starting the engine...................................................412 Without flame start system...............................................412 With flame start system..................................................413 11.2.7 Checks after starting the engine......................................414 11.2.8 Monitoring submenu....................................................415 11.2.9 Setting the idling speed..............................................416 11.3 Starting the engine – with the hand-held control............................417 In the driver's cab..........................................................417 Starting the engine..........................................................417 11.4 Turning off the engine......................................................419 11.4.1 On the ignition lock/with hand-held control...........................419 After starting from the crane cab........................................419 After starting up with the hand- held control............................419 After parking...........................................................419 11.4.2 With emergency stop switches..........................................420 Resetting the emergency stop switch......................................420 12 Crane operation...................................................................423 12.1 Before crane operation......................................................423 12.1.1 CHECKLIST: Checks prior to crane operation............................423 12.1.2 Checking the condition of the truck crane.............................427 Windscreen washing system................................................427 Crane cab heating system.................................................427 Visual inspection........................................................428 Checking the position of the hoist ropes.................................428 Checking the electrical system...........................................429 12.1.3 Adjusting the crane cab seat and front panel..........................429 Crane cab seat...........................................................429 Front panel..............................................................430 12.1.4 Checking the safety devices...........................................430 Safe load indicator......................................................430 Lifting limit switch....................................................431 Emergency stop switch....................................................431 Seat contact switch......................................................432 12.1.5 Earthing the load.....................................................433 12.1.6 Preheating the hydraulic oil..........................................434 12.1.7 Locking/Unlocking the turntable.......................................436 Locking points...........................................................436 Lock turntable..........................................................437 Unlock turntable........................................................437 12.1.8 Switching the houselock on/off........................................438 Switching on the houselock..............................................438 Switching off the houselock.............................................440 12.2 Operation of the safe load indicator........................................441 12.2.1 Switching on the SLI..................................................442 To switch on.............................................................442 Lamp test on theSLI.....................................................444 Brightness of the displays...............................................444 12.2.2 Entering the rigging mode.............................................445 Entering the SLI code...................................................446 Entering the reeving value..............................................449 Entering individual components...........................................450 12.2.3 Checks prior to crane operation.......................................453 12.2.4 Displays during crane operation.......................................454 Continuous displays......................................................454 Optional displays.......................................................456 12.2.5 SLI early warning.....................................................458 12.2.6 SLI shutdown..........................................................458 Shutdown due to overload.................................................459 12.2.7 Error message.........................................................460 12.2.8 SLI override..........................................................461 12.2.9 Displaying and entering the time and date.............................462 Display..................................................................462 Input....................................................................463 12.3 Crane operation with main boom..............................................465 12.3.1 Checks during crane operation.........................................465 Horizontal alignment.....................................................465 Safe distances..........................................................465 Checking the wind speed..................................................466 12.3.2 Permissible slewing ranges and working positions......................467 360 slewing range.......................................................467 0 to the rear working position..........................................467 180 to the front rigging position.......................................468 Free on wheels working position..........................................468 12.3.3 Main hoist............................................................469 Switching on the main hoist..............................................470 Lifting and lowering....................................................470 Switching off the main hoist............................................471 12.3.4 Lifting limit switch and lowering limit switch........................472 Lifting limit switch.....................................................472 Lowering limit switch....................................................474 12.3.5 Derricking gear.......................................................475 Switching on the derricking gear........................................475 Raising and lowering the boom............................................476 Switching off the derricking gear........................................477 Lowering the main boom to a horizontal position..........................477 12.3.6 Telescoping mechanism.................................................478 Fixed length, intermediate length, telescoping length...................478 Telescoping..............................................................479 Switching on thetelescoping mechanism...................................480 Manual telescoping......................................................480 Teleautomation...........................................................483 Telescoping in thehorizontal position...................................487 Switching off thetelescoping mechanism..................................487 12.3.7 High speed............................................................488 Switching on thefunction................................................488 Derricking gear/ Telescoping mechanism...................................488 Hoist....................................................................489 12.3.8 Slewing gear..........................................................490 Switching on theslewing gear...........................................490 Slewing..................................................................490 Braking the slewing movement.............................................492 Slewing gear freewheel...................................................493 Switching off the slewing gear..........................................493 12.3.9 Possible movement combinations........................................494 12.4 Settings and displays for crane operation...................................495 12.4.1 Inclining the crane cab...............................................495 12.4.2 Adjusting the stroke interval of the windscreen wiper.................496 12.4.3 Limiting the power unit speeds........................................496 12.4.4 Setting the characteristic curve for the control levers...............498 12.4.5 Operation of the directional spotlights...............................499 12.4.6 Displaying the operating hours........................................500 12.4.7 Warning submenu.......................................................501 Opening the submenu.....................................................501 Meaning of the symbols...................................................501 Exiting the submenu.....................................................504 12.4.8 Error submenu.........................................................504 12.5 Working range limiter.......................................................505 12.5.1 Opening the Working range limiter submenu.............................506 12.5.2 Viewing current settings..............................................506 12.5.3 Entering limit values.................................................508 Overall height/ Working radius..........................................508 Slewing angle............................................................509 Entering objects.........................................................511 12.5.4 Entering limit values/objects manually................................514 Limit values.............................................................514 Objects..................................................................515 12.5.5 Switching monitoring functions on/off.................................516 12.5.6 Shutdown by working range limiter.....................................517 12.6 Work break..................................................................519 12.6.1 Short work breaks.....................................................519 12.6.2 Work breaks of more than 8 hours......................................520 Securing the truck crane.................................................520 12.7 Heating and ventilating the crane cab.......................................521 12.7.1 Heating system........................................................521 To switch on............................................................522 Temperature..............................................................523 Fan......................................................................523 Fresh air/recirculated air...............................................523 Air distribution.........................................................524 Setting the day and time................................................525 Storing the heating start..............................................526 Setting the heating period..............................................527 Switching the heating start on and off...................................527 To switch off............................................................528 Setting the remaining time..............................................528 12.7.2 Air-conditioning system...............................................529 To switch on.............................................................529 Operation................................................................529 Drying the air...........................................................530 To switch off............................................................530 13 Rigging work......................................................................533 13.1 Rigging work checklists for crane operation with the main boom..............533 13.1.1 CHECKLIST: Rigging....................................................533 13.1.2 CHECKLIST: Unrigging..................................................538 13.2 Choosing a suitable site....................................................541 13.2.1 Determining the required ground bearing area..........................541 13.2.2 Safe distance from slopes and pits....................................544 13.2.3 Earthing the truck crane..............................................545 13.2.4 Safe distance from electrical lines...................................546 13.3 Connecting/Disconnecting the hand-held control..............................549 13.4 Outriggers..................................................................551 13.4.1 CHECKLIST: Extending the outriggers...................................551 13.4.2 CHECKLIST: Retract outriggers.........................................553 13.4.3 Permissible outrigger spans...........................................554 13.4.4 Preparing the truck crane.............................................555 In the driver's cab......................................................555 Outrigger control units.................................................555 13.4.5 Setting the spans.....................................................556 13.4.6 Extending/retracting outriggers.......................................558 From the control units...................................................559 With the hand- held control..............................................560 From the crane cab.......................................................562 13.4.7 Moving the outrigger pads into working/driving position...............564 13.4.8 Enlarging the ground bearing area.....................................565 13.4.9 Extending/retracting supporting cylinders.............................567 From the control units...................................................568 With the hand- held control..............................................569 From the crane cab.......................................................570 13.4.10 Levelling the truck crane on outriggers..............................572 Inclination displays....................................................572 Prerequisites............................................................573 Manual alignment........................................................574 Automatic alignment.....................................................575 13.4.11 Levelling the free-standing truck crane..............................577 When rigging.............................................................577 During crane operation..................................................578 13.5 Rigging/Unrigging the counterweight.........................................581 13.5.1 Counterweight parts...................................................581 13.5.2 Identification and slinging points....................................583 13.5.3 CHECKLIST: Rigging counterweight......................................584 13.5.4 CHECKLIST: Unrigging counterweight....................................585 13.5.5 Assemble counterweight versions.......................................586 Inspection...............................................................586 Assembling...............................................................587 13.5.6 Counterweight hoist unit..............................................589 Counterweight submenu...................................................589 Extending/ retracting the lifting cylinders.............................590 Locking/unlocking the counterweight......................................591 13.5.7 Removing/installing the counterweight on the turntable................592 Installing...............................................................592 Removing.................................................................593 13.5.8 Securing the counterweight sections for driving the truck crane.......593 13.5.9 Slewing with rigged counterweight.....................................594 13.6 Rigging work on the main boom...............................................595 13.6.1 Hook block on the bumper..............................................595 Picking up the hook block................................................595 Attaching the hook block.................................................596 13.6.2 Hook block on a separate vehicle......................................597 Picking up the hook block...............................................598 Setting down the hook block.............................................598 13.6.3 Reeving and unreeving the hoist rope..................................600 Fastening the rope end clamp.............................................600 Reeving the hoist rope...................................................602 Unreeving the hoist rope................................................604 13.6.4 Possible reeving methods on the main boom.............................605 13.6.5 Installing/Removing the lifting limit switch..........................608 Installing the lifting limit switch......................................608 Removing the lifting limit switch........................................611 13.6.6 Locking/Unlocking the lifting limit switch............................613 Locking..................................................................613 Unlocking...............................................................613 13.6.7 Installing/Removing the anemometer....................................614 13.6.8 Securing / releasing the main boom....................................615 13.6.9 Installing/removing the air traffic control light.....................616 13.7 Other rigging work..........................................................619 13.7.1 Folding mirrors in and out and adjusting them.........................619 13.7.2 Step on the crane cab.................................................620 14 Driving the rigged truck crane....................................................623 14.1 Route.......................................................................623 14.2 Permissible rigging modes and axle loads....................................624 14.2.1 To drive crane without a load.........................................624 14.2.2 To drive with a load..................................................624 14.2.3 Axle loads............................................................625 14.3 Before driving the rigged truck crane.......................................625 14.3.1 Checking the tyre pressure and the wind speed.........................625 14.3.2 Secure superstructure so it cannot slew...............................626 14.3.3 Putting the truck crane on the wheels.................................627 14.4 Driving from the driver's cab...............................................629 14.4.1 Preparing to drive....................................................629 Transmission.............................................................629 Switching on separate steering..........................................629 Connections..............................................................629 14.4.2 While driving.........................................................630 14.5 Driving from the crane cab..................................................631 14.5.1 Preparing to drive....................................................632 14.5.2 Opening/closing the driving mode submenu..............................633 Automatically............................................................633 Manually.................................................................634 Close....................................................................634 14.5.3 Steering..............................................................635 To switch on.............................................................635 Adapt steering direction.................................................635 Normal steering..........................................................636 Separate steering........................................................636 14.5.4 Operating the transmission............................................638 Driving direction........................................................638 Crane hydraulic system on/off............................................638 Selecting the gear position.............................................639 14.5.5 While driving.........................................................640 Gear position L, R.......................................................640 Gear position D..........................................................640 Warning messages........................................................640 14.5.6 Possible connections..................................................641 Longitudinal differential lock..........................................642 Transverse differential locks............................................643 14.5.7 After driving.........................................................644 15 Malfunctions during crane operation...............................................647 15.1 Emergency stop switch.......................................................647 15.2 What to do when a malfunction occurs during crane operation.................649 Load can be lowered.........................................................649 Load cannot be lowered.......................................................649 15.3 Fuses on the superstructure.................................................651 Information on replacing fuses.............................................651 15.3.1 Fuses on the turntable................................................652 Fuse group F1...........................................................652 On the circuit board.....................................................653 On the I/O-3 circuit board...............................................653 15.3.2 Fuses in the crane cab................................................654 15.3.3 SLI fuses.............................................................656 15.4 Finding and eliminating malfunctions........................................657 15.4.1 Malfunctions on the engine............................................657 15.4.2 Malfunctions when operating with the hand-held control................657 15.4.3 Malfunctions to the turntable lock....................................658 15.4.4 Malfunctions during the inclination of the crane cab..................658 15.4.5 Malfunctions on the main hoist........................................659 15.4.6 Malfunctions in the telescoping mechanism.............................660 Telescoping mechanism error messages.....................................661 15.4.7 Malfunctions on the derricking gear...................................662 15.4.8 Malfunctions on the slewing gear......................................663 15.4.9 Malfunctions on the counterweight hoist unit..........................664 15.4.10 Malfunctions in the hydraulic system / hydraulic oil cooler..........665 15.4.11 Malfunctions when driving from the crane cab.........................665 15.4.12 Malfunctions on the outriggers.......................................666 15.4.13 Troubleshooting on the SLI...........................................667 General malfunctions.....................................................667 Error messages...........................................................668 Table of error codes.....................................................670 Switching off thesensor/tachogenerator..................................672 15.4.14 Malfunctions ECOS – superstructure...................................673 ECOS program version.....................................................673 General malfunctions....................................................673 Error messages...........................................................674 Exiting the submenu.....................................................675 15.5 Emergency operations and programs...........................................677 15.5.1 Telescoping emergency program.........................................677 Starting the emergency program..........................................677 Operating in theemergency program.......................................678 Exiting the emergency program............................................679 15.5.2 Emergency operation with the hand-held control........................681 Preparations.............................................................681 Preselecting apower unit................................................682 Operating a power unit...................................................682 Stopping operations.....................................................683 Stopping movements in emergencies.......................................684 Turning off the engine...................................................684 15.6 Hydraulic emergency operation...............................................685 15.6.1 Connect/Disconnect....................................................685 15.6.2 Establishing the required hydraulic circuits..........................686 Switching over valves....................................................686 For lifting/ lowering...................................................688 15.6.3 Performing emergency operation........................................689 15.6.4 After the emergency activation........................................689 15.7 Hydraulic emergency operation BGR 159.......................................691 15.7.1 Operating principle...................................................691 15.7.2 Connecting/Disconnecting hoses........................................692 For the transformer......................................................692 For the hand pump........................................................693 15.7.3 Establishing the required hydraulic circuits..........................694 Switching positions of the valves........................................694 Switching over valves....................................................694 For lifting/lowering.....................................................696 For slewing..............................................................697 15.7.4 Carrying out emergency operation......................................697 Derricking...............................................................698 Lifting/lowering.........................................................699 Slewing..................................................................699 15.7.5 After emergency operation.............................................700 Switching offemergency operation........................................700 Switching overthe crane operation.......................................700 Disconnecting thehoses..................................................700 15.7.6 Emergency supply of another crane.....................................701 After emergency supply...................................................702 16 Technical information for the superstructure......................................705 16.1 Technical data..............................................................705 16.1.1 Maximum lifting capacity (DIN/ ISO/ EN)...............................705 16.1.2 Dimensions and weights of the truck crane, axle loads.................706 16.1.3 Dimensions and weights of removable parts.............................706 Hook blocks and hook tackle..............................................706 Counterweight parts.....................................................707 counterweight versions...................................................707 16.1.4 Superstructure........................................................707 Main hoist...............................................................707 Slewing gear.............................................................707 Derricking gear..........................................................708 Main boom................................................................708 Lattice extension........................................................708 Operating speeds.........................................................708 17 Index.............................................................................711 A................................................................................713 B................................................................................713 C................................................................................713 D................................................................................715 E................................................................................717 F................................................................................718 H................................................................................719 I................................................................................720 K................................................................................720 L................................................................................720 M................................................................................721 O................................................................................721 P................................................................................722 R................................................................................722 S................................................................................723 T................................................................................724 V................................................................................726 W................................................................................726
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
