Grove Crane GMK 3050B Lattice Extension Operating Manual 3113357 – PDF DOWNLOAD

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Grove Crane GMK 3050B Lattice Extension Operating Manual 3113357 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 3050B Lattice Extension Operating Manual 3113357 – PDF DOWNLOAD

Language : English
Pages : 212
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 3050B Lattice Extension Operating Manual 3113357 – PDF DOWNLOAD

Intended use:

The truck crane GMK 3050B is constructed in accordance with the latest technology and the
recognized safety regulations. Nevertheless, personal injury to the operator or a third party as
well as damage to the crane and other property may occur during use.

• The truck crane may only be modified with the consent of the manufacturer.
• The truck crane GMK 3050B may only be used when in excellent working condition and for its intended
  purpose, and with due attention to safe oper- ation and any possible hazards.
  Malfunctions that may affect the safe operation of the unit are to be correct- ed immediately.
• The GMK 3050B truck crane may only be operated at temperatures of be- tween –25 and +40°C if it is
  not equipped with the relevant special equip- ment.
• The GMK 3050B truck crane may only be used for the vertical lifting of loads, in the authorized
  rigging modes and using a hook block that is reeved to the hoist rope. The weight and centre of
  distribution of the loads must be known. Any other use of the crane is not considered to represent
  intended use.
• The manufacturer is not liable for damage resulting from the improper or unauthorized use of the
  GMK 3050B truck crane. The user shall take full re- sponsibility for any such use.

Intended use also entails

– observing the complete crane documentation consisting of the operating instructions, the lifting
capacity table, the outrigger pressure table and the safety manual
– adhering to the inspection and maintenance requirements specified in the
maintenance manual.

Improper use includes:
– Transporting loads on the carrier
– Pushing, pulling or lifting loads with the level adjustment system, the
beams or the outrigger cylinders
– Pushing, pulling or lifting loads off the ground using the slewing gear, the
derricking gear or the telescoping mechanism
– Pulling off fixed objects using the crane
– Two-hook operation with the boom extension and two-hook operation on
the main boom head without additional equipment
– Defining RCL codes that do not correspond to the actual rigging mode
– Working with an overridden RCL or overridden lifting limit switch
– After RCL deactivation, increasing the radius by pulling the raised load at
an angle (e.g. with a chain hoist)
– Misuse of the outrigger pressure indicator as a safety function to prevent
overturning after an RCL shutdown (outrigger pressure greater than 0 t)
– Road driving in an unauthorized driving mode (axle load, dimension)
– Moving the rigged crane in an unauthorized driving mode
– Use of equipment that is not authorized for use with the crane
– Transporting people in any way with the lifting tackle, upon the load, or in
the crane cab while driving
– Carrying passengers outside the driver’s cab
– Loading and unloading work, i.e. continuous operation without a sufficiently
long break
– Usage for any kind of sport or recreation event, especially for bungee
jumping

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane GMK 3050B Lattice Extension Operating Manual 3113357 – PDF DOWNLOAD

1 Important information.........................................................................................  7
	1.1 About these operating instructions......................................................................  7
		Validity of theseoperating instructions................................................................  7
		Prerequisites forassembly and operation................................................................  7
		Safety instructions...................................................................................  7
		References to other operating instructions............................................................  7
	1.2 Basic safety instructions...............................................................................  8
		1.2.1 Warnings and symbols..............................................................................  8
	1.3 Intended use............................................................................................  9
	1.4 Organizational measures................................................................................. 11
	1.5 Personnel qualifications................................................................................ 13
	1.6 Safety instructions for truck crane work................................................................ 14
2 Transport dimensions and weights.............................................................................. 19
	2.1 Swing-away lattice extension............................................................................ 19
	2.2 Auxiliary single-sheave boom top........................................................................ 19
	2.3 Heavy load lattice extension............................................................................ 19
3 8.7/15 m (28.5/49 ft) swing-away latticeextension............................................................ 23
	3.1 Validity................................................................................................ 23
	3.2 Additional operating and display elements............................................................... 23
		3.2.1 In the crane cab.................................................................................. 24
			On the right control panel.......................................................................... 24
			On the CCS control unit............................................................................. 24
			On the RCL control unit............................................................................. 25
		3.2.2 Operating and display elements on the hand-held control........................................... 27
		3.2.3 Operating elements on the swing-away lattice extension............................................ 28
	3.3 Identification of the swing-away lattice extension...................................................... 29
		Serial number onsection1.............................................................................. 30
		Serial number onsection2.............................................................................. 30
	3.4 Composition of the swing-away lattice extension......................................................... 31
	3.5 Centres of gravity for slinging......................................................................... 32
	3.6 Checklists for rigging work............................................................................. 33
		3.6.1 Overview of the required rigging work............................................................. 33
		3.6.2 CHECKLIST: Installing 8.7/15 m (28.5/49 ft) swing-away lattice extension.......................... 34
		3.6.3 CHECKLIST: Removing 8.7/15 m (28.5/49 ft) swing-away lattice extension............................ 36
			For a rigged lattice extension...................................................................... 36
			For a folded lattice extension...................................................................... 38
		3.6.4 CHECKLIST: Rigging the 8.7/15 m (28.5/49 ft) swing-away lattice extension........................ 41
		3.6.5 CHECKLIST: Unrigging the 8.7/15m (28.5/49ft) swing-away lattice extension....................... 47
	3.7 Description of rigging work............................................................................. 53
		3.7.1 Preparing the truck crane for rigging............................................................. 53
			Prerequisites forrigging........................................................................... 53
			Prerequisites forunrigging......................................................................... 53
			Securing lattice extension with cord................................................................ 54
		3.7.2 Checking the transport condition.................................................................. 55
			Transport condition with removed lattice extension.................................................. 60
		3.7.3 Checking the anti-twist device on the hose drum................................................... 61
		3.7.4 Establishing/disconnecting the hydraulic connection............................................... 63
			Establishing thehydraulic connection.............................................................. 63
			Breaking the hydraulic connection................................................................. 64
		3.7.5 Guides and holders for the hydraulic hoses........................................................ 65
			When unrigging...................................................................................... 65
			When rigging........................................................................................ 66
		3.7.6 Connections with folded lattice extension......................................................... 67
			Connections in the Front 1 area..................................................................... 67
			Connections in the Front 2 area..................................................................... 69
			Connections in the middle area...................................................................... 71
			Connections in the rear area........................................................................ 73
		3.7.7 Securing/releasing section 2..................................................................... 75
		3.7.8 Connecting/disconnecting the slewing connection................................................... 77
			Creating a slewing connection....................................................................... 77
			Releasing a slewing connection...................................................................... 78
		3.7.9 Connections on the left and right of the main boom head........................................... 79
			Establishing connections............................................................................ 79
			Releasing connections............................................................................. 80
			Relieving the connecting points.................................................................... 82
		3.7.10 Swivelling the lattice extension when rigging.................................................... 83
			When rigging – section1............................................................................ 83
			When unrigging – section1.......................................................................... 84
			When rigging – section2............................................................................ 85
			When unrigging – section2.......................................................................... 86
		3.7.11 Establishing/releasing connections on the lattice extension..................................... 88
			Section1 and section2 installed................................................................... 89
			Only section1 installed........................................................................... 90
		3.7.12 Electrical connections on the lattice extension.................................................. 91
			On 8.7 m (28.5 ft) swing-away lattice extension..................................................... 91
			On the 15 m (49 ft) swing-away lattice extension................................................... 93
		3.7.13 Unfolding/folding the deflection sheave.......................................................... 94
			Folding out the deflection sheave................................................................. 94
			Folding in the deflection sheave................................................................... 95
		3.7.14 Positioning/removing the hoist rope.............................................................. 96
			Positioning hoistrope............................................................................. 96
			Removing the hoist rope............................................................................ 96
			Possible reeving methods on the lattice extension.................................................. 97
		3.7.15 Installing/removing the lifting limit switch..................................................... 98
			Overriding connection on main boom.................................................................. 98
			On 8.7 m (28.5 ft) swing-away lattice extension..................................................... 99
			On 15 m (49 ft) swing-away lattice extension.......................................................100
		3.7.16 Installing/removing the anemometer...............................................................101
			On 8.7 m (28.5 ft) swing-away lattice extension....................................................101
			On 15 m (49 ft) swing-away lattice extension.......................................................102
		3.7.17 Installing/removing the air traffic control light................................................103
			Installing..........................................................................................103
			Removing............................................................................................104
		3.7.18 Derricking the lattice extension.................................................................105
			During operation....................................................................................107
		3.7.19 Setting the angle – with the auxiliary crane.....................................................108
			Pin positions.......................................................................................109
		3.7.20 Setting the angle – without the auxiliary crane.................................................110
			Entering the RCL code..............................................................................110
			Setting an angle of 20 or 40......................................................................111
			Setting 0 angle....................................................................................113
			Inclining the truck crane...........................................................................115
		3.7.21 Transportation on a separate vehicle.............................................................116
	3.8 Operation with the lattice extension....................................................................117
		3.8.1 Setting the RCL...................................................................................118
			Luffable lattice extension.........................................................................118
			Inclinable lattice extension........................................................................119
		3.8.2 Derricking the main boom..........................................................................120
		3.8.3 Telescoping with rigged lattice extension.........................................................121
		3.8.4 Information about the RCL shutdown................................................................122
		3.8.5 Procedure if permissible wind speed is exceeded...................................................123
		3.8.6 Information about the main boom operation when the lattice extension is folded/rigged.............124
			Folded..............................................................................................124
			Rigged..............................................................................................124
	3.9 Turning loads with the lattice extension................................................................127
		Prerequisites...........................................................................................127
		3.9.1 Setting the RCL...................................................................................127
			Switch on the auxiliary hoist and enter the reeving.................................................127
		3.9.2 Turning a load....................................................................................129
	3.10 Driving with rigged crane with a rigged latticeextension..............................................131
		3.10.1 Driving route....................................................................................132
		3.10.2 Boom positions and axle loads....................................................................132
			Information about the tables........................................................................133
			8.7 m (28.5 ft) swing-away lattice extension.......................................................134
			15 m (49 ft) swing-away lattice extension.........................................................135
		3.10.3 Driving the rigged crane.........................................................................136
	3.11 Finding and eliminating malfunctions...................................................................137
	3.12 Maintenance work.......................................................................................139
		3.12.1 Modules in need of protection during cleaning work...............................................139
		3.12.2 Maintenance work M1, monthly.....................................................................140
			Pins................................................................................................140
		3.12.3 Maintenance work M12, every twelve months........................................................141
			Lubricate joints onsection1.......................................................................141
4 Auxiliary single-sheave boom top..............................................................................145
	4.1 Identification..........................................................................................145
	4.2 Installing/removing auxiliary single-sheave boom top....................................................147
		4.2.1 Installing the auxiliary single-sheave boom top...................................................147
		4.2.2 Removing the auxiliary single-sheave boom top.....................................................148
	4.3 Rigging the auxiliary single-sheave boom top............................................................149
		4.3.1 Rigging in transport position.....................................................................149
		4.3.2 Rigging in working position.......................................................................150
		4.3.3 Attaching and removing the hoist rope.............................................................151
		4.3.4 Setting the RCL...................................................................................151
		4.3.5 Possible reeving methods on the auxiliary single-sheave boom top..................................152
		4.3.6 Lifting limit switch and anemometer...............................................................153
			For operation.......................................................................................153
			For transport.......................................................................................153
			Anemometer..........................................................................................153
	4.4 Operation with the auxiliary single-sheave boom top.....................................................155
	4.5 Turning loads with the auxiliary single-sheave boom top.................................................157
		Prerequisites...........................................................................................157
		4.5.1 Setting the RCL...................................................................................157
		4.5.2 Turning a load....................................................................................159
	4.6 Driving the rigged crane with a rigged auxiliary singlesheave boom top.................................161
5 Heavy load lattice extension..................................................................................165
	5.1 Identification..........................................................................................165
	5.2 Attaching and securing the heavy load lattice extension.................................................167
		5.2.1 Slinging point....................................................................................167
		5.2.2 Folding in/out rope attachment point..............................................................168
			Folding out rope attachment point..................................................................168
			Folding in rope attachment point...................................................................168
		5.2.3 Securing the heavy load lattice extension with guide rope.........................................169
	5.3 Installing/removing the heavy load lattice extension....................................................171
		5.3.1 Installing the heavy load lattice extension.......................................................171
		5.3.2 Removing the heavy load lattice extension.........................................................173
	5.4 Rigging the heavy load lattice extension................................................................175
		5.4.1 Rigging in transport position.....................................................................175
		5.4.2 Rigging in working position.......................................................................178
		5.4.3 Setting the angle position of the heavy load lattice extension....................................181
			Installing/ removing the chain hoist................................................................181
			Prerequisites.......................................................................................182
			Setting 40 angle...................................................................................182
			Setting 0 angle....................................................................................183
		5.4.4 Attaching and removing the hoist rope.............................................................184
			Possible reeving methods on the heavy load lattice extension........................................185
		5.4.5 Lifting limit switch and anemometer...............................................................186
			For operation.......................................................................................186
			For transport.......................................................................................186
			Anemometer..........................................................................................186
		5.4.6 Transportation on a separate vehicle..............................................................187
	5.5 Operation with the heavy load lattice extension.........................................................189
		5.5.1 Setting the RCL...................................................................................190
		5.5.2 Derricking the main boom..........................................................................191
		5.5.3 Telescoping with rigged heavy load lattice extension..............................................192
		5.5.4 Information about the RCL shutdown................................................................193
		5.5.5 Procedure if the permissible wind speed is exceeded...............................................193
		5.5.6 Information about the main boom operation when the heavy load lattice extension is folded/r.......194
			Folded..............................................................................................194
			Rigged..............................................................................................194
	5.6 Turning loads with the heavy load lattice extension.....................................................197
		Prerequisites...........................................................................................197
		5.6.1 Setting the RCL...................................................................................197
			Switching on the auxiliary hoist andentering the reeving...........................................197
		5.6.2 Turning a load....................................................................................199
	5.7 Driving with a rigged crane and rigged heavy load lattice extension.....................................201
6 Index.........................................................................................................205
	A...........................................................................................................207
	E...........................................................................................................207
	H...........................................................................................................207
	I...........................................................................................................208
	L...........................................................................................................208
	M...........................................................................................................209
	O...........................................................................................................209
	P...........................................................................................................209
	S...........................................................................................................210
	T...........................................................................................................210

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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