Grove Crane GMK 3055 GMK 3050-1 Lattice Extension Operating Instruction Manual 3112411 – PDF DOWNLOAD

Description

Grove Crane GMK 3055 GMK 3050-1 Lattice Extension Operating Instruction Manual 3112411 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 3055 GMK 3050-1 Lattice Extension Operating Instruction Manual 3112411 – PDF DOWNLOAD

Language : English
Pages : 228
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 3055 GMK 3050-1 Lattice Extension Operating Instruction Manual 3112411 – PDF DOWNLOAD

Important information:
About these operating instructions:

Validity of these operating instructions:

• These operating instructions only apply to lattice extensions which were delivered by Manitowoc
  Crane Group Germany GmbH.
• In addition, for the operation of the truck crane with a lattice extension de- scribed in these
  operating instructions, all details in the included Operating instructions of the GMK 3055/GMK
  3050-1 for which the lattice extension was delivered from the factory, are applicable.

Prerequisites for assembly and operation:

The lattice extensions described in these operating instructions may only be operated together with
a GROVE truck crane GMK 3055/GMK 3050-1 whose serial number is identical with the serial number
that is marked on the lattice extensions.

Safety instructions:

The operation of GMK 3055/GMK 3050-1 with one of the lattice extensions described in these
operating instructions is subject to:
– all the basic safety instructions to be found in the subsequent section Basic safety
instructions and
– all the safety instructions contained in the supplied operating instructions
of GMK 3055/GMK 3050-1.

TABLE OF CONTENTS:

Grove Crane GMK 3055 GMK 3050-1 Lattice Extension Operating Instruction Manual 3112411 – PDF DOWNLOAD

3_112_452_EN_20071218.pdf.......................................................................................  0
	Swing-away lattice in lattice construction..................................................................  3
		Validity................................................................................................  3
		Transport dimensions and weights........................................................................  3
		Slinging points.........................................................................................  3
		Electrical connections.................................................................................  4
1 Important information.........................................................................................  9
	1.1 About these operating instructions......................................................................  9
		Validity of theseoperating instructions................................................................  9
		Prerequisites forassembly and operation................................................................  9
		Safety instructions...................................................................................  9
		References to other operating instructions............................................................  9
	1.2 Basic safety instructions............................................................................... 10
		1.2.1 Warnings and symbols.............................................................................. 10
	1.3 Intended use............................................................................................ 11
	1.4 Organizational measures................................................................................. 13
	1.5 Personnel qualifications................................................................................ 15
	1.6 Safety instructions for truck crane work................................................................ 16
2 Transport dimensions and weights.............................................................................. 21
	2.1 Swing-away lattice extension............................................................................ 21
	2.2 Auxiliary single-sheave boom top........................................................................ 21
	2.3 Heavy load lattice extension............................................................................ 21
3 8.7/15 m swing-away latticeextension......................................................................... 25
	3.1 Validity................................................................................................ 25
	3.2 Additional operating and display elements............................................................... 25
		3.2.1 In the crane cab.................................................................................. 26
			At the control console right....................................................................... 26
			On the crane control display....................................................................... 27
		3.2.2 Operating and display elements on the hand-held control........................................... 29
		3.2.3 Operating and display instruments on the swing-away lattice extension............................. 30
	3.3 Identification of the swing-away lattice extension...................................................... 31
		Serial number onsection1.............................................................................. 32
		Serial number onsection2.............................................................................. 32
	3.4 Composition of the swing-away lattice extension......................................................... 33
	3.5 Centres of gravity for slinging......................................................................... 35
	3.6 Checklists for rigging work............................................................................. 37
		3.6.1 Overview of the required rigging work............................................................. 37
		3.6.2 CHECKLIST: Installing 8.7/15 m swing-away lattice extension....................................... 38
		3.6.3 CHECKLIST: Removing 8.7/15 m swing-away lattice extension......................................... 40
			For a rigged lattice extension...................................................................... 40
			For a folded lattice extension...................................................................... 42
		3.6.4 CHECKLIST: Rigging the 8.7/15 m swing-away lattice extension..................................... 45
		3.6.5 CHECKLIST: Unrigging the 8.7/15m swing-away lattice extension.................................... 51
	3.7 Description of rigging work............................................................................. 57
		3.7.1 Preparing the truck crane for rigging............................................................. 57
			Prerequisites forrigging........................................................................... 57
			Prerequisites forunrigging......................................................................... 57
			Securing lattice extension with cord................................................................ 58
		3.7.2 Checking the transport condition.................................................................. 59
			Transport condition with removed lattice extension.................................................. 64
		3.7.3 Checking the anti-twist device on the hose drum................................................... 65
		3.7.4 Establishing/disconnecting the hydraulic connection............................................... 67
			Establishing thehydraulic connection.............................................................. 67
			Breaking the hydraulic connection................................................................. 68
		3.7.5 Guides and holders for the hydraulic hoses........................................................ 69
			When unrigging...................................................................................... 69
			When rigging........................................................................................ 70
		3.7.6 Connections with folded lattice extension......................................................... 71
			Connections in the Front 1 area..................................................................... 71
			Connections in the Front 2 area..................................................................... 73
			Connections in the middle area...................................................................... 75
			Connections in the rear area........................................................................ 77
		3.7.7 Securing/releasing section 2..................................................................... 79
		3.7.8 Connecting/disconnecting the slewing connection................................................... 81
			Creating a slewing connection....................................................................... 81
			Releasing a slewing connection...................................................................... 82
		3.7.9 Connections on the left and right of the main boom head........................................... 83
			Establishing connections............................................................................ 83
			Releasing connections............................................................................. 84
			Relieving the connecting points.................................................................... 86
		3.7.10 Swivelling the lattice extension when rigging.................................................... 87
			When rigging – section1............................................................................ 87
			When unrigging – section1.......................................................................... 88
			When rigging – section2............................................................................ 89
			When unrigging – section2.......................................................................... 90
		3.7.11 Establishing/releasing connections on the lattice extension..................................... 92
			Section1 and section2 installed................................................................... 93
			Only section1 installed........................................................................... 94
		3.7.12 Electrical connections on the lattice extension.................................................. 95
			On 8.7 m swing- away lattice extension.............................................................. 95
			On the 15 m swing-away lattice extension........................................................... 97
		3.7.13 Unfolding/folding the deflection sheave.......................................................... 98
			Folding out the deflection sheave................................................................. 98
			Folding in the deflection sheave................................................................... 99
		3.7.14 Positioning/removing the hoist rope..............................................................100
			Positioning hoistrope.............................................................................100
			Removing the hoist rope............................................................................100
			Possible reeving methods on the lattice extension..................................................101
		3.7.15 Installing/removing the lifting limit switch.....................................................102
			Overriding connection on main boom..................................................................102
			On 8.7 m swing- away lattice extension..............................................................103
			On 15 m swing- away lattice extension..............................................................104
		3.7.16 Installing/removing the anemometer...............................................................105
			On 8.7 m swing- away lattice extension.............................................................105
			On 15 mswing- away lattice extension...............................................................106
		3.7.17 Installing/removing the air traffic control light................................................107
			Installing..........................................................................................107
			Removing............................................................................................108
		3.7.18 Derricking the lattice extension.................................................................109
			When rigging........................................................................................109
			During operation....................................................................................111
		3.7.19 Setting the angle – with the auxiliary crane.....................................................112
			Pin positions.......................................................................................113
		3.7.20 Setting the angle – without the auxiliary crane.................................................114
			Entering the SLI code..............................................................................114
			Setting an angle of 20 or 40......................................................................115
			Setting 0 angle....................................................................................117
			Inclining the truck crane...........................................................................119
		3.7.21 Transportation on a separate vehicle.............................................................120
	3.8 Operation with the lattice extension....................................................................121
		3.8.1 Setting the SLI...................................................................................122
			Luffable lattice extension.........................................................................122
			Inclinable lattice extension........................................................................123
		3.8.2 Raising and setting down the main boom............................................................124
			Raising.............................................................................................124
			Setting down........................................................................................124
		3.8.3 Telescoping with rigged lattice extension.........................................................125
		3.8.4 Information about the SLI shutdown................................................................126
		3.8.5 Procedure if the permissible wind speed is exceeded...............................................127
		3.8.6 Information about the main boom operation when the lattice extension is folded/rigged.............128
			Folded..............................................................................................128
			Rigged..............................................................................................128
	3.9 Turning loads with the lattice extension................................................................131
		3.9.1 Prerequisites.....................................................................................131
		3.9.2 Setting the SLI...................................................................................132
		3.9.3 Turning a load....................................................................................134
	3.10 Driving with rigged crane with a rigged latticeextension..............................................137
		3.10.1 Driving route....................................................................................138
		3.10.2 Boom positions and axle loads....................................................................139
			Notes on thetables.................................................................................139
			8.7 m swing-away lattice extension.................................................................140
			15 m swing-away lattice extension.................................................................141
		3.10.3 Driving the rigged crane.........................................................................142
			Locking the turntable and engaging the slewing gear brake...........................................142
			Retracting the outriggers..........................................................................143
			Switching over the suspension locking system........................................................143
			Switching on separate steering.....................................................................144
			Driving.............................................................................................145
			Align free on wheels truck crane horizontally.......................................................146
			Supporting the truck crane.........................................................................147
	3.11 Finding and eliminating malfunctions...................................................................149
	3.12 Maintenance work.......................................................................................151
		3.12.1 Modules in need of protection during cleaning work...............................................151
		3.12.2 Maintenance work M1, monthly.....................................................................152
			Pins................................................................................................152
		3.12.3 Maintenance work M12, every twelve months........................................................153
			Lubricate joints onsection1.......................................................................153
4 Auxiliary single-sheave boom top..............................................................................157
	4.1 Identification..........................................................................................157
	4.2 Installing/removing auxiliary single-sheave boom top....................................................159
		4.2.1 Installing the auxiliary single-sheave boom top...................................................159
		4.2.2 Removing the auxiliary single-sheave boom top.....................................................160
	4.3 Rigging the auxiliary single-sheave boom top............................................................161
		4.3.1 Rigging in transport position.....................................................................161
		4.3.2 Rigging in working position.......................................................................162
		4.3.3 Attaching and removing the hoist rope.............................................................163
		4.3.4 Setting the SLI...................................................................................163
		4.3.5 Possible reeving methods on the auxiliary single-sheave boom top..................................164
		4.3.6 Lifting limit switch and anemometer...............................................................165
			For operation.......................................................................................165
			For transport.......................................................................................165
			Anemometer..........................................................................................165
	4.4 Operation with the auxiliary single-sheave boom top.....................................................167
	4.5 Turning loads with the auxiliary single-sheave boom top.................................................169
		4.5.1 Prerequisites.....................................................................................169
		4.5.2 Setting the SLI...................................................................................170
		4.5.3 Turning a load....................................................................................172
	4.6 Driving the rigged crane with a rigged auxiliary single-sheave boom top.................................175
5 Heavy load lattice extension..................................................................................179
	5.1 Identification..........................................................................................179
	5.2 Attaching and securing the heavy load lattice extension.................................................181
		5.2.1 Slinging point....................................................................................181
		5.2.2 Folding in/out rope attachment point..............................................................182
			Folding out rope attachment point..................................................................182
			Folding in rope attachment point...................................................................182
		5.2.3 Securing the heavy load lattice extension with guide rope.........................................183
	5.3 Installing/removing the heavy load lattice extension....................................................185
		5.3.1 Installing the heavy load lattice extension.......................................................185
		5.3.2 Removing the heavy load lattice extension.........................................................187
	5.4 Rigging the heavy load lattice extension................................................................189
		5.4.1 Rigging in transport position.....................................................................189
		5.4.2 Rigging in working position.......................................................................192
		5.4.3 Setting the angle position of the heavy load lattice extension....................................195
			Installing/ removing the chain hoist................................................................195
			Prerequisites.......................................................................................196
			Setting 40 angle...................................................................................196
			Setting 0 angle....................................................................................197
		5.4.4 Attaching and removing the hoist rope.............................................................198
			Possible reeving methods on the heavy load lattice extension........................................199
		5.4.5 Lifting limit switch and anemometer...............................................................200
			For operation.......................................................................................200
			For transport.......................................................................................200
			Anemometer..........................................................................................200
		5.4.6 Transportation on a separate vehicle..............................................................201
	5.5 Operation with the heavy load lattice extension.........................................................203
		5.5.1 Setting the SLI...................................................................................204
		5.5.2 Raising and setting down the main boom............................................................205
			Raising.............................................................................................205
			Setting down........................................................................................205
		5.5.3 Telescoping with rigged heavy load lattice extension..............................................206
		5.5.4 Information about the SLI shutdown................................................................207
		5.5.5 Procedure if the permissible wind speed is exceeded...............................................207
		5.5.6 Information about the main boom operation when the heavy load lattice extension is folded/r.......208
			Folded..............................................................................................208
			Rigged..............................................................................................208
	5.6 Turning loads with the heavy load lattice extension.....................................................211
		5.6.1 Prerequisites.....................................................................................211
		5.6.2 Setting the SLI...................................................................................212
		5.6.3 Turning a load....................................................................................214
	5.7 Driving with rigged crane and rigged heavy load lattice extension.......................................217
6 Index.........................................................................................................221
	A...........................................................................................................223
	E...........................................................................................................223
	H...........................................................................................................223
	I...........................................................................................................224
	L...........................................................................................................224
	M...........................................................................................................225
	O...........................................................................................................225
	P...........................................................................................................226
	S...........................................................................................................226
	T...........................................................................................................226

IMAGES PREVIEW OF THE MANUAL:

Contact us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V