Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Grove Crane GMK 4100 Operating Manual Part 1 Driving 3112390 – PDF DOWNLOAD
$33.95
Grove Crane GMK 4100 Operating Manual Part 1 Driving 3112390 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Grove Crane GMK 4100 Operating Manual Part 1 Driving 3112390 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane GMK 4100 Operating Manual Part 1 Driving 3112390 – PDF DOWNLOAD
Language : English
Pages : 824
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane GMK 4100 Operating Manual Part 1 Driving 3112390 – PDF DOWNLOAD
Documentation supplied:
The precise number of documents supplied depends on the scope of equipment
of the truck crane. The following documents are included in delivery:
– Operating instructions
Contain information on driving and crane operation.
– Lattice extension operating instructions
Are only supplied when the truck crane is equipped with a lattice extension
or other parts for extending the main boom (e.g. auxiliary singlesheave
boom top and heavy load lattice extension).
– Operating instructions for additional equipment
These are only supplied when the truck crane is supplied with additional
equipment which is not described in the operating instructions for driving
and crane operation.
– Documents from other manufacturers
Original documentation for parts which are not manufactured by Manitowoc
Crane Group Germany GmbH in Germany, such as the engine and
central lubrication system, as well as the tachograph, auxiliary heaters,
radio and, when appropriate, other additional equipment.
– Maintenance manual
Contains information on maintenance work alone, and contains no
instructions for repair work.
– Safety manual
Provides information on the safe operation of the truck crane.
– Circuit diagrams
Circuit diagrams for the electrical system, hydraulic system and pneumatic
system are supplied.
– Lifting capacity table
Information on the lifting capacity when the truck crane is in different rigging
modes.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane GMK 4100 Operating Manual Part 1 Driving 3112390 – PDF DOWNLOAD
1 Overview...................................................................................... 7 1.1 Identification.......................................................................... 7 1.2 EC Declaration of Conformity............................................................ 11 1.3 Documentation supplied.................................................................. 12 1.4 Information about the operating instructions............................................ 13 1.4.1 What do the symbols used mean?.................................................... 13 1.4.2 How are the operating instructions structured?.................................... 15 Division............................................................................ 15 Structure of the chapters........................................................... 15 Structure of the pages.............................................................. 16 1.4.3 How do I find the information I need?............................................. 17 Cross-references example............................................................ 18 1.4.4 What information is available for operations planning?............................ 20 1.5 Conversion table for US measurements.................................................... 21 2 Basic safety instructions..................................................................... 25 2.1 Intended use............................................................................ 25 2.1.1 Improper use...................................................................... 26 2.2 Organisational measures................................................................. 27 2.3 Qualifications of the personnel......................................................... 29 2.4 Safety instructions for driving the truck crane......................................... 30 2.5 Safety instructions for crane operation................................................. 31 3 Operating elements for driving................................................................ 35 3.1 Overview of the operating elements...................................................... 35 3.1.1 On the outside of the truck crane................................................. 36 3.1.2 Driver's cab...................................................................... 38 Overview............................................................................ 38 Behind the cover.................................................................... 40 3.1.3 Instrument panel.................................................................. 41 Left / right........................................................................ 41 Middle.............................................................................. 42 3.1.4 Display, driver's cab............................................................. 44 3.1.5 Steering column / steering wheel.................................................. 45 3.1.6 Transmission operating elements................................................... 46 3.1.7 Tachograph........................................................................ 47 3.1.8 ECOS control unit................................................................. 48 3.1.9 ECOS display – main menu.......................................................... 50 3.1.10 ECOS display – submenus.......................................................... 52 Level adjustment system submenu..................................................... 52 Settings submenu.................................................................... 54 Operating hours submenu............................................................. 55 Warning submenu..................................................................... 55 Transmission emergency program submenu.............................................. 56 Error submenu....................................................................... 57 3.1.11 Heating / Air-conditioning system................................................ 58 Standard heating system............................................................. 58 Auxiliary heater.................................................................... 59 3.1.12 Sockets for hand-held control.................................................... 60 3.1.13 Outrigger control units.......................................................... 61 3.2 Short description of the operating elements............................................. 63 3.2.1 Definition of positional references............................................... 63 Basic rules......................................................................... 63 Switches and buttons................................................................ 64 3.2.2 General information on the operating elements..................................... 64 3.2.3 General rules for buttons and symbols on the display.............................. 65 3.2.4 Engine............................................................................ 66 Steering column..................................................................... 66 Multipurpose switch................................................................. 66 Instrument panel.................................................................... 67 main menu........................................................................... 68 3.2.5 Electrical system................................................................. 69 3.2.6 ECOS crane control................................................................ 69 Control unit........................................................................ 69 3.2.7 Transmission...................................................................... 72 Transmission display................................................................ 72 ECOS display........................................................................ 72 Operating elements.................................................................. 73 Instrument panel.................................................................... 74 3.2.8 Transfer case..................................................................... 75 Main menu........................................................................... 75 3.2.9 Final drive....................................................................... 76 3.2.10 Brakes........................................................................... 77 Service brake....................................................................... 77 Parking brake....................................................................... 78 Additional brakes................................................................... 79 3.2.11 Steering / separate steering..................................................... 80 ECOS display........................................................................ 80 Driver's door....................................................................... 80 3.2.12 Suspension....................................................................... 81 3.2.13 Lighting / windscreen wipers / horn.............................................. 82 Steering column..................................................................... 82 Instrument panel.................................................................... 82 Roof................................................................................ 84 3.2.14 Level adjustment system.......................................................... 84 3.2.15 Tachograph / speedometer......................................................... 86 Tachograph.......................................................................... 86 Speedometer......................................................................... 86 3.2.16 Diagnostics...................................................................... 87 Displays / submenu.................................................................. 87 3.2.17 On-board computer................................................................ 88 3.2.18 Push-up roof..................................................................... 90 3.2.19 Windows, doors, keys............................................................. 90 Window winder....................................................................... 90 Doors............................................................................... 91 Keys................................................................................ 91 3.2.20 Front flap....................................................................... 92 3.2.21 Storage compartment.............................................................. 92 4 Starting / turning off the engine for driving................................................. 95 4.1 Starting the engine from the driver's cab............................................... 95 4.1.1 CHECKLIST: Starting the engine.................................................... 95 4.1.2 CHECKLIST: if the temperature is low.............................................. 98 4.1.3 Ladders and access ladders........................................................ 99 Access ladders...................................................................... 99 Ladders............................................................................. 99 4.1.4 Refuelling........................................................................101 4.1.5 Checks before starting the engine.................................................102 On the hydraulic tank...............................................................102 Battery master switch...............................................................102 Checking the hand-held control......................................................103 4.1.6 Switching on the ignition.........................................................103 4.1.7 Lamp test / equalisation of the switching states..................................104 Lamp test...........................................................................104 Equalisation of the switching states................................................105 4.1.8 Display – setting the brightness..................................................106 4.1.9 To start the engine...............................................................107 Without flame start system..........................................................108 With flame start system.............................................................109 4.1.10 Checks after starting the engine.................................................110 4.1.11 Control elements.................................................................111 Instrument panel....................................................................111 ECOS display........................................................................112 Display, driver's cab...............................................................112 4.1.12 Setting the idling speed.........................................................113 4.2 Turning off the engine..................................................................115 4.2.1 On the ignition lock / with hand-held control.....................................115 After turning off...................................................................115 4.2.2 With emergency stop switches......................................................116 Resetting the emergency stop switch.................................................116 4.3 Air intake inhibitor....................................................................117 Releasing the air intake inhibitor......................................................117 5 Driving.......................................................................................121 5.1 Before driving..........................................................................121 5.1.1 CHECKLIST: inspections before on-road driving.....................................121 5.1.2 Checking the condition of the truck crane.........................................126 Windscreen washing system...........................................................126 Electrical system...................................................................126 Adjusting the mirrors...............................................................127 Warning plates for vehicle width....................................................128 Displaying the vehicle height.......................................................128 Supply pressure.....................................................................129 Parking brake.......................................................................130 5.1.3 Adjusting the seats and steering column...........................................131 Driver's seat.......................................................................131 Passenger's seat....................................................................132 Adjusting the steering column.......................................................133 5.1.4 Switching the suspension on / off.................................................134 Opening the submenu.................................................................134 Switching on the suspension.........................................................135 To switch off the suspension........................................................135 5.1.5 Adjusting the tachograph..........................................................136 Prerequisites.......................................................................136 In the event of malfunctions........................................................136 Adjusting the tachograph............................................................137 Additional displays.................................................................140 5.1.6 Displaying the operating hours....................................................141 5.1.7 Settings / displays with the on-board computer....................................142 Operation...........................................................................142 Overview............................................................................143 Inspection information..............................................................143 Error information...................................................................144 Alarm clock.........................................................................144 Language............................................................................145 Settings............................................................................145 Diagnostics.........................................................................146 5.2 Operating the transmission..............................................................149 5.2.1 Switching on......................................................................149 5.2.2 Switching the transmission to neutral position....................................150 5.2.3 Changing the operating mode.......................................................150 Change-over to automatic mode.......................................................150 Change-over to manual mode..........................................................150 5.2.4 Display of the selected gears.....................................................151 5.2.5 Selecting the direction of travel and starting gear...............................151 Selecting the driving direction.....................................................151 Selecting the starting gear.........................................................152 5.2.6 Starting..........................................................................153 5.2.7 Driving and changing gears........................................................154 In automatic operating mode.........................................................154 In manual operating mode............................................................155 5.2.8 Changing the driving direction....................................................156 Quick change of gear................................................................156 5.2.9 Stopping..........................................................................157 Stopping for a long period of time..................................................157 5.2.10 On the roller type dynamometer...................................................157 5.3 Driving and turning off the truck crane.................................................159 5.3.1 Inspections while driving.........................................................159 Immediately after you start to move.................................................159 While driving.......................................................................160 5.3.2 Tempomat..........................................................................161 Switching on........................................................................161 Switching off.......................................................................162 5.3.3 Temposet..........................................................................163 Switching on........................................................................163 Switching off.......................................................................163 5.3.4 Driving downhill..................................................................164 Starting............................................................................164 Inspections when driving downhill...................................................164 Downshifting........................................................................165 Additional brakes...................................................................166 5.3.5 Driving uphill....................................................................167 Starting............................................................................167 Driving.............................................................................167 5.3.6 Warning submenu...................................................................168 Meaning of the symbols..............................................................168 Exiting the submenu.................................................................169 5.3.7 Error submenu.....................................................................170 5.3.8 Messages on the on-board computer display.........................................170 Warnings............................................................................171 Warning messages....................................................................172 Error messages......................................................................173 Information.........................................................................175 5.3.9 Turning off the truck crane.......................................................178 Secure against rolling away.........................................................178 When stationary for more than 8hours...............................................179 5.4 Off-road driving........................................................................181 Adjustments to the transmission.........................................................181 Connections.............................................................................181 Changing the vehicle level..............................................................181 Rocking the vehicle free and towing.....................................................181 5.4.1 Transfer case – off-road gear on / off............................................182 Neutral position....................................................................182 5.4.2 Longitudinal and transverse differential locks....................................183 5.4.3 Operation of the level adjustment system..........................................185 Opening the submenu.................................................................185 Setting the on-road level...........................................................186 Pre-selecting suspension struts.....................................................186 Changing the vehicle level..........................................................187 Viewing the current inclination.....................................................187 Exiting the submenu.................................................................188 5.4.4 Freeing the truck crane stuck in terrain..........................................189 Rocking the truck crane free........................................................189 Towing free forwards................................................................190 Towing free in reverse gear.........................................................190 5.4.5 Separate steering.................................................................191 Switching to separate steering......................................................191 Steering............................................................................192 Switching to normal steering mode...................................................193 5.5 Heating and air-conditioning system.....................................................195 5.5.1 Standard heating system...........................................................195 Switching on........................................................................195 Heating.............................................................................195 Air distribution....................................................................196 Examples............................................................................197 Switching off.......................................................................197 5.5.2 Air-conditioning system...........................................................198 Warnings............................................................................198 Switching on / off..................................................................198 Cooling.............................................................................199 Drying..............................................................................199 5.5.3 Auxiliary heater..................................................................200 Switching on........................................................................200 Temperature.........................................................................201 Setting the day and time............................................................201 Storing the heating start...........................................................202 Setting the heating period..........................................................203 Switching the heating start on and off..............................................203 Switching off.......................................................................204 Setting the remaining time..........................................................204 5.6 Towing a trailer........................................................................205 Effects on the axle loads...............................................................205 Coupling the trailer....................................................................206 Connecting the supply lines.............................................................207 Removing the supply lines...............................................................208 Uncoupling the trailer..................................................................208 Checking the braking force..............................................................210 6 Driving modes.................................................................................213 6.1 Driving modes...........................................................................213 Information on the axle loads...........................................................213 6.1.1 Information on how to use the tables..............................................214 6.1.2 Table for a maximum axle load of 12 t.............................................215 For 14.00 R25 tyres.................................................................215 For 16.00 R25 tyres.................................................................216 For 20.5 R25 tyres..................................................................217 6.1.3 Maximum permitted speeds with an axle load of over 12 t...........................218 6.2 Rigging work for driving with a trailer.................................................219 6.2.1 Switching on the slewing gear freewheel...........................................220 6.2.2 Switching on boom floating position...............................................221 6.2.3 Switching on boom pre-tensioning..................................................222 6.2.4 Switching the superstructure driving lights on / off..............................224 Switching off.......................................................................224 Switching on........................................................................224 7 Malfunctions in driving mode..................................................................227 7.1 Emergency stop switch...................................................................227 7.2 What to do when a malfunction occurs in road traffic....................................229 7.3 Towing the truck crane..................................................................231 7.3.1 Towing in the event of engine or transmission damage..............................232 Compressed-air supply...............................................................232 Electric power supply...............................................................232 On the transmission.................................................................233 Axle drives.........................................................................234 Transfer case.......................................................................234 Parking brake.......................................................................234 Towing the truck crane out of the danger area.......................................235 7.3.2 Starting to tow...................................................................236 7.4 Wheels and tyres........................................................................237 7.4.1 Wheel change......................................................................237 Removing a damaged wheel............................................................238 On the spare wheel holder...........................................................238 Mounting a wheel....................................................................239 7.4.2 Filling the tyres yourself........................................................241 Connecting the filling hose.........................................................241 Filling the tyres...................................................................242 Removing the filling hose...........................................................242 7.5 Fuses...................................................................................243 Notes on changing fuses.................................................................243 7.5.1 Fuses in the driver's cab.........................................................244 F1 to F 41..........................................................................244 A1 to A3............................................................................246 7.5.2 Fuses in the battery box..........................................................248 7.6 Finding and eliminating malfunctions....................................................249 7.6.1 Malfunctions on the engine........................................................249 7.6.2 Malfunctions on the transmission..................................................251 7.6.3 Service brake malfunctions........................................................252 7.6.4 Steering malfunctions.............................................................253 7.6.5 Transfer case malfunctions........................................................253 7.6.6 Malfunctions in the differential locks............................................254 7.6.7 Malfunctions in the hydraulic system / hydraulic oil cooler.......................254 7.6.8 Malfunctions on the suspension....................................................255 7.6.9 Malfunctions on the level adjustment system.......................................255 7.6.10 Malfunctions on the ECOS carrier.................................................256 ECOS program version................................................................256 General malfunctions................................................................256 Error messages......................................................................257 Exiting the submenu.................................................................258 On the control units................................................................259 7.7 Procedure in the event of malfunctions..................................................261 7.7.1 Switching on emergency operation in coolant circuit...............................261 7.7.2 Procedure in the event of malfunctions to the transmission and engine.............262 Engine..............................................................................262 Transmission........................................................................263 Transmission emergency program submenu..............................................264 Switching gears mechanically in emergency mode......................................267 ID number of the transmission.......................................................271 8 Technical information on the carrier..........................................................275 8.1 Technical data..........................................................................275 8.1.1 Dimensions and weights of the truck crane, axle loads.............................276 Dimensions..........................................................................277 Weight and axle loads...............................................................277 8.1.2 Dimensions and weights of removable parts.........................................278 Spare wheel.........................................................................278 Outriggers..........................................................................278 8.1.3 Carrier...........................................................................279 Engine..............................................................................279 Transmission........................................................................279 Transfer case.......................................................................279 Axle lines..........................................................................279 Steering............................................................................279 Tyres...............................................................................279 Electrical system...................................................................280 Tools...............................................................................280 Towing couplings....................................................................280 Outriggers..........................................................................280 Driving speeds......................................................................281 Climbing ability....................................................................281 Turning circle radiuses.............................................................281 9 Index.........................................................................................285 A...........................................................................................287 B...........................................................................................287 C...........................................................................................288 D...........................................................................................289 E...........................................................................................291 F...........................................................................................293 H...........................................................................................293 I...........................................................................................294 K...........................................................................................294 L...........................................................................................295 M...........................................................................................295 O...........................................................................................296 P...........................................................................................297 R...........................................................................................297 S...........................................................................................298 T...........................................................................................299 V...........................................................................................301 W...........................................................................................301 10 Operating elements for crane operation.......................................................311 10.1 Overview of the operating elements.....................................................311 10.1.1 On the outside of the truck crane................................................312 10.1.2 Crane cab........................................................................314 10.1.3 Front panel......................................................................316 10.1.4 Side panel.......................................................................317 Bottom..............................................................................317 Top.................................................................................318 Standard heating system.............................................................321 Auxiliary water heater..............................................................322 Auxiliary air heater................................................................323 10.1.5 Control panels...................................................................324 Left................................................................................324 Right...............................................................................325 10.1.6 Control lever assignment.........................................................326 Version 1...........................................................................326 Version 2...........................................................................327 10.1.7 ECOS control unit................................................................328 10.1.8 ECOS display – main menu.........................................................330 10.1.9 ECOS display – submenus..........................................................332 Counterweight submenu...............................................................332 Slewing gear / Houselock submenu....................................................333 Outriggers submenu..................................................................334 Telescoping submenu.................................................................336 Power unit speeds submenu...........................................................338 Monitoring submenu..................................................................339 Settings submenu....................................................................340 Operating hours submenu.............................................................342 Warning submenu.....................................................................343 Error submenu.......................................................................345 Working range limitation submenu....................................................346 Driving submenu.....................................................................348 10.1.10 SLI control unit................................................................350 10.1.11 Hand-held control...............................................................354 Outriggers control panel............................................................355 10.1.12 Outrigger control units.........................................................356 Outriggers..........................................................................357 Outrigger pressure display..........................................................357 Inclination display.................................................................357 10.2 Short description of the operating elements............................................359 10.2.1 Definition of positional references..............................................359 Basic rule..........................................................................359 Switch..............................................................................360 10.2.2 General rules for buttons and symbols on the display.............................360 10.2.3 Engine for crane operation.......................................................361 Side panel..........................................................................361 ECOS display........................................................................361 10.2.4 Engine for driving...............................................................362 Side panel..........................................................................362 main menu...........................................................................362 Outriggers submenu..................................................................363 10.2.5 Seat contact switch and dead man's switch........................................364 10.2.6 ECOS crane control...............................................................365 Control unit........................................................................365 10.2.7 Outriggers.......................................................................368 Hand-held control...................................................................368 In the outriggers submenu...........................................................369 In the settings submenu.............................................................370 On the outrigger control units......................................................371 10.2.8 Inclination displays.............................................................373 10.2.9 Outrigger pressure displays......................................................374 Outriggers submenu..................................................................374 Outrigger control units.............................................................374 10.2.10 Anemometer display..............................................................374 10.2.11 Counterweight submenu...........................................................375 Counterweight submenu...............................................................375 10.2.12 Main hoist......................................................................378 10.2.13 Auxiliary hoist.................................................................380 10.2.14 Slewing gear....................................................................381 Submenu.............................................................................381 10.2.15 Derricking gear.................................................................383 10.2.16 Telescoping mechanism...........................................................384 Control panels......................................................................384 Submenu.............................................................................385 In the settings submenu.............................................................389 10.2.17 Hydraulic system................................................................391 10.2.18 Houselock.......................................................................392 10.2.19 Safe load indicator (SLI).......................................................393 Input elements with displays........................................................393 Display elements....................................................................395 On the front panel..................................................................398 10.2.20 Electrical system...............................................................399 10.2.21 Lighting, windscreen wiper / washing system.....................................399 Lighting............................................................................399 Windscreen wiper/ washing system...................................................401 10.2.22 Hand-held control...............................................................402 Sockets for hand- held control......................................................402 Engine control panel................................................................403 Horn................................................................................403 Outriggers control panel............................................................404 10.2.23 Diagnostics.....................................................................406 10.2.24 Windows, doors, keys............................................................407 Windows.............................................................................407 Crane cab door......................................................................407 Keys................................................................................408 10.3 Short description of the operating elements – driving from the crane cab...............409 10.3.1 Driving submenu..................................................................409 10.3.2 Engine for driving...............................................................410 10.3.3 Transmission.....................................................................411 10.3.4 Final drive......................................................................412 10.3.5 Brakes...........................................................................413 Side panel..........................................................................413 ECOS display........................................................................413 10.3.6 Steering.........................................................................414 Normal steering.....................................................................415 Separate steering...................................................................415 11 Starting / turning off the engine – for crane operation......................................419 11.1 Starting the engine – from the crane cab...............................................419 11.1.1 CHECKLIST: Starting the engine...................................................419 11.1.2 CHECKLIST: If the temperature is low.............................................422 11.1.3 Refuelling.......................................................................423 For standard equipment..............................................................423 With additional equipment...........................................................424 11.1.4 Inspections before starting the engine...........................................425 On the hydraulic tank...............................................................425 Battery master switch...............................................................425 Checking the hand-held control......................................................426 11.1.5 Switch on the ignition...........................................................426 11.1.6 Lamp test / equalisation of the switching states.................................427 Lamp test...........................................................................427 Equalisation of the switching states................................................428 11.1.7 Set brightness of display........................................................429 11.1.8 To start the engine..............................................................430 Without flame start system..........................................................430 With flame start system.............................................................431 11.1.9 Inspections after starting the engine............................................432 11.1.10 Monitoring submenu..............................................................433 11.1.11 Setting the idling speed........................................................434 11.2 Starting the engine – with the hand-held control.......................................435 Prerequisites...........................................................................435 To start the engine.....................................................................435 11.3 Turning off the engine.................................................................437 11.3.1 During normal operation, with the ignition lock / with the hand- held control....437 After parking.......................................................................437 11.3.2 In emergencies, with the emergency-stop switches.................................438 Resetting the emergency stop switch.................................................438 11.4 Air intake inhibitor...................................................................439 Releasing the air intake inhibitor......................................................439 12 Crane operation..............................................................................443 12.1 Before crane operation.................................................................443 12.1.1 CHECKLIST: Inspections prior to crane operation..................................443 12.1.2 Checking the condition of the truck crane........................................447 Tank for windscreen washing system..................................................447 Auxiliary heater – tank.............................................................447 Visual inspection...................................................................448 Checking the position of the hoist ropes............................................448 Checking the electrical system......................................................449 12.1.3 Adjusting the crane cab seat and front panel.....................................449 Crane cab seat......................................................................449 Front panel.........................................................................450 12.1.4 Checking the safety devices......................................................451 Safe load indicator.................................................................451 Lifting limit switch................................................................451 Emergency stop switch...............................................................452 Seat contact switch.................................................................453 12.1.5 Earthing the load................................................................454 12.1.6 Preheating the hydraulic oil.....................................................455 12.1.7 Switching the houselock on / off.................................................456 Switching on the houselock..........................................................456 Switching off the houselock.........................................................458 12.2 Operation of the safe load indicator...................................................459 12.2.1 Switching on the SLI.............................................................460 Switching on........................................................................460 Lamp test on the SLI................................................................462 Brightness of the displays..........................................................462 12.2.2 Entering the rigging mode........................................................463 Entering the SLI code...............................................................464 Entering the reeving................................................................467 Entering individual components......................................................468 12.2.3 Inspections prior to crane operation.............................................471 12.2.4 Displays during crane operation..................................................473 Continuous displays.................................................................473 Optional displays...................................................................475 12.2.5 SLI early warning................................................................477 12.2.6 SLI shutdown.....................................................................478 Shutdown due to overload............................................................478 12.2.7 Error message....................................................................479 12.2.8 SLI override.....................................................................480 12.2.9 Displaying and entering the time and date........................................481 Display.............................................................................481 Input...............................................................................482 12.3 Crane operation with main boom.........................................................483 12.3.1 Checks during crane operation....................................................483 Horizontal alignment................................................................483 Safe distances......................................................................483 Checking the wind speed.............................................................484 12.3.2 Permissible slewing ranges and working positions.................................485 360 slewing range..................................................................485 0 to the rear working position.....................................................485 180 to the front rigging position..................................................486 Free-on-wheels working position.....................................................486 12.3.3 Main hoist.......................................................................487 Switching on the main hoist.........................................................488 Lifting and lowering...............................................................488 Switching off the main hoist........................................................489 12.3.4 Auxiliary hoist..................................................................490 Switching on the auxiliary hoist....................................................490 Lifting and lowering...............................................................491 Switching off the auxiliary hoist...................................................492 12.3.5 Lifting limit switch and lowering limit switch...................................493 Lifting limit switch................................................................493 Lowering limit switch...............................................................495 12.3.6 Derricking gear..................................................................496 Switching on the derricking gear....................................................496 Raising and lowering the boom.......................................................497 Switching off the derricking gear...................................................498 Lowering the main boom to a horizontal position.....................................498 12.3.7 Telescoping mechanism............................................................499 Overview............................................................................500 Telescoping process................................................................500 Assignment for display..............................................................502 Fixed length, intermediate length, telescoping length...............................504 Telescoping.........................................................................505 Telescoping sequence................................................................505 Inspections prior to starting operations............................................506 Switching on the telescoping mechanism..............................................507 Function of the control lever.......................................................507 Switching off the telescoping mechanism.............................................509 Manual telescoping.................................................................510 Checking the initial position.......................................................510 Unlocking the telescoping cylinder................................................513 Extending / retracting the telescoping cylinder.....................................515 Locking the telescoping cylinder....................................................516 Unlocking the telescopic section...................................................517 Telescoping the telescopic section..................................................519 Locking the telescopic section......................................................520 Locking the telescopic section for on-road driving..................................521 Telescopic extension with teleautomation............................................522 Telescoping the main boom in horizontal position....................................527 12.3.8 High speed.......................................................................528 Switch on function..................................................................528 Derricking gear / Telescoping mechanism.............................................528 Hoists..............................................................................529 12.3.9 Slewing gear.....................................................................530 Switching on the slewing gear.......................................................530 Slewing.............................................................................530 Slewing to 0 or 180 ...............................................................532 Braking the slewing movement........................................................533 Slewing gear freewheel..............................................................533 Switching off the slewing gear......................................................534 12.3.10 Possible movement combinations..................................................534 12.3.11 Hydraulic oil cooling...........................................................535 12.4 Settings and displays for crane operation..............................................537 12.4.1 Inclining the crane cab..........................................................537 12.4.2 Setting the idling speed.........................................................537 12.4.3 Adjusting the stroke interval of the windscreen wiper............................538 12.4.4 Limiting the power unit speeds...................................................538 12.4.5 Setting the characteristic curve for the control levers..........................540 12.4.6 Critical load control............................................................541 Function............................................................................541 Switching on and off................................................................541 12.4.7 Operation of the directional spotlights..........................................542 12.4.8 Displaying the operating hours...................................................543 12.4.9 Warning submenu..................................................................544 Meaning of the symbols..............................................................544 Exiting the submenu.................................................................547 12.4.10 Error submenu...................................................................547 12.5 Working range limiter..................................................................549 12.5.1 Opening the Working range limiter submenu........................................550 12.5.2 Viewing current settings.........................................................550 12.5.3 Entering limit values............................................................552 Overall height / Working radius.....................................................552 Slewing angle.......................................................................553 Entering objects....................................................................555 12.5.4 Entering limit values / objects manually.........................................558 Limit values........................................................................558 Objects.............................................................................559 12.5.5 Switching monitoring functions on / off..........................................560 12.5.6 Shutdown by working range limiter................................................561 12.6 Work break.............................................................................563 12.6.1 Short work breaks................................................................563 12.6.2 Work breaks of more than 8 hours.................................................564 To secure the truck crane...........................................................564 12.7 Heating and air-conditioning system....................................................565 12.7.1 Standard heating system..........................................................565 Switching on........................................................................565 Heating.............................................................................565 Air distribution....................................................................566 Switching off.......................................................................567 12.7.2 Air-conditioning system..........................................................567 Warnings............................................................................567 Switching on / off..................................................................568 Cooling.............................................................................568 Drying the air......................................................................569 12.7.3 Auxiliary water heater...........................................................569 Preheating the engine...............................................................570 Preheating the crane cab............................................................570 Switching on........................................................................571 Setting the day and time............................................................572 Storing the heating start...........................................................573 Setting the heating period..........................................................574 Switching heating start on / off....................................................574 Switching off.......................................................................575 Setting the remaining time..........................................................575 12.7.4 Auxiliary air heater.............................................................576 Switching on........................................................................576 Temperature.........................................................................577 Switching off.......................................................................577 Additional functions................................................................577 13 Rigging work.................................................................................581 13.1 Rigging work checklists for crane operation with the main boom.........................581 13.1.1 CHECKLIST: Rigging...............................................................581 13.1.2 CHECKLIST: Unrigging.............................................................585 13.2 Choosing a suitable site...............................................................589 13.2.1 Determining the required ground bearing area.....................................589 13.2.2 Safe distance from slopes and pits...............................................592 13.2.3 Earthing the truck crane.........................................................593 13.2.4 Safe distance from electrical lines..............................................594 13.3 Rigging work after driving with a trailer..............................................597 13.3.1 Switching off the boom floating position.........................................597 13.3.2 Switching off the slewing gear freewheel.........................................598 Before slewing......................................................................598 13.3.3 Switching off boom pre-tensioning................................................599 13.4 Connecting / disconnecting the hand-held control.......................................600 13.5 Starting the engine for driving for rigging work.......................................601 13.5.1 Starting / turning off the engine with the hand-held control.....................601 Prerequisites.......................................................................601 To start the engine.................................................................602 Turning off the engine..............................................................602 13.5.2 Starting / turning off the engine from the crane cab.............................603 Prerequisites.......................................................................603 To start the engine.................................................................603 After starting the engine...........................................................604 Turning off the engine..............................................................604 13.6 Outriggers.............................................................................605 13.6.1 CHECKLIST: Extending the outriggers..............................................605 13.6.2 CHECKLIST: Retracting the outriggers.............................................607 13.6.3 Permissible outrigger spans......................................................608 13.6.4 Preparing the truck crane........................................................609 In the driver's cab.................................................................609 Control units (outrigger)...........................................................609 13.6.5 Setting the spans................................................................610 For on-road driving.................................................................611 13.6.6 Extending / retracting outriggers................................................612 From the control units..............................................................613 With the hand- held control.........................................................614 From the crane cab..................................................................616 13.6.7 Moving the outrigger pads into working / driving position........................618 13.6.8 Enlarging the ground bearing area................................................619 13.6.9 Extending / retracting supporting cylinders......................................621 From the control units..............................................................622 With the hand- held control.........................................................623 From the crane cab..................................................................624 13.6.10 Levelling the truck crane on outriggers.........................................626 Inclination displays................................................................626 Prerequisites.......................................................................627 Manual alignment....................................................................628 Automatic alignment.................................................................629 13.6.11 Levelling the free-standing truck crane.........................................631 13.6.12 Outrigger pressure display......................................................633 13.7 Rigging / unrigging the counterweight..................................................635 13.7.1 Counterweight parts..............................................................635 Version A...........................................................................635 Version B...........................................................................636 Version C...........................................................................636 13.7.2 Identification...................................................................637 13.7.3 Slinging points..................................................................638 13.7.4 CHECKLIST: Rigging counterweight.................................................639 13.7.5 CHECKLIST: Unrigging counterweight...............................................640 13.7.6 Assembling counterweight versions................................................641 On the turntable....................................................................641 With the base plate.................................................................642 With version A......................................................................644 With version B......................................................................646 With version C......................................................................648 13.7.7 counterweight hoist unit.........................................................652 Counterweight submenu...............................................................652 Extending / retracting the lifting cylinders........................................653 Automatic mode, rigging.............................................................654 Automatic mode, unrigging...........................................................655 Cancel automatic mode...............................................................656 13.7.8 Removing / installing the counterweight on the turntable.........................657 Mounting............................................................................658 Removing............................................................................659 13.7.9 Setting down counterweight for driving the truck crane...........................660 13.7.10 Slewing with rigged counterweight...............................................662 13.8 Rigging work on the main boom..........................................................663 13.8.1 Hook block on the bumper.........................................................663 Picking up the hook block...........................................................663 Attaching the hook block............................................................664 13.8.2 Hook block on a separate vehicle.................................................665 Hook block (picking up).............................................................666 Hook block (setting down)...........................................................666 13.8.3 Reeving and unreeving the hoist rope.............................................668 Fastening the rope end clamp........................................................668 Reeving the hoist rope..............................................................670 Hoist rope (unreeving)..............................................................673 13.8.4 Possible reeving methods on the main boom........................................674 With 7 head sheaves.................................................................674 With 8 head sheaves.................................................................677 13.8.5 Installing / removing the lifting limit switch...................................680 Installing the lifting limit switch.................................................680 Removing the lifting limit switch...................................................683 13.8.6 Locking / Unlocking the lifting limit switch.....................................684 Locking.............................................................................684 Unlocking...........................................................................685 13.8.7 Anemometer and air traffic control light.........................................686 Mounting............................................................................686 Removing............................................................................687 13.9 Other rigging work.....................................................................689 13.9.1 Rigging in free on wheels working position.......................................689 13.9.2 Railings on the turntable........................................................691 13.9.3 Mirror for crane operation.......................................................692 14 Driving the rigged truck crane...............................................................695 14.1 Safety instructions....................................................................695 14.2 Route..................................................................................697 14.3 Before driving the rigged truck crane..................................................697 14.3.1 Checking the tyre pressure and the wind speed....................................697 14.4 Permissible rigging modes and axle loads...............................................699 14.4.1 Axle loads.......................................................................699 14.4.2 To drive without a load..........................................................699 14.4.3 To drive with a load.............................................................700 14.5 Driving from the driver's cab..........................................................701 14.5.1 Preparing to drive...............................................................701 Transmission........................................................................701 Switching on separate steering......................................................701 Connections.........................................................................701 14.5.2 While driving....................................................................702 14.6 Driving from the crane cab.............................................................703 14.6.1 Preparing to drive...............................................................703 14.6.2 Opening / closing the Driving mode submenu.......................................704 Automatically.......................................................................704 Manually............................................................................706 Closing.............................................................................706 14.6.3 Starting / turning off the engine for driving....................................707 To start the engine.................................................................707 Turning off the engine..............................................................708 14.6.4 Steering.........................................................................708 Switching on........................................................................708 Adapt steering direction............................................................708 Displays when steering..............................................................709 Normal steering.....................................................................709 Separate steering...................................................................710 14.6.5 Operating the transmission.......................................................711 Driving direction...................................................................712 Selecting the transmission mode.....................................................712 14.6.6 Starting.........................................................................713 14.6.7 While driving....................................................................713 14.6.8 Warning messages.................................................................714 14.6.9 Possible connections.............................................................715 Longitudinal / transverse differential locks........................................716 14.6.10 After driving...................................................................717 14.7 Driving in combined operation..........................................................719 14.7.1 Switching combined operation on/off..............................................719 Prerequisites.......................................................................719 Switching on........................................................................720 Switching off.......................................................................720 14.7.2 Starting/turning off the engine..................................................721 14.7.3 Preparing to drive...............................................................722 Transmission........................................................................722 Switching on separate steering......................................................722 Connections.........................................................................722 14.7.4 While driving....................................................................723 Without load........................................................................723 With load...........................................................................724 15 Malfunctions during crane operation..........................................................727 15.1 Emergency stop switch..................................................................727 15.2 What to do when a malfunction occurs during crane operation............................729 Load can be lowered....................................................................729 Load cannot be lowered..................................................................729 15.3 Fuses..................................................................................731 Notes on changing fuses.................................................................731 15.3.1 Fuses on the turntable...........................................................732 Fuse groups F1/F2...................................................................732 Fuses on the circuit board..........................................................733 15.3.2 Fuses in the crane cab...........................................................734 15.3.3 Fuses in the battery box.........................................................736 15.3.4 SLI fuses........................................................................737 15.4 Finding and eliminating malfunctions...................................................739 15.4.1 Malfunctions on the engine.......................................................739 15.4.2 Malfunctions on the main hoist / auxiliary hoist.................................741 15.4.3 Malfunctions on the derricking gear..............................................742 15.4.4 Malfunctions in the telescoping mechanism........................................743 Telescoping mechanism error messages................................................744 15.4.5 Malfunctions on the slewing gear.................................................746 15.4.6 Malfunctions on the counterweight hoist unit.....................................747 15.4.7 Malfunctions in the hydraulic system / hydraulic oil cooler......................748 15.4.8 Malfunctions when inclining the crane cab........................................748 15.4.9 Malfunctions when operating with the hand-held control...........................748 15.4.10 Malfunctions when driving from the crane cab....................................749 15.4.11 Malfunctions on the outriggers..................................................750 15.4.12 Troubleshooting on the SLI......................................................751 General malfunctions................................................................751 Error messages......................................................................752 Table of error codes................................................................754 Switching off the sensor / tachogenerator..........................................757 15.4.13 Malfunctions ECOS – superstructure..............................................758 ECOS program version................................................................758 General malfunctions................................................................758 Error messages......................................................................759 Exiting the submenu.................................................................760 15.5 Emergency operations and programs......................................................761 15.5.1 Mechanical emergency operation for retracting....................................762 Check prior to the emergency operation..............................................762 Procedure...........................................................................762 Mechanical emergency operation......................................................763 15.5.2 Telescoping emergency program....................................................765 Starting the emergency program......................................................765 Determining the type of error.......................................................766 If there is an error on the length indicator........................................767 If there is an error on a proximity switch..........................................771 Terminating the emergency program...................................................772 Tables for approaching the locking points...........................................773 15.5.3 Entering the current telescoping.................................................775 15.5.4 Emergency operation with the hand-held control...................................777 Preparations........................................................................777 Operating a power unit..............................................................778 Stopping movements..................................................................780 Stopping movements in emergencies...................................................780 Turning off the engine..............................................................780 15.5.5 Switching on emergency operation in coolant circuit..............................781 15.6 Hydraulic emergency operation..........................................................783 15.6.1 Operating principle..............................................................783 15.6.2 Connecting/disconnecting hoses...................................................784 15.6.3 Activating/deactivating emergency operation......................................785 15.6.4 Establishing the required hydraulic circuits.....................................786 Switching over valves...............................................................786 For lifting/ lowering..............................................................788 For slewing.........................................................................789 15.6.5 Carrying out emergency operation.................................................790 Slewing.............................................................................790 Derricking..........................................................................791 Lifting/lowering....................................................................791 15.6.6 After emergency operation........................................................792 Switching offemergency operation..................................................792 Switching to crane operation........................................................792 Disconnecting the hoses.............................................................792 15.6.7 Emergency supply of another crane................................................793 Before emergency supply.............................................................793 After emergency supply..............................................................793 16 Technical information for the superstructure.................................................797 16.1 Technical data.........................................................................797 16.1.1 Maximum lifting capacity (DIN / ISO / EN)........................................797 16.1.2 Dimensions and weights of the truck crane, axle loads............................798 16.1.3 Dimensions and weights of removable parts........................................798 Hook blocks and hook tackle.........................................................798 Counterweight parts.................................................................799 Counterweight versions..............................................................799 16.1.4 Superstructure...................................................................800 Engine..............................................................................800 Hoists..............................................................................800 Slewing gear........................................................................800 Derricking gear.....................................................................800 Main boom...........................................................................801 Lattice extension...................................................................801 Operating speeds....................................................................801 17 Index........................................................................................805 A...........................................................................................807 B...........................................................................................807 C...........................................................................................808 D...........................................................................................809 E...........................................................................................811 F...........................................................................................813 H...........................................................................................813 I...........................................................................................814 K...........................................................................................814 L...........................................................................................815 M...........................................................................................815 O...........................................................................................816 P...........................................................................................817 R...........................................................................................817 S...........................................................................................818 T...........................................................................................819 V...........................................................................................821 W...........................................................................................821
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
