Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302730 – PDF DOWNLOAD

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Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302730 – PDF DOWNLOAD

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Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302730 – PDF DOWNLOAD

Language : English
Pages : 280
Downloadable : Yes
File Type : PDF

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Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302730 – PDF DOWNLOAD

Safety instructions for working with a lattice extension:

This chapter contains additional safety instructions only for safe use of the lattice extensions
described in these operating instructions.

Working at heights:

If there is a risk of falling when doing work on the truck crane, suitable equipment must be used
to prevent falling (e.g. ladder, lifting platform, auxiliary crane).

• The lattice extensions are provided with clamps for positioning a ladder. Place the ladder between
  the clamps so it cannot slip off.
• If despite using such equipment the risk of falling cannot be minimised you must protect yourself
  and any assisting personnel by using fall arrest systems.
• The points at which the fall arrest system can be attached to on the truck crane are indicated by
  the symbol shown here.

Slinging :

Attach parts only at the designated slinging points. If no attachment points are provided, then note to the centre of gravity specifications. In this way you prevent the attached parts slipping off, falling and causing injury during installation or removal.

Safety retainers :

Always secure the pins at the connection points and also at the holders using the appropriate locks. This prevents unsecured pins coming loose, falling out and causing injuries.

Rigging mode :

• For crane operation with the lattice extension folded away, comply withthe rigging mode. This will prevent damage to the main or lattice extension, and prevent the lattice extension falling during crane operation.
• For on-road driving with the lattice extension, comply with the rigging mode. This prevents the
  permissible vehicle width or height being exceeded.

TABLE OF CONTENTS:

Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302730 – PDF DOWNLOAD

Lattice extension operating manual..........................................................................  1
	Additional Pages
.......................................................................................  0
		Auxiliary single-sheave boom top....................................................................  3
			Swinging from working position to transport position............................................  4
			Swinging from transport position to working position............................................  6
			Note on the removal from the transport position.................................................  8
	Table of contents....................................................................................... 11
	1 About these operating instructions.................................................................... 31
		1.1 Validity........................................................................................ 31
			Validity of these operating instructions........................................................ 31
			Prerequisites for installation and operation.................................................... 31
			References to other operating manuals........................................................... 31
		1.2 Terms used...................................................................................... 32
	2 Basic safety instructions............................................................................. 35
		2.1 Other applicable documents...................................................................... 35
		2.2 Safety instructions for working with a lattice extension........................................ 36
			Working at heights.............................................................................. 36
			Slinging........................................................................................ 36
			Safety retainers................................................................................ 36
			Rigging mode.................................................................................... 36
			Two cranes...................................................................................... 36
	3 Operating elements.................................................................................... 37
		3.1 On the lattice extension........................................................................ 37
			3.1.1 Overview.................................................................................. 37
			3.1.2 Rear connection........................................................................... 38
			3.1.3 Connection section 1 - section 2.......................................................... 38
			3.1.4 Middle 1 connection....................................................................... 39
			3.1.5 Middle 2 connection....................................................................... 39
			3.1.6 Folded connection......................................................................... 40
			3.1.7 Front connection.......................................................................... 40
			3.1.8 Angle piece............................................................................... 41
		3.2 In the crane cab................................................................................ 43
			3.2.1 Overview.................................................................................. 43
			3.2.2 On the RCL control unit................................................................... 44
				Enter rigging mode/telescope status menu.................................................... 44
		3.3 Other operating elements........................................................................ 45
			3.3.1 Rigging hook.............................................................................. 45
	4 Swing-away lattice.................................................................................... 47
		4.1 Operations planning............................................................................. 47
			4.1.1 Assembly.................................................................................. 47
			4.1.2 Identification............................................................................ 49
			4.1.3 Slinging points........................................................................... 50
				Section 1................................................................................... 50
				Section 2 and section combinations.......................................................... 50
			4.1.4 Transport dimensions and weights.......................................................... 52
			4.1.5 Transport condition – removed............................................................. 53
				Swing-away lattice.......................................................................... 54
				On the main boom............................................................................ 56
			4.1.6 Transport condition – folded.............................................................. 57
				Section 1 only.............................................................................. 57
				Section 1 and Section 2..................................................................... 58
		4.2 Checklists for rigging work..................................................................... 61
			4.2.1 Overview.................................................................................. 61
			4.2.2 CHECKLIST: Installing the swing-away lattice – into the working position.................. 63
			4.2.3 CHECKLIST: Installing the swing-away lattice – into the transport position................ 67
			4.2.4 CHECKLIST: Removing the swing-away lattice – from the working position.................... 70
			4.2.5 CHECKLIST: Removing the swing-away lattice – from the transport position.................. 73
			4.2.6 CHECKLIST: Rigging the swing-away lattice 1.7 + 14.3 m – in the operating position........ 76
			4.2.7 CHECKLIST: Rigging the swing-away lattice 1.7 + 7.7 m – in the operating position......... 81
			4.2.8 CHECKLIST: Rigging the swing-away lattice 1.7 + 14.3 m – in the transport position........ 85
			4.2.9 CHECKLIST: Rigging the swing-away lattice 1.7 + 7.7 m – in the transport position......... 90
			4.2.10 CHECKLIST: Subsequent necessary rigging work............................................. 94
			4.2.11 CHECKLIST: Preliminary unrigging work.................................................... 96
		4.3 Rigging work.................................................................................... 99
			4.3.1 Securing the swing-away lattice with guide ropes.......................................... 99
			4.3.2 Notes on the position of the telescoping cylinder.........................................101
			4.3.3 Establishing/separating the rear connection...............................................102
				Establishing................................................................................102
				Disconnecting...............................................................................103
			4.3.4 Establishing/separating the centre 2 connection...........................................104
			4.3.5 Establishing/releasing the front connection...............................................105
				Establishing................................................................................105
				Disconnecting...............................................................................105
			4.3.6 Folding the fall-back guard out/in........................................................106
			4.3.7 Section 1/section 2 – Establishing/separating the right-hand connection...................107
				Connecting..................................................................................107
				Disconnecting...............................................................................107
			4.3.8 Section 1/section 2 – Establishing/separating the left-hand connection....................108
				Establishing................................................................................108
				Disconnecting...............................................................................109
			4.3.9 Section 1/section 2 – establishing/separating the folded connection.......................110
				Establishing................................................................................110
				Disconnecting...............................................................................110
			4.3.10 Establishing/disconnecting the electrical connections between section 1 and section 2....111
				Establishing................................................................................111
				Disconnecting...............................................................................112
			4.3.11 Establishing/separating the slewing connection...........................................113
				Establishing................................................................................113
				Disconnecting...............................................................................113
			4.3.12 Setting the angle - with an auxiliary crane..............................................114
			4.3.13 Setting the angle - without an auxiliary crane...........................................115
				Entering the RCL code.......................................................................115
				Adjusting the angle.........................................................................116
				Setting a 0° angle..........................................................................118
				Inclining the truck crane...................................................................120
			4.3.14 Folding the deflection sheaves out/in....................................................121
				Folding out.................................................................................121
				Folding in..................................................................................122
			4.3.15 Establishing/disconnecting the electrical connections....................................123
				Connecting..................................................................................123
				Disconnecting...............................................................................124
			4.3.16 Relieving the connecting points..........................................................125
				Without hydraulic rigging aid...............................................................125
				With hydraulic rigging aid..................................................................125
			4.3.17 Swinging the swing-away lattice when rigging.............................................127
				When rigging into the working position......................................................127
				When rigging in the transport position......................................................128
			4.3.18 Slewing section 1........................................................................129
			4.3.19 Connections on the left/right of the main boom head......................................130
				Establishing connections....................................................................130
				Separating connections......................................................................131
			4.3.20 Attaching/removing the hoist rope........................................................132
				Attaching...................................................................................132
				Removing....................................................................................133
				Possible reeving methods....................................................................134
			4.3.21 Installing/removing the lifting limit switch.............................................135
				Installation................................................................................135
				Removing....................................................................................136
			4.3.22 Installing/removing the anemometer and air traffic control light.........................137
				Installation................................................................................137
				Removing....................................................................................138
			4.3.23 Installing/removing the camera...........................................................139
				Installation................................................................................139
				Removing....................................................................................140
			4.3.24 Main boom operation with a folded swing-away lattice – rigging mode......................141
		4.4 Operation with a swing-away lattice.............................................................143
			4.4.1 Setting the RCL...........................................................................143
				Input.......................................................................................143
				Shutdown....................................................................................144
			4.4.2 Derricking the main boom..................................................................144
				Slewing range of 360°.......................................................................144
			4.4.3 Telescoping with a rigged swing-away lattice..............................................145
				Slewing range of 360°.......................................................................145
				Telescoping with a folded swing- away lattice...............................................145
			4.4.4 Procedure if the permissible wind speed is exceeded.......................................146
			4.4.5 Information on the main boom operation when the swing-away lattice is folded/rigged.......147
				Folded......................................................................................147
				In working position.........................................................................147
			4.4.6 Instructions for turning loads over.......................................................148
		4.5 Maintenance.....................................................................................149
			4.5.4 Description of maintenance work...........................................................151
				Pins........................................................................................151
				Connections.................................................................................152
				Fall-back guard.............................................................................153
				Rollers.....................................................................................156
				Joints......................................................................................157
		4.6 Finding and eliminating malfunctions............................................................159
			4.6.1 Troubleshooting table.....................................................................159
	5 Boom extension........................................................................................161
		5.1 Operations planning.............................................................................161
			5.1.1 Assembly..................................................................................161
			5.1.2 Identification............................................................................162
				Section 3...................................................................................162
			5.1.3 Slinging points...........................................................................163
				Section 3...................................................................................163
			5.1.4 Transport dimensions and weights..........................................................164
			5.1.5 Transport condition.......................................................................164
				Section 3...................................................................................164
		5.2 Checklists for rigging work.....................................................................165
			5.2.1 Overview..................................................................................165
			5.2.2 CHECKLIST: installing the boom extension..................................................166
			5.2.3 CHECKLIST: removing the boom extension....................................................169
		5.3 Description of the rigging work.................................................................173
			5.3.1 Folding the deflection sheave out/in – section 3..........................................173
			5.3.2 Installing/removing section 3 on/from the main boom.......................................174
			5.3.3 Connecting/disconnecting the electrical connections – section 3/main boom.................175
			5.3.4 Connecting/disconnecting the electrical connections – section 3/swing-away lattice........177
			5.3.5 Installing/removing the swing-away lattice on/from section 3..............................179
			5.3.6 Attaching/removing the hoist rope.........................................................180
				Attaching...................................................................................180
				Removing....................................................................................181
				Possible reeving methods....................................................................181
		5.4 Operation with boom extension...................................................................183
			5.4.1 Setting the RCL...........................................................................183
				Input.......................................................................................183
				Shutdown....................................................................................184
			5.4.2 Derricking, telescoping the main boom.....................................................185
				Slewing range of 360°.......................................................................185
			5.4.3 Procedure if the permissible wind speed is exceeded.......................................186
			5.4.4 Instructions for turning loads over.......................................................186
		5.5 Maintenance.....................................................................................187
			5.5.1 Maintenance plan M 1......................................................................187
			5.5.2 Maintenance plan M 3......................................................................187
			5.5.3 Description of maintenance work...........................................................188
	6 Heavy load lattice extension (SLS) 2.0 m..............................................................189
		6.1 Operations planning.............................................................................189
			6.1.1 Assembly..................................................................................189
			6.1.2 Identification............................................................................190
				Section 6...................................................................................190
			6.1.3 Slinging points...........................................................................191
				Section 6...................................................................................191
			6.1.4 Transport dimensions and weights..........................................................192
			6.1.5 Transport condition.......................................................................192
				Section 6...................................................................................192
		6.2 Checklists for rigging work.....................................................................195
			6.2.1 Overview..................................................................................195
			6.2.2 CHECKLIST: SLS 2.0 m installation into the working position...............................196
			6.2.3 CHECKLIST: SLS 2.0 m installation into the transport position.............................199
			6.2.4 CHECKLIST: SLS 2.0 m removal from the working position....................................200
			6.2.5 CHECKLIST: Removing the SLS 2.0 m – from the transport position...........................203
			6.2.6 CHECKLIST: SLS 2.0 m rigging into the working position....................................205
			6.2.7 CHECKLIST: SLS 2.0 m rigging into the transport position..................................209
		6.3 Rigging work....................................................................................211
			6.3.1 Installing/removing section 6 on/from the main boom.......................................211
				Installing..................................................................................211
				Removing....................................................................................212
			6.3.2 Moving section 6 into the working position/transport position.............................214
				In working position.........................................................................214
				In transport position.......................................................................216
			6.3.3 Connecting/disconnecting the electrical connections – section 6/main boom.................218
				Establishing................................................................................218
				Disconnecting...............................................................................218
			6.3.4 Positioning/removing the hoist rope – section 6...........................................219
			6.3.5 Possible reeving methods on the heavy load lattice extension..............................220
			6.3.6 Installing/removing the lifting limit switch and anemometer...............................222
				Lifting limit switch........................................................................222
				Anemometer..................................................................................223
			6.3.7 Installing/removing the camera............................................................223
			6.3.8 Setting the angle.........................................................................224
		6.4 Operating the heavy load lattice extension......................................................225
			6.4.1 Setting the RCL...........................................................................225
				Input.......................................................................................225
				Shutdown....................................................................................226
			6.4.2 Derricking, telescoping the main boom.....................................................227
				Slewing range of 360°.......................................................................227
			6.4.3 Procedure if permissible wind speeds are exceeded.........................................227
			6.4.4 Instructions for turning loads over.......................................................228
		6.5 Maintenance.....................................................................................229
			6.5.3 Description of maintenance work...........................................................230
	7 Auxiliary single-sheave boom top......................................................................231
		7.1 Operations planning.............................................................................231
			7.1.1 Identification and slinging points........................................................231
			7.1.2 Transport dimensions and weights..........................................................232
			7.1.3 Transport condition.......................................................................232
		7.2 Rigging work....................................................................................233
			7.2.1 Moving the auxiliary single-sheave boom top into the working position.....................233
			7.2.2 Moving the auxiliary single-sheave boom top into the transport position...................236
			7.2.3 Installing/removing a folded up auxiliary single-sheave boom top..........................239
			7.2.4 Attaching and removing the hoist rope.....................................................241
				Possible reeving methods....................................................................242
			7.2.5 Installing/removing the lifting limit switch and anemometer...............................243
				Lifting limit switch........................................................................243
				Anemometer..................................................................................245
			7.2.6 Installing/removing the camera............................................................246
		7.3 Operation with the auxiliary single-sheave boom top.............................................247
			7.3.1 Setting the RCL...........................................................................247
				Input.......................................................................................247
				Shutdown....................................................................................248
			7.3.2 Procedure if permissible wind speeds are exceeded.........................................249
			7.3.3 Instructions for turning loads over.......................................................249
		7.4 Maintenance.....................................................................................251
			7.4.3 Description of maintenance work...........................................................252
	8 Turning loads over....................................................................................253
		Prerequisites.......................................................................................253
		8.1 Setting the RCL.................................................................................254
			Entering the reeving............................................................................254
			Switching over to the auxiliary hoist...........................................................254
		8.2 Turning a load over.............................................................................255
	9 Driving with a rigged crane...........................................................................257
		9.1 Safety instructions.............................................................................257
		9.2 Driving distance................................................................................258
		9.3 Permissible rigging modes and axle loads........................................................259
			Notes on the tables.............................................................................259
			9.3.1 Swing-away lattice........................................................................260
				Swing-away lattice 1.7 + 7.7 m..............................................................260
				Swing-away lattice 1.7 + 14.3 m.............................................................262
			9.3.2 Boom extension............................................................................264
				Boom extension 9.7 + 7.7 m..................................................................264
				Boom extension 9.7 + 14.3 m.................................................................266
			9.3.3 Heavy load lattice extension (SLS)........................................................268
				Heavy load lattice extension 2.0 m..........................................................268
			9.3.4 Auxiliary single-sheave boom top..........................................................270
		9.4 Before driving..................................................................................271
		9.5 While driving...................................................................................271
		9.6 After driving...................................................................................271
	10 Index................................................................................................273
		A...................................................................................................275
		B...................................................................................................275
		D...................................................................................................275
		H...................................................................................................276
		L...................................................................................................276
		O...................................................................................................277
		P...................................................................................................277
		R...................................................................................................277
		S...................................................................................................277
		T...................................................................................................278

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