Grove Crane GMK 4100LB Lattice Extension Operating Manual 3302797 – PDF DOWNLOAD

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Grove Crane GMK 4100LB Lattice Extension Operating Manual 3302797 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 4100LB Lattice Extension Operating Manual 3302797 – PDF DOWNLOAD

Language : English
Pages : 400
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 4100LB Lattice Extension Operating Manual 3302797 – PDF DOWNLOAD

Basic safety instructions:
In principle, all the basic safety instructions from the Operating Instructions
GMK4100LB are applicable.
Observe also all safety instructions and warnings on the truck crane!
H Information regarding the warnings and symbols used;
Operating Instructions GMK4100LB.
2.1 Other applicable documents
In addition to the information in this operating manual, all the instructions
in the following sections of the supplied Operating Instructions GMK4100LB
are also applicable:
– Intended use
– Improper use
– Organisational measures
– Personnel qualifications

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane GMK 4100LB Lattice Extension Operating Manual 3302797 – PDF DOWNLOAD

Latice extension operating manual...................................................................................  1
	Additional pages................................................................................................  3
		Derricking cylinder positionson the swing-away lattice......................................................  0
			Validity................................................................................................  3
			Reason for the modification.............................................................................  3
			When rigging the swing-away lattice.....................................................................  4
			When rigging the ISS....................................................................................  5
	1 About these operating instructions............................................................................ 33
		1.1 Validity................................................................................................ 33
			Validity of this operating manual....................................................................... 33
			Prerequisites for installation and operation............................................................ 33
			References to other operating manuals................................................................... 33
		1.2 Terms used.............................................................................................. 34
	2 Basic safety instructions..................................................................................... 37
		2.1 Other applicable documents.............................................................................. 37
		2.2 Safety instructions for working with a lattice extension................................................ 38
			Working at heights...................................................................................... 38
			Slinging................................................................................................ 38
			Locks................................................................................................... 38
			Rigging mode............................................................................................ 38
			Two cranes.............................................................................................. 38
	3 Operating elements............................................................................................ 39
		3.1 On the lattice extension................................................................................ 39
			3.1.1 Overview.......................................................................................... 39
			3.1.2 Swing-away lattice control unit................................................................... 40
			3.1.3 Drive for telescoping............................................................................. 40
			3.1.4 Connection at rear................................................................................ 41
			3.1.5 Connection in the centre.......................................................................... 41
			3.1.6 Connection in front............................................................................... 42
		3.2 In the crane cab........................................................................................ 43
			3.2.1 Overview.......................................................................................... 43
			3.2.2 On the CCS control unit........................................................................... 44
			3.2.3 On the RCL control unit........................................................................... 47
				Menu for entering rigging mode...................................................................... 47
				Monitoring menu..................................................................................... 47
			3.2.4 At the control console, right..................................................................... 48
		3.3 On the hand-held control unit........................................................................... 49
			3.3.1 Hand-held control connection...................................................................... 51
				Connecting and removing the hand-held control....................................................... 51
	4 Rigging work on the main boom................................................................................. 53
		4.1 Hose drum............................................................................................... 53
			4.1.1 Slinging points................................................................................... 53
			4.1.2 Transport dimensions and weights.................................................................. 54
		4.2 Rigging work on the hose drum........................................................................... 55
			4.2.1 Fitting/removing the hose drum.................................................................... 55
				Installation........................................................................................ 55
				Removing............................................................................................ 56
			4.2.2 Checking the locking device on the hose drum...................................................... 57
			4.2.3 Positions of the hydraulic connections.......................................................... 58
				Working with the lattice extension.................................................................. 58
				Main boom operation................................................................................. 59
	5 Swing-away lattice............................................................................................ 61
		5.1 Notes on this chapter................................................................................... 61
		5.2 Operations planning..................................................................................... 62
			5.2.1 Assembly.......................................................................................... 62
			5.2.2 Identification.................................................................................... 63
			5.2.3 Slinging points................................................................................... 64
				Section1 and section2............................................................................. 64
				Section3........................................................................................... 64
				Section combination................................................................................. 65
			5.2.4 Transport dimensions and weights.................................................................. 66
			5.2.5 Transport condition – removed..................................................................... 67
				On the swing- away lattice.......................................................................... 68
				On the main boom.................................................................................... 69
			5.2.6 Transport condition – folded...................................................................... 70
		5.3 Checklists for rigging work............................................................................. 73
			5.3.1 Overview.......................................................................................... 73
			5.3.2 CHECKLIST: Installing the swing-away lattice – into the working position.......................... 75
			5.3.3 CHECKLIST: Installing the swing-away lattice – into the transport position........................ 79
			5.3.4 CHECKLIST: Removing the swing-away lattice – from the working position............................ 85
			5.3.5 CHECKLIST: Removing the swing-away lattice – from the transport position.......................... 89
			5.3.6 CHECKLIST: Rigging the swing-away lattice – into the working position............................. 95
			5.3.7 CHECKLIST: Rigging the swing-away lattice – into the transport position...........................101
			5.3.8 CHECKLIST: Subsequent necessary rigging work......................................................107
			5.3.9 CHECKLIST: Preliminary unrigging work.............................................................109
		5.4 Rigging work............................................................................................111
			5.4.1 Securing the swing-away lattice with guide ropes..................................................111
			5.4.2 Notes on the position of the telescoping cylinder.................................................112
			5.4.3 Establishing/separating the rear connection.......................................................113
				Connecting..........................................................................................113
				Disconnecting.......................................................................................113
			5.4.4 Establishing/releasing the centre connection......................................................114
				Connecting..........................................................................................114
				Disconnecting.......................................................................................114
			5.4.5 Establishing/releasing the front connection.......................................................115
				Connecting..........................................................................................115
				Disconnecting.......................................................................................115
			5.4.6 Making/disconnecting the slewing connection.......................................................116
				Connecting..........................................................................................116
				Disconnecting.......................................................................................116
			5.4.7 Slewing cylinder into the telescoping/transport position..........................................117
			5.4.8 Derricking cylinder positions.....................................................................118
				Part 3 without head sheave..........................................................................118
				Part 3 with head sheave.............................................................................119
			5.4.9 Folding out/folding in the deflection sheave......................................................120
				Folding out.........................................................................................120
				Folding in..........................................................................................121
			5.4.10 Establishing/disconnecting the hydraulic connections – Mainboom/swing-away lattice..............123
			5.4.11 Establishing/disconnecting electrical connections................................................124
				Connecting..........................................................................................124
				Disconnecting.......................................................................................125
			5.4.12 Relieving the connecting points..................................................................126
			5.4.13 Swinging the swing-away lattice when rigging.....................................................127
				When rigging inthe working position................................................................127
				When rigging in the transport position..............................................................127
			5.4.14 Connections on the left/right of the main boom head..............................................129
				Establishing connections............................................................................129
				Separating connections..............................................................................130
			5.4.15 Retracting/extending section1...................................................................131
				Prerequisite:.......................................................................................131
				Retracting..........................................................................................131
				Extending...........................................................................................134
			5.4.16 Attaching/removing the hoist rope................................................................138
				Fitting with swing-away lattices A and B............................................................138
				Removing with swing-away lattices A and B...........................................................140
				Possible reeving methods............................................................................141
			5.4.17 Installing/removing the lifting limit switch.....................................................142
				Installation........................................................................................142
				Removing............................................................................................142
			5.4.18 Installing/removing the anemometer and air traffic control light.................................143
				Installation........................................................................................143
				Removing............................................................................................143
			5.4.19 Installing / removing the camera.................................................................144
				Installation........................................................................................144
				Removing............................................................................................144
			5.4.20 Derricking the swing-away lattice for rigging work – hand-held control...........................145
			5.4.21 Derricking the swing-away lattice for rigging work – Section3 control unit......................146
			5.4.22 Main boom operation with a folded swing-away lattice – Necessary rigging work....................147
				Before telescoping out..............................................................................147
				After telescoping in................................................................................148
		5.5 Operation with swing-away lattice.......................................................................149
			5.5.1 Setting the RCL...................................................................................149
				Input...............................................................................................149
				Shutdown............................................................................................150
			5.5.2 Derricking the main boom..........................................................................150
				Slewing range of360...............................................................................150
			5.5.3 Telescoping with rigged swing-away lattice........................................................151
				Slewing range of360...............................................................................151
			5.5.4 Derricking the swing-away lattice in operation....................................................151
				Switching on the derricking gear...................................................................151
				Raising and lowering................................................................................152
				Switching off the derricking gear...................................................................152
			5.5.5 Procedure if permissible wind speed is exceeded...................................................153
			5.5.6 Information about the main boom operation when the swing- away lattice is folded/rigged...........154
				Folded..............................................................................................154
				In working position.................................................................................154
			5.5.7 Instructions for turning loads over...............................................................155
		5.6 Maintenance.............................................................................................157
			5.6.5 Description of maintenance work...................................................................159
				Pins................................................................................................159
				Connections.........................................................................................160
				Rollers.............................................................................................161
				Hydraulic cylinder..................................................................................162
				Joints..............................................................................................163
				Chain drive.........................................................................................164
		5.7 Finding and eliminating malfunctions....................................................................169
			5.7.1 Troubleshooting table.............................................................................169
			5.7.2 Swing-away lattice emergency operation............................................................171
				Before telescoping out..............................................................................171
				Retract.............................................................................................173
				After telescoping in...............................................................................173
	6 Boom extension................................................................................................175
		6.1 Operations planning.....................................................................................175
			6.1.1 Assembly..........................................................................................175
			6.1.2 Identification....................................................................................176
				Section4...........................................................................................176
			6.1.3 Slinging points...................................................................................177
				Section4...........................................................................................177
			6.1.4 Transport dimensions and weights..................................................................178
			6.1.5 Transport condition...............................................................................178
				Section4...........................................................................................178
		6.2 Checklists for rigging work.............................................................................179
			6.2.1 Overview..........................................................................................179
			6.2.2 CHECKLIST: Installing the boom extension..........................................................180
			6.2.3 CHECKLIST: Removing the boom extension............................................................184
		6.3 Description of the rigging work.........................................................................189
			6.3.1 Folding the deflection sheave out/in – section4..................................................189
			6.3.2 Mounting section4 to the main boom / removing it from the main boom..............................190
			6.3.3 Making/breaking the electrical connections – section4 / mainboom................................191
			6.3.4 Making/breaking the hydraulic connections– section4 / mainboom..................................193
			6.3.5 Connecting/disconnecting the electrical connections – section4/swing-away lattice................194
			6.3.6 Connecting/disconnecting the hydraulic connections – section4/swing-away lattice.................196
			6.3.7 Installing/removing the swing-away lattice to/from section4......................................197
			6.3.8 Attaching/removing the hoist rope.................................................................198
				Possible reeving methods............................................................................200
		6.4 Operation with boom extension...........................................................................201
			6.4.1 Setting the RCL...................................................................................201
				Input...............................................................................................201
				Shutdown............................................................................................202
			6.4.2 Derricking, telescoping the main boom.............................................................202
				Slewing range of360...............................................................................202
			6.4.3 Procedure if permissible wind speed is exceeded...................................................203
			6.4.4 Instructions for turning loads over...............................................................203
		6.5 Maintenance.............................................................................................204
			6.5.3 Description of maintenance work...................................................................205
	7 Heavy load lattice extension (SLS) 2.0m (6.6ft).............................................................207
		7.1 Operations planning.....................................................................................207
			7.1.1 Assembly..........................................................................................207
			7.1.2 Identification....................................................................................208
				Section6...........................................................................................208
			7.1.3 Slinging points...................................................................................209
				Section6...........................................................................................209
			7.1.4 Transport dimensions and weights..................................................................210
			7.1.5 Transport condition...............................................................................210
				Section6...........................................................................................210
		7.2 Checklists for rigging work.............................................................................213
			7.2.1 Overview..........................................................................................213
			7.2.2 CHECKLIST: Installing SLS 2.0m (6.6 ft) – in working position....................................214
			7.2.3 CHECKLIST: Installing SLS 2.0m (6.6 ft) – in transport position..................................217
			7.2.4 CHECKLIST: Removing SLS 2.0m (6.6 ft) – in working position......................................218
			7.2.5 CHECKLIST: Removing SLS 2.0m (6.6 ft) – in transport position....................................221
			7.2.6 CHECKLIST: Rigging SLS 2.0m (6.6 ft) – in working position.......................................223
			7.2.7 CHECKLIST: Rigging SLS 2.0m (6.6 ft) – in transport position.....................................227
		7.3 Rigging work............................................................................................229
			7.3.1 Mounting section6 to the main boom / removing it from the main boom..............................229
				Installing..........................................................................................229
				Removing............................................................................................230
			7.3.2 Moving section6 into the working position / transport position...................................232
				In working position.................................................................................232
				In transport position...............................................................................234
			7.3.3 Making/breaking the electrical connections – section6 / mainboom................................236
				Connecting..........................................................................................236
				Disconnecting.......................................................................................236
			7.3.4 Positioning/removing the hoist rope – section6...................................................237
			7.3.5 Possible reeving methods on the heavy load lattice extension......................................238
			7.3.6 Installing / removing the lifting limit switch and anemometer.....................................240
				Lifting limit switch................................................................................240
				Anemometer..........................................................................................241
			7.3.7 Installing / removing the camera..................................................................241
			7.3.8 Setting the angle.................................................................................242
		7.4 Operating the heavy load lattice extension..............................................................243
			7.4.1 Setting the RCL...................................................................................243
				Input...............................................................................................243
				Shutdown............................................................................................243
			7.4.2 Derricking, telescoping the main boom.............................................................244
				Slewing range of360...............................................................................244
			7.4.3 Procedure if permissible wind speeds are exceeded.................................................245
			7.4.4 Instructions for turning loads over...............................................................245
		7.5 Maintenance.............................................................................................247
			7.5.3 Description of maintenance work...................................................................248
	8 Integral heavy load lattice extension (ISS) 3.3/11.3m (10.8/37.0)ft)........................................249
		8.1 Operations planning.....................................................................................250
			8.1.1 Assembly..........................................................................................250
			8.1.2 Identification....................................................................................251
				Section3...........................................................................................251
				Section4...........................................................................................251
			8.1.3 Slinging points...................................................................................252
				Section3...........................................................................................252
				Section4...........................................................................................252
			8.1.4 Transport dimensions and weights..................................................................253
			8.1.5 Transport condition...............................................................................253
				Section3...........................................................................................253
				Section4...........................................................................................254
		8.2 Checklists for rigging work.............................................................................255
			8.2.1 Supervision.......................................................................................255
			8.2.2 CHECKLIST: Installing the ISS 3.3 m (10.8 ft) – in working position...............................256
			8.2.3 CHECKLIST: Remove the ISS 3.3m (10.8 ft) – from the working position.............................260
			8.2.4 CHECKLIST: Swing the ISS 3.3m (10.8 ft) away from the swing-away lattice – rig it in worki.......264
			8.2.5 CHECKLIST: Rigging the ISS 3.3m (10.8 ft) from the swing-away lattice – in transport position....271
			8.2.6 CHECKLIST: Installing the ISS 11.3m (37.0ft)....................................................276
			8.2.7 CHECKLIST: Removing the ISS 11.3m (37.0ft)......................................................281
		8.3 Rigging work............................................................................................287
			8.3.1 Releasing the connections – section3/section2...................................................287
				From the working position...........................................................................287
				On the ground.......................................................................................288
			8.3.2 Locking the connection – section3/section2......................................................291
				From the working position...........................................................................291
				On the ground.......................................................................................293
			8.3.3 Installing/removing section3.....................................................................296
			8.3.4 Establishing/parting the slewing connection.......................................................297
				Establishing........................................................................................297
				Disconnecting.......................................................................................297
			8.3.5 Locking/releasing connections – section 3/main boom...............................................298
				Establishing connections............................................................................298
				Separating connections..............................................................................299
			8.3.6 Making/breaking the electrical connections – section3 / mainboom................................300
			8.3.7 Making/breaking the hydraulic connections – section3 / mainboom.................................302
			8.3.8 Folding the deflection sheave out/in – section3..................................................303
				Folding out.........................................................................................303
				Folding in..........................................................................................303
			8.3.9 Swinging the ISS when rigging.....................................................................305
				When rigging into the working position..............................................................305
				When rigging in the transport position..............................................................305
			8.3.10 Tilt cylinder in the telescoping/transport position..............................................307
			8.3.11 Derricking cylinder positions....................................................................308
			8.3.12 Derricking cylinder positions....................................................................308
			8.3.13 Folding out / folding in the head sheave on section3............................................311
			8.3.14 Attaching/removing the hoist rope................................................................312
				ISS 3.3m (10.8ft).................................................................................312
				ISS 11.3m (37.0ft)................................................................................313
			8.3.15 Possible reeving methods.........................................................................315
			8.3.16 Installing / removing the lifting limit switch...................................................317
				Installation........................................................................................317
				Removing............................................................................................317
			8.3.17 Installing / removing the anemometer and air traffic control light...............................318
				Installation........................................................................................318
				Removing............................................................................................319
			8.3.18 Installing / removing the camera.................................................................320
			8.3.19 Folding out / folding in the deflection sheave on section4......................................321
			8.3.20 Mounting section4 to the main boom / removing it from the main boom.............................322
			8.3.21 Making/breaking the electrical connections – section4 / mainboom...............................324
			8.3.22 Making the electrical connections between section3 and section2................................326
			8.3.23 Making/breaking the hydraulic connections – section4 / mainboom................................328
			8.3.24 Installing/removing section3 on section4.......................................................329
			8.3.25 Making the electrical connections between section4 and section3................................330
			8.3.26 Establishing/parting the hydraulic connection – section4/ section3.............................332
			8.3.27 Derricking the ISS for rigging work – hand-held control..........................................333
			8.3.28 Derricking the ISS for rigging work – Section3 control unit.....................................334
		8.4 ISS, derricking.........................................................................................335
			Switching on the derricking gear.......................................................................335
			Raising and lowering....................................................................................335
			Switching off the derricking gear.......................................................................336
		8.5 Operation with the ISS..................................................................................337
			8.5.1 Setting the RCL...................................................................................337
				Input...............................................................................................337
				Shutdown............................................................................................338
			8.5.2 Derricking, telescoping the main boom.............................................................339
				Slewing range of360...............................................................................339
			8.5.3 Procedure if permissible wind speeds are exceeded.................................................340
			8.5.4 Instructions for turning loads over...............................................................340
		8.6 Maintenance.............................................................................................341
			8.6.5 Description of maintenance work...................................................................343
				Pins................................................................................................343
				Rollers.............................................................................................345
				Hydraulic cylinder..................................................................................346
				Joints..............................................................................................347
	9 Auxiliary single-sheave boom top..............................................................................349
		9.1 Operations planning.....................................................................................349
			9.1.1 Identification and slinging points................................................................349
			9.1.2 Transport dimensions and weights..................................................................350
			9.1.3 Transport condition...............................................................................350
		9.2 Rigging work............................................................................................351
			9.2.1 Moving the auxiliary single-sheave boom top into the working position.............................351
			9.2.2 Moving the auxiliary single-sheave boom top into the transport position...........................354
			9.2.3 Installing/removing a folded up auxiliary single-sheave boom top..................................357
			9.2.4 Attaching and removing the hoist rope.............................................................359
				Possible reeving methods............................................................................359
			9.2.5 Installing / removing the lifting limit switch and anemometer.....................................361
				Lifting limit switch................................................................................361
				Anemometer..........................................................................................362
			9.2.6 Installing / removing the camera..................................................................362
		9.3 Operation with the auxiliary single-sheave boom top.....................................................363
			9.3.1 Setting the RCL...................................................................................363
				Input...............................................................................................363
				Shutdown............................................................................................363
			9.3.2 Procedure if permissible wind speeds are exceeded.................................................364
			9.3.3 Instructions for turning loads over...............................................................364
		9.4 Maintenance.............................................................................................365
			9.4.3 Description of maintenance work...................................................................366
	10 Turning loads over...........................................................................................367
		Prerequisites...............................................................................................367
		10.1 Setting the RCL........................................................................................368
			Entering the reeving....................................................................................368
			Switching over to the auxiliary hoist...................................................................368
		10.2 Turning a load over....................................................................................369
	11 Driving with a rigged crane..................................................................................371
		11.1 Safety instructions....................................................................................371
		11.2 Route..................................................................................................372
		11.3 Permissible rigging modes and axle loads...............................................................373
			Information about the tables............................................................................373
			11.3.1 Swing-away lattice...............................................................................374
				Swing-away lattice 1.7 + 9.4m (5.6 + 30.8ft)......................................................374
				Swing-away lattice 1.7 + 15.9m (5.6 + 52.2ft).....................................................376
			11.3.2 Boom extension...................................................................................378
				Boom extension 9.7+ 9.4m (31.8 + 30.8ft)..........................................................378
				Boom extension 9.7+ 15.9m (31.8 + 52.2ft).........................................................380
			11.3.3 Heavy load lattice extension (SLS)...............................................................382
				Heavy load lattice extension 0.46m + 1.46 m (0.6ft + 4.8 ft)......................................382
			11.3.4 Heavy load lattice extension (ISS)...............................................................384
				Heavy load lattice extension 1.7m + 1.6m (5.6ft + 5.2ft)........................................384
				Heavy load lattice extension 9.7m + 1.6m (26.6ft + 5.2ft).......................................386
			11.3.5 Auxiliary single-sheave boom top.................................................................388
		11.4 Before driving.........................................................................................389
		11.5 Whilst driving.........................................................................................389
		11.6 After driving..........................................................................................389
	12 Index........................................................................................................391
		A...........................................................................................................393
		B...........................................................................................................393
		D...........................................................................................................394
		H...........................................................................................................394
		I...........................................................................................................395
		L...........................................................................................................396
		M...........................................................................................................396
		O...........................................................................................................396
		P...........................................................................................................396
		R...........................................................................................................396
		S...........................................................................................................396
		T...........................................................................................................398

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