Grove Crane GMK 5100 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD
DESCRIPTION:
Grove Crane GMK 5100 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD
Validity of this operating manual :
- This operating manual only applies to lattice extensions which were delivered by Deutsche GROVE GmbH.
- In addition, for the operation of the truck crane with a lattice extension described in these operating instructions, all details in the included Operating Instructions for the GMK 5100 (for which the lattice extension was delivered from the factory) are applicable.
Prerequisites for assembly and operation:
The lattice extensions described in these operating instructions may only be operated together with a GROVE GMK 5100 truck crane whose serial number is identical with the serial number that is marked on the lattice extensions.
Safety instructions :
The operation of the GMK 5100 with one of the lattice extensions described in these operating instructions is subject to
– all the basic safety instructions to be found in the subsequent section Basic safety instructions and
– all the safety instructions contained in the supplied operating instructions for the GMK 5100.
Reference to other operating instructions
Cross references to other operating or maintenance instructions are stated as follows:
➠ GMK 5100 Operating Instructions, part 2 Superstructure – Rigging work.
You will find the number of the chapter bearing the name Rigging work at the front, on the second page of the stated operating instructions.
TABLE OF CONTENTS:
Grove Crane GMK 5100 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD
1 Important information1 – 1
11 About these operating instructions1 – 1
12 Basic safety instructions 1 – 2
121 Warnings and symbols 1 – 2
13 Proper use 1 – 3
14 Organizational measures 1 – 5
15 Personnel qualifications 1 – 7
16 Safety instructions for truck crane work 1 – 8
17 The units of measurement in US units 1 – 10
2 Transport dimensions and weights 2 – 1
21 In metric units2 – 1
211 Two-stage swing-away lattice extension and boom extension2 – 1
212 Auxiliary single-sheave boom top2 – 1
22 In US units 2 – 2
221 Two-stage swing-away lattice extension and boom extension2 – 2
222 Auxiliary single-sheave boom top2 – 2
3 Two-stage swing-away lattice extension
(additional equipment)3 – 1
31 Identification of the two-stage swing-away lattice extension 3 – 1
32 Assembly of lattice extensions 3 – 3
33 Centre of gravity positions for slinging 3 – 4
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GMK 5100
34 Check lists for rigging work 3 – 5
341 Overview of the required rigging work 3 – 5
342 CHECKLIST: Installing two-stage swing-away lattice extension3 – 6
343 CHECKLIST: Removing (two-stage) swing-away lattice extension 3 – 7
344 CHECKLIST: Rigging the 11 m swing-away lattice extension 3 – 9
345 CHECKLIST: Unrigging the 11 m swing-away lattice extension3 – 13
346 CHECKLIST: Rigging the 18 m two-stage swing-away lattice extension3 – 17
347 CHECKLIST: Unrigging the 18 m two-stage swing-away lattice extension 3 – 21
35 Description of rigging work 3 – 27
351 Preparing the truck crane for rigging 3 – 27
352 Checking the transport condition 3 – 29
353 Folding the run-up rail out/in 3 – 32
354 Connections with folded lattice extension3 – 33
355 Pin connections on the main boom head3 – 39
356 Pin connections on the lattice extension 3 – 42
357 Swivelling lattice extension onto the main boom head3 – 45
358 Swivelling the lattice extension when rigging 3 – 46
359 Adjusting angle on the lattice extension 3 – 48
3510 Folding deflection sheave on 11 m section out/in3 – 51
3511 Positioning/removing the hoist cable 3 – 52
3512 Electrical connection on the lattice extension 3 – 55
3513 Lifting limit switch on the lattice extension 3 – 58
3514 Anemometer on the lattice extension 3 – 60
3515 Transportation on a separate vehicle 3 – 61
36 Raising and setting down the main boom with rigged lattice extension3 – 63
37 Telescoping with rigged lattice extension 3 – 65
38 Operation with the lattice extension3 – 67
381 SLI shutdown 3 – 67
382 Procedure if the permissible wind speed is exceeded 3 – 68
39 Turning loads with the lattice extension 3 – 69
391 Requirements 3 – 69
392 Setting SLI 3 – 70
310 Driving with rigged crane and lattice extension installed3 – 73
3101 Driving route3 – 73
3102 Position of the boom 3 – 74
3103 Driving the rigged crane 3 – 77
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GMK 5100
311 Malfunction when working with lattice extension!3 – 80
312 Maintenance work 3 – 81
3121 Modules requiring protection during cleaning work 3 – 81
3122 Maintenance work M1, monthly 3 – 82
4 Boom extension (additional equipment) 4 – 1
41 Identification and slinging points 4 – 1
411 Identification4 – 1
412 Slinging points 4 – 2
42 Assembly of boom extensions 4 – 3
43 Check lists for rigging work 4 – 5
431 CHECKLIST: Installing the 26 m / 34 m boom extension4 – 5
432 CHECKLIST: Removing the 26 m / 34 m boom extension 4 – 8
44 Description of rigging work 4 – 11
441 Installing/disassembling 8 m sections 4 – 11
442 Installing/removing two-stage swing-away lattice extension for
boom extension 4 – 12
443 Electrical connection on the boom extension 4 – 13
444 Folding out/in the deflection sheaves on the 8 m sections 4 – 15
445 Positioning/removing the hoist cable 4 – 16
45 Driving with rigged crane and lattice extension or boom extension installed 4 – 19
451 Driving route4 – 19
452 Position of the boom 4 – 20
453 Driving the rigged crane 4 – 22
46 Maintenance work 4 – 25
461 Maintenance work M1, monthly 4 – 25
5 Auxiliary single-sheave boom top
(additional equipment)5 – 1
51 Identification 5 – 1
52 Installing/removing auxiliary single-sheave boom top 5 – 3
521 Installing boom top5 – 3
522 Removing the auxiliary single-sheave boom top5 – 4
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53 Rigging the auxiliary single-sheave boom top 5 – 5
531 Rigging in transport position 5 – 5
532 Rigging in working position 5 – 6
533 Attaching and removing hoist cable 5 – 7
534 Possible reeving methods on the auxiliary single-sheave boom top 5 – 7
535 Lifting limit switch and anemometer 5 – 8
54 Turning loads with the auxiliary single-sheave boom top5 – 9
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