Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112518 – PDF DOWNLOAD

Description

Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112518 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112518 – PDF DOWNLOAD

Language : English
Pages : 242
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

DESCRIPTION:

Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112518 – PDF DOWNLOAD

Basic safety instructions:

In principle, the basic safety instructions from the GMK 5130-2/5110-1 operating manual are applicable. The basic safety instructions as regards the lattice extensions supplied for the truck crane have been given below.

 Intended use:

• The GMK 5130-2/5110-1 is a state-of-the-art truck crane, designed in accordance with approved safety regulations. Nevertheless, the operator or third parties can still be endangered and the crane or other property put at risk while using it.
• The GMK 5130-2/5110-1 may only be operated with parts of equipment which are permitted by Manitowoc Crane Group Germany GmbH and which are labelled with the serial number of the GMK 5130-2/5110-1.

Improper use:

Manitowoc Crane Group Germany GmbH is not liable for damage resulting from the improper or unauthorized use of the GMK 5130-2/5110-1 truck crane. The user alone bears the risk.

Organisational measures:

Make sure the maintenance personnel also have the necessary expertise to operate the crane safely.
Make sure the maintenance personnel have access to the operating instructions.

• Only qualified or instructed personnel may carry out work on the truck crane.
• The responsibilities regarding the operation of the crane, rigging, mainte- nance and repair work
  must be clearly defined.
• Make sure that persons who will work on the truck crane are provided with the required information
  prior to commencing work. Instruct your person- nel (e.g. banksmen, slingers, rigging personnel)
  accordingly.
• Observe all safety instructions and warnings on the truck crane.
• Welding work on load-bearing parts may only be carried out by qualified personnel with the
  manufacturer’s prior permission. To avoid any damage, especially to electronic components, you must
  take certain precautions before performing any welding work. You should therefore always consult
  CraneCARE before doing any welding work.
• Spare parts must fulfil the technical requirements defined by the manufac-
  turer. Genuine spare parts always meet these requirements.

TABLE OF CONTENTS:

Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112518 – PDF DOWNLOAD

1 Overview...............................................................................................  7
	1.1 Accidents........................................................................................  7
	1.2 Warranty.........................................................................................  7
	1.3 Terms used.......................................................................................  8
	1.4 Notes about the lattice extension operating manual............................................... 10
		1.4.1 What do the symbols used mean?............................................................. 10
		1.4.2 Deviations in case of figures.............................................................. 10
		1.4.3 Definitions of direction information....................................................... 10
		1.4.4 How are the operating instructions structured?............................................. 12
		1.4.5 How do I find the information I need?...................................................... 12
	1.5 Specifications in US standard units of measurement............................................... 13
	1.6 Conversion table for US measurements............................................................. 14
2 Basic safety instructions.............................................................................. 17
	2.1 Intended use..................................................................................... 17
	2.2 Improper use..................................................................................... 17
	2.3 Organisational measures.......................................................................... 18
	2.4 Personnel qualifications......................................................................... 18
	2.5 Safety instructions for working with the lattice extension....................................... 19
3 For operations planning................................................................................ 23
	3.1 Information...................................................................................... 23
	3.2 Swing-away lattice............................................................................... 25
		3.2.1 Assembly................................................................................... 25
		3.2.2 Identification............................................................................. 26
		3.2.3 Transport dimensions and weights........................................................... 27
		3.2.4 Slinging points............................................................................ 28
		3.2.5 Transport.................................................................................. 29
	3.3 Boom extension................................................................................... 30
		3.3.1 Assembly................................................................................... 30
		3.3.2 Identification............................................................................. 32
		3.3.3 Transport dimensions and weights........................................................... 32
		3.3.4 Slinging points............................................................................ 33
		3.3.5 Transportation............................................................................. 33
	3.4 Auxiliary single-sheave boom top................................................................. 34
4 Swing-away lattice..................................................................................... 37
	4.1 Validity......................................................................................... 37
	4.2 Short description of the operating elements...................................................... 39
		4.2.1 In the crane cab........................................................................... 39
		4.2.2 Operating elements on the swing-away lattice............................................... 41
		4.2.3 Operating elements on the hand-held control................................................ 42
	4.3 Checklists for rigging work...................................................................... 43
		4.3.1 Overview of the required rigging work...................................................... 43
		4.3.2 CHECKLIST: Installing the 11/18 m (36/59 ft) swing-away lattice............................ 44
		4.3.3 CHECKLIST: Removing the 11/18 m (36/59 ft) swing-away lattice.............................. 46
		4.3.4 CHECKLIST: Rigging the 11 m (36 ft) swing-away lattice..................................... 51
		4.3.5 CHECKLIST: Rigging the 18 m (59 ft) swing-away lattice..................................... 57
		4.3.6 CHECKLIST: Unrigging 11 m (36 ft) swing-away lattice....................................... 63
		4.3.7 CHECKLIST: Unrigging 18 m (59 ft) swing-away lattice....................................... 69
	4.4 Description of rigging work...................................................................... 75
		4.4.1 Swing-away lattice, securing with rope..................................................... 75
		4.4.2 Checking the transport condition........................................................... 76
		4.4.3 Checking the locking device on the hose drum............................................... 81
		4.4.4 Position of the hydraulic connections...................................................... 82
		4.4.5 Establishing/disconnecting the hydraulic connection........................................ 83
		4.4.6 Folding the run-up rail out/in............................................................. 84
		4.4.7 Connections when the swing-away lattice is folded up....................................... 85
		4.4.8 Connections on the left and right of the main boom head.................................... 97
		4.4.9 Swinging the swing-away lattice on to the main boom head...................................102
		4.4.10 Slewing the swing-away lattice when rigging...............................................103
		4.4.11 Connections to the swing-away lattice, establishing/disconnecting.........................107
		4.4.12 Electrical connections to the swing-away lattice..........................................109
		4.4.13 Folding deflection sheave out/in..........................................................112
		4.4.14 Positioning/removing the hoist rope.......................................................114
		4.4.15 Installing/removing the lifting limit switch..............................................116
		4.4.16 Installing/removing the anemometer........................................................119
		4.4.17 Air traffic control light – electrical connection.........................................121
		4.4.18 Swing-away lattice, derricking............................................................123
		4.4.19 Setting the angle – with the auxiliary crane..............................................127
		4.4.20 Setting the angle – without the auxiliary crane...........................................128
	4.5 Operation with swing-away lattice................................................................135
		4.5.1 Setting the SLI............................................................................135
		4.5.2 Derricking the main boom...................................................................137
		4.5.3 Telescoping with rigged heavy load lattice extension.......................................138
		4.5.4 Information about the SLI shutdown.........................................................139
		4.5.5 Procedure if permissible wind speed is exceeded............................................139
		4.5.6 Information about the main boom operation when the swing- away lattice is folded/rigged....140
		4.5.7 Notes on two-hook operation................................................................141
	4.6 Tracing and eliminating malfunctions.............................................................143
5 Boom extension.........................................................................................147
	5.1 Checklists for rigging work......................................................................147
		5.1.1 CHECKLIST: Installing boom extension.......................................................147
		5.1.2 CHECKLIST: Removing the boom extension.....................................................152
	5.2 Description of rigging work......................................................................157
		5.2.1 Installing/removing sections...............................................................157
		5.2.2 Installing/removing the swing-away lattice for the boom extension..........................159
		5.2.3 Hydraulic connection at the boom extension.................................................160
		5.2.4 Electrical connection on the boom extension................................................164
		5.2.5 Fold the deflection sheave in/out on section3.............................................168
		5.2.6 Positioning/removing the hoist rope........................................................169
	5.3 Operation with boom extension....................................................................171
		5.3.1 Setting the SLI............................................................................171
		5.3.2 Derricking the main boom...................................................................172
		5.3.3 Telescoping with rigged boom extension.....................................................172
		5.3.4 Information about the SLI shutdown.........................................................173
		5.3.5 Procedure if permissible wind speed is exceeded............................................173
		5.3.6 Notes on two-hook operation................................................................173
6 Auxiliary single-sheave boom top.......................................................................177
	6.1 Installing/removing..............................................................................177
		6.1.1 Installing/removing the auxiliary single-sheave boom top...................................177
	6.2 Rigging the auxiliary single-sheave boom top.....................................................179
		6.2.1 Rigging in working position/transport position.............................................179
		6.2.2 Attaching and removing hoist rope..........................................................180
		6.2.3 Lifting limit switch and anemometer........................................................182
	6.3 Operation with the auxiliary single-sheave boom top..............................................185
		6.3.1 Setting the SLI............................................................................185
		6.3.2 Derricking, telescoping the main boom......................................................185
		6.3.3 Information about the SLI shutdown.........................................................186
		6.3.4 Procedure if permissible wind speeds are exceeded..........................................186
		6.3.5 SLI display with the auxiliary single-sheave boom top folded up/rigged.....................187
		6.3.6 Notes on two-hook operation................................................................187
7 Turning loads..........................................................................................191
	7.1 Requirements.....................................................................................191
	7.2 Setting the SLI..................................................................................193
	7.3 Turning a load...................................................................................195
8 Driving with a rigged crane............................................................................199
	8.1 Safety instructions..............................................................................199
	8.2 Driving distance.................................................................................200
	8.3 Rigging mode and axle loads......................................................................200
	8.4 Before driving the rigged truck crane............................................................201
	8.5 Driving the rigged truck crane...................................................................201
	8.6 Tables with boom positions and axle loads........................................................203
		8.6.1 Swing-away lattice GMK51302..............................................................204
		8.6.2 Swing-away lattice GMK51101..............................................................208
		8.6.3 Boom extension GMK51302..................................................................212
		8.6.4 Boom extension GMK51101..................................................................216
		8.6.5 Auxiliary single-sheave boom top...........................................................222
9 Maintenance............................................................................................225
	9.1 Cleaning.........................................................................................225
	9.2 Maintenance plans................................................................................226
		9.2.1 Maintenance plan M 1.......................................................................226
		9.2.2 Maintenance plan M 12......................................................................226
	9.3 Description of maintenance work..................................................................227
		9.3.1 Lubricating pins...........................................................................227
		9.3.2 Lubricate joints...........................................................................228
10 Index.................................................................................................233
	A....................................................................................................235
	B....................................................................................................235
	D....................................................................................................235
	E....................................................................................................236
	F....................................................................................................236
	H....................................................................................................236
	I....................................................................................................236
	L....................................................................................................236
	M....................................................................................................237
	O....................................................................................................237
	P....................................................................................................237
	R....................................................................................................237
	S....................................................................................................238
	T....................................................................................................239
	W....................................................................................................239

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V