Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112783 – PDF DOWNLOAD

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Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112783 – PDF DOWNLOAD

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Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112783 – PDF DOWNLOAD

Language : English
Pages : 306
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112783 – PDF DOWNLOAD

Basic safety instructions:

In principle, the basic safety instructions from the GMK 5130-2/5110-1 oper- ating manual are
applicable. The basic safety instructions as regards the lat- tice extensions supplied for the
truck crane have been given below.
2.1 Intended use:
The GMK 5130-2/5110-1 is a state-of-the-art truck crane, designed in accord- ance with approved
safety regulations. Nevertheless, the operator or third parties can still be endangered and the
crane or other property put at risk while using it.

• In addition to the following specifications, also follow the specifications about proper use given
  in the GMK 5130-2/5110-1 operating manual.
• The GMK 5130-2/5110-1 may only be operated with parts of equipment which are permitted by Manitowoc
  Crane Group Germany GmbH and which are labelled with the serial number of the GMK 5130-2/5110-1.

 Improper use:

• Manitowoc Crane Group Germany GmbH is not liable for damage resulting from the improper or
  unauthorized use of the GMK 5130-2/5110-1 truck crane. The user alone bears the risk.
• In addition to the following specifications, also follow the specifications about improper use
  given in the GMK 5130-2/5110-1 operating manual.

Organisational measures:

Make sure the maintenance personnel also have the necessary expertise to operate the crane safely.
Make sure the maintenance personnel have access to the operating instructions.

• Only qualified or instructed personnel may carry out work on the truck crane.
• The responsibilities regarding the operation of the crane, rigging, mainte- nance and repair work
  must be clearly defined.
• Make sure that persons who will work on the truck crane are provided with the required information
  prior to commencing work. Instruct your person- nel (e.g. banksmen, slingers, rigging personnel)
  accordingly.
• Observe all safety instructions and warnings on the truck crane.
• Welding work on load-bearing parts may only be carried out by qualified personnel with the
  manufacturer’s prior permission. To avoid any damage, especially to electronic components, you must
  take certain precautions before performing any welding work. You should therefore always consult
  CraneCARE before doing any welding work.
• Spare parts must fulfil the technical requirements defined by the manufac-
  turer. Genuine spare parts always meet these requirements.

TABLE OF CONTENTS:

Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112783 – PDF DOWNLOAD

1 Overview...............................................................................................  7
	1.1 Accidents........................................................................................  7
	1.2 Warranty.........................................................................................  7
	1.3 Terms used.......................................................................................  8
	1.4 Notes about the lattice extension operating manual............................................... 11
		1.4.1 What do the symbols used mean?............................................................. 11
		1.4.2 Deviations in case of figures.............................................................. 11
		1.4.3 Definitions of direction information....................................................... 11
		1.4.4 How are the operating instructions structured?............................................. 13
		1.4.5 How do I find the information I need?...................................................... 13
	1.5 Specifications in US standard units of measurement............................................... 14
	1.6 Conversion table for US measurements............................................................. 15
2 Basic safety instructions.............................................................................. 19
	2.1 Intended use..................................................................................... 19
	2.2 Improper use..................................................................................... 19
	2.3 Organisational measures.......................................................................... 20
	2.4 Personnel qualifications......................................................................... 21
	2.5 Safety instructions for working with the lattice extension....................................... 22
3 For operations planning................................................................................ 25
	3.1 Information...................................................................................... 25
	3.2 Swing-away lattice............................................................................... 27
		3.2.1 Assembly................................................................................... 27
		3.2.2 Identification............................................................................. 28
		3.2.3 Transport dimensions and weights........................................................... 29
		3.2.4 Slinging points............................................................................ 30
		3.2.5 Transport.................................................................................. 31
	3.3 Boom extension................................................................................... 33
		3.3.1 Assembly................................................................................... 33
		3.3.2 Identification............................................................................. 35
		3.3.3 Transport dimensions and weights........................................................... 35
		3.3.4 Slinging points............................................................................ 36
		3.3.5 Transportation............................................................................. 36
	3.4 Auxiliary single-sheave boom top................................................................. 37
	3.5 Integrated heavy load lattice extension (ISS).................................................... 39
4 Swing-away lattice..................................................................................... 43
	4.1 Validity......................................................................................... 43
	4.2 Short description of the operating elements...................................................... 45
		4.2.1 In the crane cab........................................................................... 45
		4.2.2 Operating elements on the swing-away lattice............................................... 47
		4.2.3 Operating elements on the hand-held control................................................ 48
	4.3 Checklists for rigging work...................................................................... 49
		4.3.1 Overview of the required rigging work...................................................... 49
		4.3.2 CHECKLIST: Installing the 11/18 m (36/59 ft) swing-away lattice............................ 50
		4.3.3 CHECKLIST: Removing the 11/18 m (36/59 ft) swing-away lattice.............................. 53
		4.3.4 CHECKLIST: Rigging the 11 m (36 ft) swing-away lattice..................................... 57
		4.3.5 CHECKLIST: Rigging the 18 m (59 ft) swing-away lattice..................................... 63
		4.3.6 CHECKLIST: Unrigging 11 m (36 ft) swing-away lattice....................................... 69
		4.3.7 CHECKLIST: Unrigging 18 m (59 ft) swing-away lattice....................................... 73
	4.4 Description of rigging work...................................................................... 79
		4.4.1 Swing-away lattice, securing with rope..................................................... 79
		4.4.2 Checking the transport condition........................................................... 80
		4.4.3 Checking the locking device on the hose drum............................................... 85
		4.4.4 Position of the hydraulic connections...................................................... 86
		4.4.5 Establishing/disconnecting the hydraulic connection........................................ 87
		4.4.6 Folding the run-up rail out/in............................................................. 88
		4.4.7 Connections when the swing-away lattice is folded up....................................... 89
		4.4.8 Connections on the left and right of the main boom head....................................102
		4.4.9 Swinging the swing-away lattice on to the main boom head...................................107
		4.4.10 Swinging the swing-away lattice when rigging..............................................109
		4.4.11 Connections to the swing-away lattice, establishing/disconnecting.........................113
		4.4.12 Electrical connections to the swing-away lattice..........................................115
		4.4.13 Folding deflection sheave out/in..........................................................118
		4.4.14 Positioning/removing the hoist rope.......................................................120
		4.4.15 Installing/removing the lifting limit switch..............................................122
		4.4.16 Installing/removing the anemometer........................................................125
		4.4.17 Air traffic control light – electrical connection.........................................127
		4.4.18 Swing-away lattice, derricking............................................................129
	4.5 Operation with swing-away lattice................................................................133
		4.5.1 Setting the SLI............................................................................133
		4.5.2 Derricking the main boom...................................................................135
		4.5.3 Telescoping with rigged heavy load lattice extension.......................................136
		4.5.4 Information about the SLI shutdown.........................................................137
		4.5.5 Procedure if permissible wind speed is exceeded............................................137
		4.5.6 Information about the main boom operation when the swing- away lattice is folded/rigged....138
		4.5.7 Notes on two-hook operation................................................................139
	4.6 Tracing and eliminating malfunctions.............................................................141
5 Boom extension.........................................................................................145
	5.1 Checklists for rigging work......................................................................145
		5.1.1 CHECKLIST: Installing boom extension.......................................................145
		5.1.2 CHECKLIST: Removing the boom extension.....................................................150
	5.2 Description of rigging work......................................................................155
		5.2.1 Installing/removing section3 and section4................................................155
		5.2.2 Installing/removing the swing-away lattice for the boom extension..........................157
		5.2.3 Hydraulic connection at the boom extension.................................................158
		5.2.4 Electrical connection on the boom extension................................................162
		5.2.5 Fold the deflection sheave in/out on section3.............................................166
		5.2.6 Positioning/removing the hoist rope........................................................167
	5.3 Operation with boom extension....................................................................169
		5.3.1 Setting the SLI............................................................................169
		5.3.2 Derricking the main boom...................................................................170
		5.3.3 Telescoping with rigged boom extension.....................................................170
		5.3.4 Information about the SLI shutdown.........................................................171
		5.3.5 Procedure if permissible wind speed is exceeded............................................171
		5.3.6 Notes on two-hook operation................................................................171
6 Auxiliary single-sheave boom top.......................................................................175
	6.1 Installing/removing..............................................................................175
		6.1.1 Installing/removing the auxiliary single-sheave boom top...................................175
	6.2 Rigging the auxiliary single-sheave boom top.....................................................177
		6.2.1 Rigging in working position/transport position.............................................177
		6.2.2 Attaching and removing hoist rope..........................................................178
		6.2.3 Lifting limit switch and anemometer........................................................180
	6.3 Operation with the auxiliary single-sheave boom top..............................................183
		6.3.1 Setting the SLI............................................................................183
		6.3.2 Derricking, telescoping the main boom......................................................183
		6.3.3 Information about the SLI shutdown.........................................................184
		6.3.4 Procedure if permissible wind speeds are exceeded..........................................184
		6.3.5 SLI display with the auxiliary single-sheave boom top folded up/rigged.....................185
		6.3.6 Notes on two-hook operation................................................................185
7 Integrated heavy load lattice extension (ISS)..........................................................189
	7.1 Checklists for rigging work......................................................................191
		7.1.1 Overview of the required rigging work......................................................191
		7.1.2 CHECKLIST: Installing ISS-A and ISS-B......................................................192
		7.1.3 CHECKLIST: Removing ISS-A and ISS-B........................................................194
		7.1.4 CHECKLIST: Rigging ISS-A...................................................................196
		7.1.5 CHECKLIST: Unrigging ISS-A.................................................................203
		7.1.6 CHECKLIST: Rigging ISS-B...................................................................209
		7.1.7 CHECKLIST: Unrigging ISS-B.................................................................213
	7.2 Description of rigging work......................................................................217
		7.2.1 ISS with a guide rope......................................................................217
		7.2.2 (Only ISS-A) Check transport condition.....................................................218
		7.2.3 (Only ISS-B) Check transport condition.....................................................218
		7.2.4 (Only ISS-A) Electrical connection between ISS – SectionA.................................220
		7.2.5 (Only ISS-A) Electrical connection between SectionA – main boom...........................221
		7.2.6 (Only ISS-A) Electrical connection between SectionA – ISS.................................222
		7.2.7 (Only ISS-B) Front connection..............................................................223
		7.2.8 (Only ISS-B) Rear connection...............................................................226
		7.2.9 Folding in/folding out roller lever........................................................227
		7.2.10 Installing/removing the lifting limit switch..............................................228
		7.2.11 Installing/removing the anemometer........................................................230
		7.2.12 Air traffic control light – electrical connection.........................................231
		7.2.13 Positioning/removing the hoist rope.......................................................232
		7.2.14 Slewing swing-away lattice/section A......................................................236
		7.2.15 Derricking the ISS........................................................................238
	7.3 Operation with ISS...............................................................................239
		7.3.1 Setting the SLI............................................................................239
		7.3.2 Derricking the main boom...................................................................240
		7.3.3 Telescoping with rigged ISS................................................................241
		7.3.4 Information about the SLI shutdown.........................................................241
		7.3.5 Procedure if the permissible wind speed is exceeded........................................242
		7.3.6 Information about main boom operation when the ISS is folded/rigged ISS....................243
		7.3.7 Notes on two-hook operation................................................................245
8 Turning loads..........................................................................................249
	8.1 Requirements.....................................................................................249
	8.2 Setting the SLI..................................................................................251
	8.3 Turning a load...................................................................................253
9 Driving with a rigged crane............................................................................257
	9.1 Safety instructions..............................................................................257
	9.2 Driving distance.................................................................................258
	9.3 Rigging mode and axle loads......................................................................258
	9.4 Before driving the rigged truck crane............................................................259
	9.5 Driving the rigged truck crane...................................................................259
	9.6 Tables with boom positions and axle loads........................................................261
		9.6.1 11 m (36ft) swing-away lattice GMK51302.................................................262
		9.6.2 18 m (59ft) swing-away lattice GMK51302.................................................264
		9.6.3 26 m (85ft) boom extension GMK51302.....................................................266
		9.6.4 32 m (105ft) boom extension GMK51302....................................................268
		9.6.5 Integrated heavy load lattice extension (ISS) GMK51302...................................270
		9.6.6 11 m (36ft) swing-away lattice GMK51101.................................................272
		9.6.7 18 m (59ft) swing-away lattice GMK51101.................................................274
		9.6.8 26 m (85ft) boom extension GMK51101.....................................................276
		9.6.9 32 m (105ft) boom extension GMK51101....................................................278
		9.6.10 38 m (125ft) boom extension GMK51101...................................................280
		9.6.11 Integrated heavy load lattice extension (ISS) GMK51101..................................282
		9.6.12 Auxiliary single-sheave boom top..........................................................284
10 Maintenance...........................................................................................287
	10.1 Cleaning........................................................................................287
	10.2 Maintenance plans...............................................................................289
		10.2.1 Maintenance plan M 1......................................................................289
		10.2.2 Maintenance plan M 12.....................................................................289
	10.3 Description of maintenance work.................................................................291
		10.3.1 Lubricating pins..........................................................................291
		10.3.2 Lubricate joints..........................................................................292
11 Index.................................................................................................297
	A....................................................................................................299
	B....................................................................................................299
	D....................................................................................................300
	E....................................................................................................300
	F....................................................................................................300
	H....................................................................................................300
	I....................................................................................................300
	L....................................................................................................301
	M....................................................................................................301
	O....................................................................................................302
	P....................................................................................................302
	R....................................................................................................302
	S....................................................................................................302
	T....................................................................................................304
	W....................................................................................................304

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V