Grove Crane GMK 5130-2 Lattice Extension Operation Instruction Manual 3112501 – PDF DOWNLOAD

Description

Grove Crane GMK 5130-2 Lattice Extension Operation Instruction Manual 3112501 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 5130-2 Lattice Extension Operation Instruction Manual 3112501 – PDF DOWNLOAD

Language : English
Pages : 226
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 5130-2 Lattice Extension Operation Instruction Manual 3112501 – PDF DOWNLOAD

About these operating instructions:

Validity of these operating instruc-tions:

• These operating instructions apply for the lattice extension whose serial number of which is
  identical to that on the cover sheet. The labelling of the
  lattice extensions à Identification, p. 2 – 4.
• For the operation of the truck crane with lattice extension, the operating instructions delivered
  with the truck crane apply as well.

Prerequisites for assembly and operation
These lattice extensions may only be operated on the truck crane whose serial number matches that
of the lattice extension.

The operation of GMK 5130-2 with one of the lattice extensions described in these operating
instructions is subject to:
– all the safety instructions contained in the operating instructions supplied with the GMK 5130-2
and
– all the following safety instructions.
Always secure the pins both in the connecting points and in the holders using retaining pins. This
prevents unsecured pins from coming loose, fall- ing out and causing injuries.

Observe the centre of gravity information when slinging and use suitable slinging material.
In this way, you prevent the attached sections from slipping out, falling and
causing injury during installation or removal.

TABLE OF CONTENTS:

Grove Crane GMK 5130-2 Lattice Extension Operation Instruction Manual 3112501 – PDF DOWNLOAD

1 Information............................................................................................  7
	1.1 About these operating instructions...............................................................  7
	1.2 Basic safety instructions........................................................................  7
	1.3 Intended use.....................................................................................  8
	1.4 Organisational measures..........................................................................  8
	1.5 Personnel qualifications.........................................................................  9
	1.6 Safety instructions for working with the lattice extension.......................................  9
	1.7 Definitions of direction information............................................................. 10
	1.8 How are the operating instructions structured.................................................... 12
	1.9 Specifications in US standard units of measurement............................................... 12
	1.10 Conversion table for US measurements............................................................ 13
2 For operations planning................................................................................ 17
	2.1 Information...................................................................................... 17
	2.2 Swing-away lattice............................................................................... 19
		2.2.1 Assembly................................................................................... 19
		2.2.2 Identification............................................................................. 20
		2.2.3 Transport dimensions and weights........................................................... 20
		2.2.4 Slinging points............................................................................ 21
		2.2.5 Transport.................................................................................. 22
	2.3 Boom extension................................................................................... 23
		2.3.1 Assembly................................................................................... 23
		2.3.2 Identification............................................................................. 24
		2.3.3 Transport dimensions and weights........................................................... 24
		2.3.4 Slinging points............................................................................ 25
		2.3.5 Transportation............................................................................. 25
	2.4 Auxiliary single-sheave boom top................................................................. 27
3 Swing-away lattice..................................................................................... 31
	3.1 Validity......................................................................................... 31
	3.2 Short description of the operating elements...................................................... 33
		3.2.1 In the crane cab........................................................................... 33
		3.2.2 Operating elements on the swing-away lattice............................................... 35
		3.2.3 Operating elements on the hand-held control................................................ 36
	3.3 Checklists for rigging work...................................................................... 37
		3.3.1 Overview of the required rigging work...................................................... 37
		3.3.2 CHECKLIST: Installing the 11/18 m (36/59 ft) swing-away lattice............................ 38
		3.3.3 CHECKLIST: Removing the 11/18 m (36/59 ft) swing-away lattice.............................. 40
		3.3.4 CHECKLIST: Rigging the 11 m (36 ft) swing-away lattice..................................... 45
		3.3.5 CHECKLIST: Rigging the 18 m (59 ft) swing-away lattice..................................... 51
		3.3.6 CHECKLIST: Unrigging 11 m (36 ft) swing-away lattice....................................... 57
		3.3.7 CHECKLIST: Unrigging 18 m (59 ft) swing-away lattice....................................... 63
	3.4 Description of rigging work...................................................................... 69
		3.4.1 Swing-away lattice, securing with rope..................................................... 69
		3.4.2 Checking the transport condition........................................................... 70
		3.4.3 Checking the locking device on the hose drum............................................... 75
		3.4.4 Position of the hydraulic connections...................................................... 76
		3.4.5 Establishing/disconnecting the hydraulic connection........................................ 77
		3.4.6 Folding the run-up rail out/in............................................................. 78
		3.4.7 Connections when the swing-away lattice is folded up....................................... 79
		3.4.8 Connections on the left and right of the main boom head.................................... 91
		3.4.9 Swinging the swing-away lattice on to the main boom head................................... 96
		3.4.10 Slewing the swing-away lattice when rigging............................................... 97
		3.4.11 Connections to the swing-away lattice, establishing/disconnecting.........................101
		3.4.12 Electrical connections to the swing-away lattice..........................................103
		3.4.13 Folding deflection sheave out/in..........................................................106
		3.4.14 Positioning/removing the hoist rope.......................................................108
		3.4.15 Installing/removing the lifting limit switch..............................................110
		3.4.16 Installing/removing the anemometer........................................................113
		3.4.17 Air traffic control light – electrical connection.........................................115
		3.4.18 Swing-away lattice, derricking............................................................117
		3.4.19 Setting the angle – with the auxiliary crane..............................................121
		3.4.20 Setting the angle – without the auxiliary crane...........................................122
	3.5 Operation with swing-away lattice................................................................129
		3.5.1 Setting the SLI............................................................................129
		3.5.2 Derricking the main boom...................................................................131
		3.5.3 Telescoping with rigged heavy load lattice extension.......................................132
		3.5.4 Information about the SLI shutdown.........................................................133
		3.5.5 Procedure if permissible wind speed is exceeded............................................133
		3.5.6 Information about the main boom operation when the swing- away lattice is folded/rigged....134
		3.5.7 Notes on two-hook operation................................................................135
	3.6 Tracing and eliminating malfunctions.............................................................137
4 Boom extension.........................................................................................141
	4.1 Checklists for rigging work......................................................................141
		4.1.1 CHECKLIST: Rigging the 26/32 m (85/105 ft) boom extension..................................141
		4.1.2 CHECKLIST: Unrigging the 26/32 m (85/105 ft) boom extension................................146
	4.2 Description of rigging work......................................................................151
		4.2.1 Installing/removing section3 and section4................................................151
		4.2.2 Installing/removing the swing-away lattice for the boom extension..........................153
		4.2.3 Hydraulic connection at the boom extension.................................................154
		4.2.4 Electrical connection on the boom extension................................................157
		4.2.5 Fold the deflection sheave in/out on section3.............................................160
		4.2.6 Positioning/removing the hoist rope........................................................161
	4.3 Operation with boom extension....................................................................163
		4.3.1 Setting the SLI............................................................................163
		4.3.2 Derricking the main boom...................................................................164
		4.3.3 Telescoping with rigged boom extension.....................................................164
		4.3.4 Information about the SLI shutdown.........................................................165
		4.3.5 Procedure if permissible wind speed is exceeded............................................165
		4.3.6 Notes on two-hook operation................................................................165
5 Auxiliary single-sheave boom top.......................................................................169
	5.1 Installing/removing..............................................................................169
		5.1.1 Installing/removing the auxiliary single-sheave boom top...................................169
	5.2 Rigging the auxiliary single-sheave boom top.....................................................171
		5.2.1 Rigging in working position/transport position.............................................171
		5.2.2 Attaching and removing hoist rope..........................................................172
		5.2.3 Lifting limit switch and anemometer........................................................174
	5.3 Operation with the auxiliary single-sheave boom top..............................................177
		5.3.1 Setting the SLI............................................................................177
		5.3.2 Derricking, telescoping the main boom......................................................177
		5.3.3 Information about the SLI shutdown.........................................................178
		5.3.4 Procedure if permissible wind speeds are exceeded..........................................178
		5.3.5 SLI display with the auxiliary single-sheave boom top folded up/rigged.....................179
		5.3.6 Notes on two-hook operation................................................................179
6 Turning loads..........................................................................................183
	6.1 Requirements.....................................................................................183
	6.2 Setting the SLI..................................................................................185
	6.3 Turning a load...................................................................................187
7 Driving with a rigged crane............................................................................191
	7.1 Safety instructions..............................................................................191
	7.2 Driving distance.................................................................................193
	7.3 Rigging mode and axle loads......................................................................193
	7.4 Before driving the rigged truck crane............................................................195
	7.5 Driving the rigged truck crane...................................................................195
	7.6 Tables with boom positions and axle loads........................................................197
		7.6.1 Swing-away lattice.........................................................................198
		7.6.2 Boom extension.............................................................................202
		7.6.3 Auxiliary single-sheave boom top...........................................................206
8 Maintenance............................................................................................209
	8.1 Cleaning.........................................................................................209
	8.2 Maintenance plans................................................................................211
		8.2.1 Maintenance plan M 1.......................................................................211
		8.2.2 Maintenance plan M 12......................................................................211
	8.3 Description of maintenance work..................................................................213
		8.3.1 Lubricating pins...........................................................................213
		8.3.2 Lubricate joints...........................................................................214
9 Index..................................................................................................219
	A....................................................................................................221
	B....................................................................................................221
	D....................................................................................................221
	E....................................................................................................222
	H....................................................................................................222
	I....................................................................................................222
	L....................................................................................................222
	M....................................................................................................222
	O....................................................................................................223
	P....................................................................................................223
	R....................................................................................................223
	S....................................................................................................223
	T....................................................................................................224

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