Grove Crane GMK 5170-1 Lattice Extension Operation Instructions Manual SN 3113040 – PDF DOWNLOAD

Description

Grove Crane GMK 5170-1 Lattice Extension Operation Instructions Manual SN 3113040 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 5170-1 Lattice Extension Operation Instructions Manual SN 3113040 – PDF DOWNLOAD

Language : English
Pages : 228
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Grove Crane GMK 5170-1 Lattice Extension Operation Instructions Manual SN 3113040 – PDF DOWNLOAD

Information:
About these operating instructions:

Validity of these operating instructions:

• These Operating instructions apply to the lattice extension of which the serial number is identical
  to that on the cover sheet. The designation of the
  lattice extensions à Identification, p. 2 – 4.
• For the operation of the truck crane with lattice extension, the Operating instructions supplied
  with the truck crane also apply.

Prerequisites for assembly and operation:
These lattice extensions may only be operated on truck cranes with the same serial number as that
of the lattice extensions.

The operation of the GMK 5170-1 with one of the lattice extensions described in these operating
instructions is subject to:
– All the safety instructions contained in the operating instructions supplied with the truck
crane and
– All of the following safety instructions
Secure the pins both in the connecting points and in the holders always with retaining pins to
prevent unsecured pins from coming loose, falling down and causing injuries.

Observe the centre of gravity information for slinging and use suitable slinging material.
In this way, you can prevent attached sections from slipping out, falling
down and causing injury during the installation or removal.

TABLE OF CONTENTS:

Grove Crane GMK 5170-1 Lattice Extension Operation Instructions Manual SN 3113040 – PDF DOWNLOAD

Additional page: Modification of ISS-A to ISS-B..........................................................  3
	Scope of delivery....................................................................................  3
	Clamp 1..............................................................................................  4
	Clamp 2 on initial installation......................................................................  6
	Clamp 2 on repeated installation.....................................................................  8
	Clamp 2..............................................................................................  8
1 Information............................................................................................ 13
	1.1 About these operating instructions............................................................... 13
	1.2 Basic safety instructions........................................................................ 13
	1.3 Intended use..................................................................................... 14
	1.4 Organisational measures.......................................................................... 14
	1.5 Qualifications of personnel...................................................................... 15
	1.6 Safety instructions for working with thelatticeextension....................................... 15
	1.7 Definitions of directional information........................................................... 17
	1.8 How are the operating instructions structured?................................................... 18
	1.9 Specifications in US units of measurement........................................................ 18
	1.10 Conversion table for US units of measurement.................................................... 19
2 For operations planning................................................................................ 23
	2.1 Notes............................................................................................ 23
	2.2 Swing-away lattice............................................................................... 25
		2.2.1 Assembly................................................................................... 25
		2.2.2 Identification............................................................................. 26
		2.2.3 Transport dimensions and weights........................................................... 27
		2.2.4 Transport.................................................................................. 28
	2.3 Boom extension................................................................................... 29
		2.3.1 Assembly................................................................................... 29
		2.3.2 Identification............................................................................. 30
		2.3.3 Transport dimensions and weights........................................................... 30
		2.3.4 Slinging points............................................................................ 31
		2.3.5 Transport.................................................................................. 31
	2.4 Auxiliary single-sheave boom top................................................................. 32
3 Swing-away lattice..................................................................................... 35
	3.1 Validity......................................................................................... 35
	3.2 Short description of the operating elements...................................................... 37
		3.2.1 In the crane cab........................................................................... 37
		3.2.2 Operating elements on the swing-away lattice............................................... 39
		3.2.3 Operating elements on the hand-held control................................................ 40
	3.3 Checklists for rigging work...................................................................... 41
		3.3.1 Overview of the required rigging work...................................................... 41
		3.3.2 CHECKLIST: Installing the 11/18 m (36/59 ft) swing-away lattice............................ 42
		3.3.3 CHECKLIST: Removing the 11/18 m (36/59 ft) swing-away lattice.............................. 44
		3.3.4 CHECKLIST: Rigging the 11 m (36 ft) swing-away lattice..................................... 49
		3.3.5 CHECKLIST: Rigging the 18 m (59 ft) swing-away lattice..................................... 55
		3.3.6 CHECKLIST: Unrigging 11 m (36 ft) swing-away lattice....................................... 61
		3.3.7 CHECKLIST: Unrigging 18 m (59 ft) swing-away lattice....................................... 67
	3.4 Description of rigging work...................................................................... 73
		3.4.1 Swing-away lattice, securing with rope..................................................... 73
		3.4.2 Checking the transport condition........................................................... 74
		3.4.3 Checking the locking device on the hose drum............................................... 79
		3.4.4 Position of the hydraulic connections...................................................... 80
		3.4.5 Establishing/disconnecting the hydraulic connection........................................ 81
		3.4.6 Folding the run-up rail out/in............................................................. 82
		3.4.7 Connections when the swing-away lattice is folded up....................................... 83
		3.4.8 Connections on the left and right of the main boom head.................................... 95
		3.4.9 Swinging the swing-away lattice on to the main boom head...................................100
		3.4.10 Slewing the swing-away lattice when rigging...............................................101
		3.4.11 Connections to the swing-away lattice, establishing/disconnecting.........................105
		3.4.12 Electrical connections to the swing-away lattice..........................................107
		3.4.13 Folding deflection sheave out/in..........................................................110
		3.4.14 Positioning/removing the hoist rope.......................................................112
		3.4.15 Installing/removing the lifting limit switch..............................................114
		3.4.16 Installing/removing the anemometer........................................................117
		3.4.17 Air traffic control light – electrical connection.........................................119
		3.4.18 Swing-away lattice, derricking............................................................121
		3.4.19 Setting the angle – with the auxiliary crane..............................................125
		3.4.20 Setting the angle – without the auxiliary crane...........................................126
	3.5 Operation with swing-away lattice................................................................133
		3.5.1 Setting the RCL............................................................................133
		3.5.2 Derricking the main boom...................................................................135
		3.5.3 Telescoping with rigged heavy load lattice extension.......................................136
		3.5.4 Information about the RCL shutdown.........................................................137
		3.5.5 Procedure if permissible wind speed is exceeded............................................137
		3.5.6 Information about the main boom operation when the swing- away lattice is folded/rigged....138
		3.5.7 Notes on two-hook operation................................................................139
	3.6 Tracing and eliminating malfunctions.............................................................141
4 Boom extension.........................................................................................145
	4.1 Rigging work checklists..........................................................................145
		4.1.1 CHECKLIST: Rigging the 26/34 m (85/111 ft) boom extension..................................145
		4.1.2 CHECKLIST: Unrigging the 26/34 m (85/111 ft) boom extension................................150
	4.2 Description of the rigging work..................................................................155
		4.2.1 Installing/removing section3 and section4................................................155
		4.2.2 Installing/removing the swing-away lattice for the boom extension.........................157
		4.2.3 Hydraulic connection on the boom extension.................................................158
		4.2.4 Electrical connection on the boom extension................................................161
		4.2.5 Fold in/out the deflection sheave on section3.............................................164
		4.2.6 Applying/removing the hoist rope...........................................................165
	4.3 Operation with boom extension....................................................................167
		4.3.1 Setting the RCL............................................................................167
		4.3.2 Derricking the main boom...................................................................168
		4.3.3 Telescoping with rigged boom extension.....................................................168
		4.3.4 Notes on the RCL shutdown..................................................................169
		4.3.5 Procedure if permissible wind speed is exceeded............................................169
		4.3.6 Notes on two-hook operation................................................................169
5 Auxiliary single-sheave boom top.......................................................................173
	5.1 Installation/removal.............................................................................173
		5.1.1 Installing/removing the auxiliary single-sheave boom top...................................173
	5.2 Rigging the auxiliary single-sheave boom top.....................................................175
		5.2.1 Rigging in working position/transport position.............................................175
		5.2.2 Applying and removing the hoist rope.......................................................176
		5.2.3 Lifting limit switch and anemometer........................................................178
	5.3 Operation with the auxiliary single-sheave boom top..............................................181
		5.3.1 Setting the RCL............................................................................181
		5.3.2 Derricking and telescoping the main boom...................................................181
		5.3.3 Notes on the RCL shutdown..................................................................182
		5.3.4 Procedure if permissible wind speeds are exceeded..........................................182
		5.3.5 LMB display with folded/rigged auxiliary single-sheave boom top............................183
		5.3.6 Notes on two-hook operation................................................................183
6 Turning loads..........................................................................................187
	6.1 Prerequisites....................................................................................187
	6.2 Setting the RCL..................................................................................188
	6.3 Turning a load...................................................................................190
7 Driving with rigged crane..............................................................................195
	7.1 Safety instructions..............................................................................195
	7.2 Route............................................................................................197
	7.3 Rigging modes and axle loads.....................................................................197
	7.4 Before driving the rigged truck crane............................................................199
	7.5 Driving the rigged truck crane...................................................................199
	7.6 Tables with boom positions and axle loads........................................................201
		7.6.1 Swing-away lattice.........................................................................202
		7.6.2 Boom extension.............................................................................206
		7.6.3 Auxiliary single-sheave boom top...........................................................210
8 Maintenance............................................................................................213
	8.1 Cleaning.........................................................................................213
	8.2 Maintenance plans................................................................................214
		8.2.1 Maintenance plan M 1.......................................................................214
		8.2.2 Maintenance plan M 12......................................................................214
	8.3 Description of maintenance work..................................................................215
		8.3.1 lubricating pins...........................................................................215
		8.3.2 Lubricate joints...........................................................................216
9 Index..................................................................................................221
	A....................................................................................................223
	B....................................................................................................223
	D....................................................................................................223
	E....................................................................................................224
	H....................................................................................................224
	I....................................................................................................224
	L....................................................................................................224
	M....................................................................................................224
	O....................................................................................................225
	P....................................................................................................225
	R....................................................................................................225
	S....................................................................................................225
	T....................................................................................................226

Questions? Email us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V