Grove Crane GMK 5200-1 Driving Operating Manual 3302421 – PDF DOWNLOAD

Description

Grove Crane GMK 5200-1 Driving Operating Manual 3302421 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 5200-1 Driving Operating Manual 3302421 – PDF DOWNLOAD

Language : English
Pages : 978
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane GMK 5200-1 Driving Operating Manual 3302421 – PDF DOWNLOAD

Intended use:

The GMK 5200-1 is a state-of-the-art truck crane, designed in accordance with approved safety
regulations. Nevertheless, the operator or third parties can still be endangered and the crane or
other property put at risk while using it.

• The truck crane may only be modified with the consent of Manitowoc Crane Group Germany GmbH.
• The GMK 5200-1 truck crane may only be used when it is in perfect technical condition and for its
  intended purpose and with due attention paid to safe operation and possible hazards.
  Any malfunctions that could impair safety must be eliminated immediately.
• The GMK 5200-1 truck crane may only be operated without the correspond- ing special equipment
  within the permitted temperature range; à Technical
  data, p. 1 – 7.

The GMK 5200-1 truck crane is designed solely for lifting loads which are within the permitted GMK
5200-1 lifting capacities. The load must be slung as prescribed to a hook block which is positioned
vertically over the load prior to lifting.

Intended use also includes
– observing the entire crane documentation, consisting of the operating manual(s), the lifting
capacity table, the outrigger pressure table and the safety manual
– adhering to the inspection and maintenance requirements specified in the maintenance manual.
The GMK 5200-1 may only be operated with parts of equipment which are permitted by Manitowoc Crane
Group Germany GmbH and which are labelled with the serial number of the GMK 5200-1.
The manufacturer is not liable for any damage caused by improper or unauthorized use of the GMK
5200-1 truck crane. The user alone bears the
risk.

TABLE OF CONTENTS:

Grove Crane GMK 5200-1 Driving Operating Manual 3302421 – PDF DOWNLOAD

Part 1 – Driving..........................................................................  1
	Additional/Correction Pages...........................................................  0
		3_302_652_EN_20170831.............................................................  3
			Additional page GMK – Reduction of slewing speed..............................  3
				1 Reduction of slewing speed – can be switched on and off.................  3
					1.1 Important notes...................................................  3
						With reduction switched on........................................  3
						With reduction switched off.......................................  3
	1 Overview............................................................................ 39
		1.1 Accidents..................................................................... 39
		1.2 Branch offices................................................................ 41
			1.2.1 Manitowoc Crane Care.................................................... 41
			1.2.2 Dealer list............................................................. 41
		1.3 Warranty specifications....................................................... 41
		1.5 Technical data................................................................ 45
			1.5.1 Maximum lifting capacity (DIN/ISO/EN)................................... 45
			1.5.2 Maximum lifting capacity (ASME B 30.5).................................. 45
			1.5.3 Dimensions and weights of the truck crane, axle loads...................  0
				Dimensions................................................................ 47
				Weight and axle loads..................................................... 47
			1.5.4 Dimensions and weights of removable parts............................... 48
				Spare wheel............................................................... 48
				Outriggers................................................................ 48
				Auxiliary hoist........................................................... 51
				Counterweight parts....................................................... 51
			1.5.5 Carrier................................................................. 52
				Engine.................................................................... 52
				Transmission.............................................................. 52
				Transfer case............................................................. 52
				Axle lines................................................................ 52
				Steering.................................................................. 52
				Tyres..................................................................... 53
				Electrical system......................................................... 53
				Tool...................................................................... 53
				Towing couplings.......................................................... 53
				Driving speeds............................................................ 53
				Climbing ability.......................................................... 53
				Outriggers................................................................ 54
			1.5.6 Superstructure.......................................................... 56
				Main hoist................................................................ 56
				Auxiliary hoist........................................................... 56
				Slewing gears............................................................. 56
				Derricking gear........................................................... 56
				Main boom................................................................. 56
				Lattice extension......................................................... 57
				Operating speeds.......................................................... 57
				Noise emission............................................................ 57
		1.6 Documentation supplied........................................................ 59
			1.6.1 Questions on documentation.............................................. 60
		1.7 Notes on the operating manual................................................. 61
			1.7.1 What do the symbols used mean?.......................................... 61
			1.7.2 How is the operating manual structured?................................. 63
				Division.................................................................. 63
				Structure of the chapters................................................. 63
			1.7.3 How do I find the information I need?................................... 65
			1.7.4 What information is available for operations planning?.................. 68
		1.8 Conversion table for US measuring units....................................... 69
		1.9 Training – Information........................................................ 71
	2 Basic safety instructions........................................................... 77
		2.1 Intended use.................................................................. 77
			2.1.1 Improper use............................................................ 78
		2.2 Organisational measures....................................................... 79
		2.3 Personnel qualifications...................................................... 81
		2.4 Safety instructions for driving the truck crane............................... 82
		2.6 Notes on transporting persons................................................. 85
			Equipment for lifting persons................................................. 85
			Personnel..................................................................... 85
			Operation..................................................................... 86
			Truck crane................................................................... 87
	3 Operating elements for driving......................................................  0
		3.2 Short description of the operating elements...................................131
	5 Driving.............................................................................  0
		5.4 Off-road driving..............................................................253
			Adjustments to the transmission...............................................253
			Connections...................................................................253
			Changing the vehicle level....................................................253
			Rocking the vehicle free and towing...........................................253
			5.4.3 Freeing truck crane stuck in terrain....................................260
				Rocking the truck crane free..............................................260
		5.7 Towing a trailer..............................................................281
			Effects on the axle loads.....................................................281
			Coupling the trailer..........................................................282
			Connecting the supply lines...................................................283
			Removing the supply lines.....................................................284
			Uncoupling the trailer........................................................284
	6 Driving modes and rigging for on-road driving.......................................289
		6.1 Driving modes.................................................................289
			Information about the axle loads..............................................289
			6.1.1 Information on how to use the tables....................................290
			6.1.2 Tables for a maximum axle load of 12t (26,500lbs).....................291
				For 385/95 R25 tyres......................................................292
				For 445/95 R25 tyres......................................................293
				For 525/80 R25 tyres......................................................294
			6.1.3 Maximum permitted speeds with an axle load of over 12t (26,500lbs)....295
		6.2 Rigging work for driving with a trailer.......................................296
	7 Malfunctions in driving mode........................................................  0
		7.2 What to do when a malfunction occurs in road traffic..........................355
		7.3 Towing the truck crane........................................................  0
			7.3.1 Towing after engine/transmission damage.................................  0
				Towing the truck crane out of the danger area.............................361
			7.3.2 Tow starting............................................................361
		7.6 Fuses.........................................................................  0
			7.6.1 Fuses in the driver's cab...............................................  0
				Group F2..................................................................373
				Group F3..................................................................373
				Group F4..................................................................374
				Other fuses...............................................................374
				Group F7..................................................................375
				Group F8..................................................................375
				Group F9..................................................................376
				Group F10.................................................................376
		7.7 Troubleshooting...............................................................  0
			7.7.2 Faults on the AdBlue (DEF) system.......................................381
			7.7.3 Malfunctions in the transmission........................................382
			7.7.4 Malfunctions of the service brake.......................................383
			7.7.5 Malfunctions of the steering............................................384
			7.7.6 Differential lock malfunctions..........................................385
			7.7.7 Malfunctions in the hydraulic system/hydraulic oil cooler...............385
			7.7.8 Malfunctions on the suspension..........................................386
			7.7.9 Malfunctions of the level adjustment system.............................386
			7.7.10 Malfunction in the CCS control unit....................................386
	8 Index...............................................................................397
		A.................................................................................399
		B.................................................................................399
		C.................................................................................400
		D.................................................................................403
		E.................................................................................404
		F.................................................................................406
		H.................................................................................406
		I.................................................................................407
		K.................................................................................407
		L.................................................................................407
		M.................................................................................408
		O.................................................................................409
		P.................................................................................410
		R.................................................................................410
		S.................................................................................412
		T.................................................................................413
		V.................................................................................415
		W.................................................................................415
Part 2 – Crane operation..................................................................419
	Additional/Correction Pages...........................................................  0
		3_302_652_EN_20170831.............................................................421
			Additional page GMK – Reduction of slewing speed..............................421
				1 Reduction of slewing speed – can be switched on and off.................421
					1.1 Important notes...................................................421
						With reduction switched on........................................421
						With reduction switched off.......................................421
	9 Operating elements for crane operation..............................................  0
		9.1 Overview of the operating elements............................................  0
			9.1.11 Outrigger control units................................................  0
				Outrigger button..........................................................529
	11 Crane operation....................................................................617
		11.1 Before operating the crane...................................................617
			11.1.1 CHECKLIST: Checks before operating the crane...........................617
		11.2 Operation of the rated capacity limiter......................................635
		11.3 Crane operation with main boom...............................................  0
			11.3.2 Permissible slewing ranges and working positions.......................665
				360 slewing range........................................................665
				0 to the rear working position...........................................665
				180 to the front rigging position........................................665
			11.3.7 Telescoping mechanism..................................................680
				Fixed length, intermediate length, telescoping length.....................685
			11.3.10 Possible movement combinations........................................712
		11.5 Working range limiter........................................................725
			11.5.6 Shutdown by working range limiter......................................735
	12 Rigging work.......................................................................  0
		12.2 Choosing a suitable site.....................................................757
			12.2.1 Determining the required ground bearing area...........................757
			12.2.4 Safe distance from electrical cables...................................762
		12.6 Outrigger....................................................................  0
			12.6.6 Extending/retracting outrigger beams...................................783
			12.6.9 Extending/retracting supporting cylinders..............................791
		12.7 Rigging/unrigging the counterweight..........................................  0
			12.7.9 Slewing with rigged counterweight......................................828
		12.8 Rigging work on the main boom................................................  0
			12.8.3 Hook block on a separate vehicle.......................................835
		12.9 Other rigging work...........................................................  0
			12.9.3 Safety harness on the main boom........................................  0
				Prerequisites.............................................................862
				Requirements..............................................................862
	13 Driving with rigged truck crane....................................................875
		13.1 Driving path.................................................................875
		13.2 Permissible rigging modes and axle loads.....................................  0
			Axle load table...............................................................877
		13.3 Before driving...............................................................  0
			13.3.2 Checking tyre pressure and wind speed..................................879
	14 Transport..........................................................................887
		14.1 Transport with transport vehicle.............................................887
	15 Malfunctions during crane operation................................................  0
		15.2 What to do when a malfunction occurs during crane operation..................897
			Load can be lowered...........................................................897
			Load cannot be lowered........................................................897
		15.4 Finding and eliminating malfunctions.........................................904
			15.4.1 Malfunctions on the engine.............................................904
			15.4.2 Malfunctions on the counterweight hoist unit...........................904
			15.4.3 Malfunctions on the main hoist/auxiliary hoist.........................905
			15.4.4 Malfunctions in the hoist cameras......................................906
			15.4.5 Malfunctions in the main boom camera...................................906
			15.4.6 Malfunctions on the derricking gear....................................907
			15.4.7 Malfunctions in the telescoping mechanism..............................908
			15.4.8 Malfunctions on the slewing gear.......................................910
			15.4.12 Malfunctions of the outriggers........................................912
			15.4.13 Malfunction in the CCS control unit...................................912
		15.5 Emergency operations and programmes..........................................921
			15.5.2 Telescoping emergency programme........................................  0
				Tables for approaching the locking points.................................931
		15.6 Hydraulic emergency operation................................................  0
			15.6.8 After emergency operation..............................................953
				Switching off emergency operation.........................................953
				Switching over to crane operation.........................................953
				Disconnecting the hoses...................................................953
	16 Index..............................................................................957
		A.................................................................................959
		B.................................................................................959
		C.................................................................................960
		D.................................................................................963
		E.................................................................................964
		F.................................................................................966
		H.................................................................................966
		I.................................................................................967
		K.................................................................................967
		L.................................................................................967
		M.................................................................................968
		O.................................................................................969
		P.................................................................................970
		R.................................................................................970
		S.................................................................................972
		T.................................................................................973
		V.................................................................................975
		W.................................................................................975

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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