Grove Crane GMK 5200-1 Lattice Extension Operating Manual 3302386 – PDF DOWNLOAD

Description

Grove Crane GMK 5200-1 Lattice Extension Operating Manual 3302386 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 5200-1 Lattice Extension Operating Manual 3302386 – PDF DOWNLOAD

Language : English
Pages : 224
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Grove Crane GMK 5200-1 Lattice Extension Operating Manual 3302386 – PDF DOWNLOAD

Information:
About this operating manual:

Validity of these operating instructions:

These Operating Instructions apply for the lattice extension, the serial num- ber of which is
identical with that on the cover sheet. The labelling of the lat-
tice extensions à Identification, p. 2 – 6.
For the operation of the truck crane with lattice extension, the Operating Instructions delivered
with the truck crane apply as well.
Prerequisites for assembly and operation
These lattice extensions may only be operated on the truck crane whose serial number matches that
of the lattice extension.

Basic safety instructions:

Safetyinstructions The operation of GMK 5200-1 with one of the lattice extensions described in
this operating manual is subject to:
– All the safety instructions contained in the operating manual supplied with the GMK 5200-1 and
– All the following safety instructions.
Always secure the pins both in the connecting points and in the holders using retaining pins. This
prevents unsecured pins from coming loose, fall- ing out and causing injuries.

Observe the centre of gravity information when slinging and use suitable slinging material.
In this way, you prevent the attached sections from slipping out, falling and
causing injury during installation or removal.

TABLE OF CONTENTS:

Grove Crane GMK 5200-1 Lattice Extension Operating Manual 3302386 – PDF DOWNLOAD

1 Information............................................................................................  7
	1.1 About this operating manual......................................................................  7
	1.2 Basic safety instructions........................................................................  7
	1.3 Intended use.....................................................................................  8
	1.4 Organisational measures..........................................................................  8
	1.5 Personnel qualifications.........................................................................  9
	1.6 Safety instructions for working with the lattice extension.......................................  9
	1.7 Definition of direction references............................................................... 11
	1.8 How are the operating instructions structured.................................................... 12
	1.9 Specifications in US standard units of measurement............................................... 12
	1.10 Conversion table for US measuring units......................................................... 13
2 For operations planning................................................................................ 17
	2.1 Information...................................................................................... 17
		2.1.1 General instructions....................................................................... 17
		2.1.2 Notes regarding the slinging points........................................................ 19
	2.2 Swing-away lattice............................................................................... 21
		2.2.1 Assembly................................................................................... 21
		2.2.2 Identification............................................................................. 22
		2.2.3 Transport dimensions, slinging points and weights.......................................... 23
		2.2.4 Transport.................................................................................. 24
	2.3 Boom extension................................................................................... 25
		2.3.1 Assembly................................................................................... 25
		2.3.2 Identification............................................................................. 26
		2.3.3 Transport dimensions, slinging points and weights.......................................... 26
		2.3.4 Transportation........................................................................... 27
	2.4 Auxiliary single-sheave boom top................................................................. 28
3 Swing-away lattice..................................................................................... 31
	3.1 Validity......................................................................................... 31
	3.2 Short description of the operating elements...................................................... 33
		3.2.1 In the crane cab........................................................................... 33
		3.2.2 Controls on the swing-away lattice......................................................... 35
		3.2.3 Controls on the hand-held control unit..................................................... 36
	3.3 Checklists for rigging work...................................................................... 37
		3.3.1 Overview of the required rigging work...................................................... 37
		3.3.2 CHECKLIST: Installing the 11/18 m (36/59 ft) swing-away lattice............................ 38
		3.3.3 CHECKLIST: Removing the 11/18 m (36/59 ft) swing-away lattice.............................. 40
		3.3.4 CHECKLIST: Rigging the 11 m (36ft) swing-away lattice..................................... 45
		3.3.5 CHECKLIST: Rigging the 18 m (59ft) swing-away lattice..................................... 51
		3.3.6 CHECKLIST: Unrigging 11 m (36 ft) swing-away lattice....................................... 57
		3.3.7 CHECKLIST: Unrigging 18 m (59 ft) swing-away lattice....................................... 63
	3.4 Description of the rigging work.................................................................. 69
		3.4.1 Securing the swing-away lattice with a rope................................................ 69
		3.4.2 Checking whether the swing-away lattice is secured for transport........................... 70
		3.4.3 Checking the rotation lock on the hose reel................................................ 75
		3.4.4 Position of the hydraulic connections.................................................... 76
		3.4.5 Making/breaking the hydraulic connection................................................... 78
		3.4.6 Folding the run-up rail out/in............................................................. 79
		3.4.7 Connections when the swing-away lattice is folded up....................................... 80
		3.4.8 Connections on the left/right of the main boom head........................................ 91
		3.4.9 Swinging the swing-away lattice on to the main boom head................................... 96
		3.4.10 Swinging the swing-away lattice when rigging.............................................. 97
		3.4.11 Making/breaking connections to the swing-away lattice.....................................101
		3.4.12 Electrical connections to the swing-away lattice..........................................103
		3.4.13 Folding deflection sheaves out/in.........................................................105
		3.4.14 Attaching/removing the hoist rope.........................................................107
		3.4.15 Installing/removing the lifting limit switch..............................................110
		3.4.16 Anemometer and air traffic control light..................................................113
		3.4.17 Derricking the swing-away lattice during rigging..........................................116
		3.4.18 Setting the angle - with the auxiliary crane..............................................119
		3.4.19 Setting the angle - without the auxiliary crane..........................................120
	3.5 Operation with swing-away lattice................................................................127
		3.5.1 Setting the RCL............................................................................127
		3.5.2 Derricking the main boom...................................................................129
		3.5.3 Telescoping with rigged swing-away lattice.................................................130
		3.5.4 Derricking the swing-away lattice..........................................................131
		3.5.5 Information about the RCL shutdown.........................................................133
		3.5.6 Procedure if permissible wind speed is exceeded............................................133
		3.5.7 Information about the main boom operation when the swing- away lattice is folded/rigged....134
		3.5.8 Notes on two-hook operation................................................................135
	3.6 Tracing and eliminating malfunctions.............................................................137
4 Boom extension.........................................................................................141
	4.1 Checklists for rigging work......................................................................141
		4.1.1 CHECKLIST: Rigging the 26/34 m (85/111 ft) boom extension..................................141
		4.1.2 CHECKLIST: Unrigging the 26/34 m (85/111 ft) boom extension................................146
	4.2 Description of the rigging work..................................................................151
		4.2.1 Installing/removing section3 and section4................................................151
		4.2.2 Installing/removing the swing-away lattice for the boom extension..........................153
		4.2.3 Hydraulic connection at the boom extension.................................................154
		4.2.4 Electrical connection on the boom extension................................................157
		4.2.5 Folding the deflection sheave in/out on section3..........................................160
		4.2.6 Attaching/removing the hoist rope..........................................................161
	4.3 Operation with boom extension....................................................................163
		4.3.1 Setting the RCL............................................................................163
		4.3.2 Derricking the main boom...................................................................164
		4.3.3 Telescoping with rigged boom extension.....................................................164
		4.3.4 Information about the RCL shutdown.........................................................165
		4.3.5 Procedure if permissible wind speed is exceeded............................................165
		4.3.6 Notes on two-hook operation................................................................166
5 Auxiliary single-sheave boom top.......................................................................169
	5.1 Installing/removing..............................................................................169
		5.1.1 Installing/removing the auxiliary single-sheave boom top...................................169
	5.2 Rigging the auxiliary single-sheave boom top.....................................................171
		5.2.1 Rigging in working position/transport position.............................................171
		5.2.2 Attaching and removing the hoist rope......................................................172
		5.2.3 Lifting limit switch and anemometer........................................................174
	5.3 Operation with the auxiliary single-sheave boom top..............................................177
		5.3.1 Setting the RCL............................................................................177
		5.3.2 Derricking, telescoping the main boom......................................................178
		5.3.3 Information about the RCL shutdown.........................................................178
		5.3.4 Procedure if permissible wind speeds are exceeded..........................................178
		5.3.5 RCL display with the auxiliary single-sheave boom top folded/ rigged.......................179
		5.3.6 Notes on two-hook operation................................................................179
6 Turning loads over.....................................................................................183
	6.1 Prerequisites....................................................................................183
	6.2 Setting the RCL..................................................................................184
	6.3 Turning a load over..............................................................................185
7 Driving with a rigged crane............................................................................189
	7.1 Safety instructions..............................................................................189
	7.2 Driving distance.................................................................................190
	7.3 Rigging mode and axle loads......................................................................190
	7.4 Before driving the rigged truck crane............................................................191
	7.5 Driving the rigged truck crane...................................................................191
	7.6 Tables with boom positions and axle loads........................................................193
		7.6.1 Swing-away lattice.........................................................................194
		7.6.2 Boom extension.............................................................................198
		7.6.3 Auxiliary single-sheave boom top...........................................................202
8 Maintenance............................................................................................207
	8.1 Cleaning.........................................................................................207
	8.2 Maintenance plans................................................................................208
		8.2.1 Maintenance plan M 1.......................................................................208
		8.2.2 Maintenance plan M 12......................................................................208
	8.3 Description of maintenance work..................................................................209
		8.3.1 Lubricating the pins.......................................................................209
		8.3.2 Greasing the piston rod of the derricking cylinder.........................................211
		8.3.3 Lubricate joints...........................................................................212
	8.4 Longer out of service periods....................................................................213
9 Index..................................................................................................217
	A....................................................................................................219
	B....................................................................................................219
	D....................................................................................................219
	E....................................................................................................220
	G....................................................................................................220
	H....................................................................................................220
	I....................................................................................................220
	L....................................................................................................220
	M....................................................................................................221
	O....................................................................................................221
	P....................................................................................................221
	R....................................................................................................221
	S....................................................................................................221
	T....................................................................................................222

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