Grove Crane GMK 5200 GMK 6220 GMK 6220 L Lattice Extension Operating Instructions Manual 3112208 – PDF DOWNLOAD

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Grove Crane GMK 5200 GMK 6220 GMK 6220 L Lattice Extension Operating Instructions Manual 3112208 – PDF DOWNLOAD

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Grove Crane GMK 5200 GMK 6220 GMK 6220 L Lattice Extension Operating Instructions Manual 3112208 – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 5200 GMK 6220 GMK 6220 L Lattice Extension Operating Instructions Manual 3112208 – PDF DOWNLOAD

Important information:
1.1 About these operating instructions:

All the lattice extensions described in these operating instructions can be obtained as additional
equipment.

Validity of this operating manual:

• These operating instructions apply exclusively to the telescopic swing-away lattice extension
  supplied by the Deutsche GROVE GmbH.
• For operating the truck crane with the telescopic swing-away lattice exten- sion, all the
  specifications in the supplied Operating instructions of the GMK 5200/6220/6220-L, which the
  telescopic swing-away lattice extension was supplied for by the works, also apply.

Prerequisites for assembly and operation:

The telescopic swing-away lattice extension may only be operated together with the GROVE mobile
crane GMK 5200/6220/6220-L, whose serial number is identical with that of the telescopic swing-away
lattice extension.

General safety instructions:

When operating the GMK 5200/6220/6220-L with the telescopic swing-away lattice extension, the crane
operator needs to observe:
– the general safety instructions in the following section Fundamental safety instructions for
crane operators and
– the safety instructions listed in the supplied operating instructions of the GMK
5200/6220/6220-L.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane GMK 5200 GMK 6220 GMK 6220 L Lattice Extension Operating Instructions Manual 3112208 – PDF DOWNLOAD

1 Important information........................................................................  7
	1.1 About these operating instructions.....................................................  7
		Validity of this operating manual......................................................  7
		Prerequisites for assembly and operation..............................................  7
		General safety instructions...........................................................  7
		Reference to other operating instructions..............................................  7
	1.2 Fundamental safety instructions for crane operators...................................  8
		1.2.1 Warnings and symbols.............................................................  8
	1.3 Proper use.............................................................................  9
	1.4 Organisational measures................................................................ 11
	1.5 Personnel qualifications............................................................... 13
	1.6 Safety instructions for truck crane work............................................... 14
2 Dimensions and weights....................................................................... 19
	2.1 Dimensions and weights in metric units................................................. 19
		2.1.1 Two-stage swing-away lattice extension........................................... 19
		2.1.2 Auxiliary single-sheave boom top................................................. 19
		2.1.3 Boom extension................................................................... 19
		2.1.4 Heavy load lattice extension..................................................... 20
3 Two-stage swing-away lattice extension....................................................... 23
	3.1 Operating and display elements......................................................... 23
		3.1.1 Operating elements in the crane cab.............................................. 23
			Operating elements on the instrument panel......................................... 23
			Operating elements of the SLI...................................................... 24
		3.1.2 Operating elements on two-stage swing-away lattice extension.................... 25
			Functional description............................................................ 25
	3.2 Identification......................................................................... 27
		Serial numbers on 12.5 m section....................................................... 28
		Serial number on 9m section........................................................... 28
	3.3 Assembly............................................................................... 29
	3.4 Slinging points........................................................................ 31
	3.5 Checklists for rigging work............................................................ 33
		3.5.1 Overview of the required rigging work............................................ 33
		3.5.2 CHECK LIST: Installing two-stage swing-away lattice extension................... 34
		3.5.3 CHECK LIST: Removing two-stage swing-away lattice extension..................... 36
		3.5.4 CHECK LIST: Rigging 13 m swing-away lattice extension............................ 38
		3.5.5 CHECK LIST: Unrigging 13 m swing-away lattice extension......................... 42
		3.5.6 CHECK LIST: Rigging 22 m two-stage swing-away lattice extension................ 46
		3.5.7 CHECK LIST: Unrigging 22 m two-stage swing-away lattice extension.............. 50
	3.6 Description of rigging work............................................................ 55
		3.6.1 Preparing the truck crane for rigging............................................ 55
			Requirements for rigging........................................................... 55
			Requirements for unrigging......................................................... 56
		3.6.2 Checking the transport condition................................................. 57
			Transport condition with lattice extension folded at the side...................... 59
			Transport condition with removed lattice extension................................ 59
		3.6.3 Hose drum for hydraulic supply................................................... 60
			Locking device for transportation.................................................. 60
			Installing hose drum............................................................... 61
			Removing hose drum................................................................. 62
			Hydraulic connection............................................................... 62
		3.6.4 Connections with folded-up lattice extension..................................... 65
			Connections in the front area...................................................... 66
			Connections in the middle area..................................................... 68
			Connections in the rear area....................................................... 69
		3.6.5 Pin connections to swing the lattice extension................................... 70
			Connections on main boom head...................................................... 70
			Connections on lattice extension................................................... 72
		3.6.6 Pin connections for working with the lattice extension........................... 74
			Relieving the load on bearing points............................................... 75
			Connections on the main boom head.................................................. 75
			Connections on lattice extension................................................... 77
		3.6.7 Lowering/raising retaining mandrel on main boom.................................. 79
			Requirements....................................................................... 79
			Locking pin for 12.5 m section..................................................... 80
			Securing lattice extension with cord............................................... 81
			Lowering/raising the retaining mandrel............................................. 81
		3.6.8 Swinging the lattice extension when rigging...................................... 83
			Swinging 12.5 m (41 ft) section in front of the main boom head..................... 83
			Swinging the 9 m section in front of the 12.5m section............................ 84
		3.6.9 Run-up rail...................................................................... 85
		3.6.10 Swinging the lattice extension onto the main boom head.......................... 86
		3.6.11 Electrical connection on the lattice extension.................................. 87
			13 m swing-away lattice extension.................................................. 87
			22 m two-stage swing-away lattice extension........................................ 88
		3.6.12 Establishing/disconnecting the hydraulic connection............................. 89
		3.6.13 Folding out/in the deflection sheaves on the 12.5m section.................... 90
			Folding rear deflection sheave..................................................... 90
			Folding front deflection sheave.................................................... 91
		3.6.14 Positioning hoist rope.......................................................... 92
			Possible reeving methods on the lattice extension.................................. 93
		3.6.15 Lifting limit switch on the lattice extension................................... 94
			On the 22 m two- stage swing-away lattice extension................................ 95
		3.6.16 Anemometer on the lattice extension............................................. 96
			On the 22 m two- stage swing-away lattice extension................................ 96
		3.6.17 Derricking lattice extension.................................................... 97
			When rigging....................................................................... 97
			During operation................................................................... 97
		3.6.18 Transportation on a separate vehicle............................................ 98
	3.7 Raising the setting down the main boom with rigged lattice extension.................. 99
		3.7.1 Telescoping with rigged lattice extension........................................100
		3.7.2 Operation with the lattice extension.............................................100
			SLI shutdown.......................................................................101
			Procedure if the permissible wind speed is exceeded................................101
	3.8 Turning loads with the two-stage swing-away lattice extension..........................103
		3.8.1 Requirements.....................................................................103
		3.8.2 Setting SLI......................................................................104
			Turning load.......................................................................106
	3.9 Driving with rigged crane and two-stage swing-away lattice extension installed.........109
		3.9.1 Driving route....................................................................109
		3.9.2 Rigging mode and axle loads GMK 5200.............................................110
			13 m swing-away lattice extension..................................................111
			22 m two-stage swing-away lattice extension........................................112
		3.9.3 Rigging mode and axle loads GMK 6220.............................................113
			13 m swing-away lattice extension..................................................114
			22 m two-stage swing-away lattice extension........................................115
		3.9.4 Rigging mode and axle loads GMK 6220-L...........................................116
			0 to the rear for the superstructure position.....................................116
			180 to the front for the superstructure position..................................117
			13 m swing-away lattice extension..................................................118
			22 m two-stage swing-away lattice extension........................................119
		3.9.5 Driving the rigged crane.........................................................120
			Switching on separate steering.....................................................121
			Driving............................................................................121
			Extending the outriggers...........................................................122
	3.10 Malfunctions..........................................................................123
		3.10.1 Two-stage swing-away lattice extension malfunctions.............................123
		3.10.2 Malfunctions on the SLI.........................................................124
	3.11 Maintenance plan......................................................................127
		3.11.1 Maintenance plan M 1: monthly / after 100 Oh....................................127
	3.12 Table of lubricants...................................................................129
	3.13 Maintenance work......................................................................131
		3.13.1 Modules in need of protection during cleaning work..............................131
4 Boom extension...............................................................................135
	4.1 Components and Identification..........................................................135
		4.1.1 Identification...................................................................135
	4.2 Attachment points......................................................................137
	4.3 Assembly...............................................................................139
	4.4 Check lists for rigging work...........................................................141
		4.4.1 CHECK LIST: Rigging 30 m/38 m boom extension.....................................141
		4.4.2 CHECK LIST: Unrigging 30 m/38 m boom extension..................................144
	4.5 Description of rigging work............................................................147
		4.5.1 Preparing the truck crane for rigging............................................147
			Requirements for rigging...........................................................147
			Requirements for unrigging.........................................................148
		4.5.2 Installing/removing 8 m sections.................................................149
		4.5.3 Installing/removing two-stage swing-away lattice extension for boom extension....150
		4.5.4 Hydraulic connection on the boom extension.......................................151
			Connections on the 8 m sections....................................................151
			Establish hydraulic connections..................................................152
			Connecting quick couplings with levering tool......................................152
		4.5.5 Electrical connection on the boom extension......................................154
			Connections on the 8 m sections....................................................154
			Establishing electrical connections.............................................155
		4.5.6 Folding out/in deflection sheaves on the 8 m sections............................156
		4.5.7 Placing the hoist rope...........................................................157
	4.6 Driving with rigged crane and boom extension...........................................159
		4.6.1 Driving route....................................................................159
		4.6.2 Rigging mode and axle loads GMK 5200.............................................160
			30 m boom extension................................................................161
			38 m boom extension................................................................162
		4.6.3 Rigging mode and axle loads GMK 6220.............................................163
			30 m boom extension................................................................164
			38 m boom extension................................................................165
		4.6.4 Rigging mode and axle loads GMK 6220-L...........................................166
			0 to the rear for the superstructure position.....................................166
			180 to the front for the superstructure position..................................167
			30 m boom extension................................................................168
			38 m boom extension................................................................169
		4.6.5 Driving the rigged crane.........................................................170
			Switching on separate steering.....................................................171
			Driving............................................................................171
			Extending the outriggers...........................................................172
5 Auxiliary single-sheave boom top.............................................................175
	5.1 Identification.........................................................................175
	5.2 Installing/removing auxiliary single-sheave boom top...................................177
		Installing boom top....................................................................177
		Removing the auxiliary single- sheave boom top.........................................177
		Transport..............................................................................178
	5.3 Installing the auxiliary single-sheave boom top........................................179
		Installation for transport.............................................................179
		Installation for working position......................................................180
	5.4 Reeving the hoist cable................................................................181
		Installing the hoist cable.............................................................181
		Reeving options on the auxiliary single-sheave boom top................................181
	5.5 Connecting the anchor-to-bracket-switch and anemometer................................183
		Connecting the anemometer..............................................................184
	5.6 Operation with the auxiliary single-sheave boom top....................................185
		SLI deactivation.......................................................................185
		What to do if the permissible wind speed has been exceeded.............................185
		5.6.1 Turning loads....................................................................186
			Prerequisites......................................................................186
			Setting the SLI....................................................................187
			Turning the load...................................................................188
6 Heavy load lattice extension.................................................................193
	6.1 Identification.........................................................................193
		6.1.1 Center of gravity................................................................194
	6.2 Checklists for rigging work on the heavy load lattice extension........................195
		6.2.1 Overview of the required rigging work............................................195
		6.2.2 CHECKLIST: Mounting heavy load lattice extension.................................196
		6.2.3 CHECKLIST: Removing heavy load lattice extension.................................197
		6.2.4 CHECKLIST: Rigging the heavy load lattice extension..............................198
		6.2.5 CHECKLIST: Removing the heavy load lattice extension.............................200
	6.3 Installation and rigging work..........................................................203
		6.3.1 Heavy load lattice extension in transport position...............................203
		6.3.2 Slewing the heavy load lattice extension.........................................204
			Prerequisites......................................................................204
			Swiveling lattice extension in front of main boom head.............................204
		6.3.3 Pin connections for operating the heavy load lattice extension...................205
		6.3.4 Working positions for the heavy load lattice extension...........................206
			Prerequisites......................................................................206
			Moving the heavy load lattice extension into the 25 position......................207
			Moving the heavy load lattice extension into the 0 position.......................208
		6.3.5 Positioning the hoist rope.......................................................209
			Potential reeving on heavy load lattice extension.................................210
		6.3.6 Lifting limit switch on the heavy load lattice extension.........................211
			Overriding connection on main boom.................................................211
			On the heavy load lattice extension...............................................212
			Removing the heavy load lattice extension..........................................212
		6.3.7 Transporting on a separate vehicle...............................................213
	6.4 Raising and setting down the main boom with rigged heavy load lattice extension........215
	6.5 Operation with the heavy load lattice extension........................................217
		SLI-shutdown...........................................................................217
		Procedure if the permissible wind speed is exceeded....................................217
		6.5.1 Telescoping with rigged heavy load lattice extension.............................218
		6.5.2 Turning loads....................................................................219
			Prerequisites......................................................................219
			Setting SLI........................................................................220
			Turning a load.....................................................................221
7 Alphabetical Index...........................................................................225
	A..........................................................................................227
	B..........................................................................................227
	C..........................................................................................227
	D..........................................................................................227
	E..........................................................................................227
	H..........................................................................................227
	I..........................................................................................228
	L..........................................................................................228
	M..........................................................................................228
	P..........................................................................................228
	R..........................................................................................228
	S..........................................................................................229
	T..........................................................................................229

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V