Grove Crane GMK 5220 Lattice Extension Operating Instructions Manual 3112239 – PDF DOWNLOAD

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Grove Crane GMK 5220 Lattice Extension Operating Instructions Manual 3112239 – PDF DOWNLOAD

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Grove Crane GMK 5220 Lattice Extension Operating Instructions Manual 3112239 – PDF DOWNLOAD

Language : English
Pages : 256
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 5220 Lattice Extension Operating Instructions Manual 3112239 – PDF DOWNLOAD

Intended use:

The GMK 5220 truck crane is constructed in accordance with the latest tech- nology and the
recognized safety regulations. Nevertheless, personal injury to the operator or a third party as
well as damage to the crane and other property may occur during use.

• The truck crane may only be modified with the consent of the manufacturer.
• The GMK 5220 truck crane may only be used when in excellent working con- dition and for its
  intended purpose, and with due attention to safe operation and any possible hazards.
  Malfunctions that may affect safe operation are to be corrected immedi- ately.
• The GMK 5220 truck crane may only be operated at temperatures of between –25°C and +40°C (between
  –13°F and +104°F) if unless equipped with the relevant special equipment.
• The GMK 5220 truck crane may only be used to vertically lift loads in the authorized rigging modes
  using a hook block that is reeved to the hoist rope. The weight and centre of distribution of the
  loads must be known. Any other use of the crane is not considered to represent intended use.
• The manufacturer is not liable for damage resulting from the improper or unauthorized use of the
  truck crane GMK 5220. The user shall take full responsibility for any such use.

Intended use also entails the following:

– Observing the complete crane documentation consisting of the operating instructions, the lifting
capacity table, the outrigger pressure table and the safety manual
– Adhering to the inspection and maintenance requirements specified in
the maintenance manual.

TABLE OF CONTENTS:

Grove Crane GMK 5220 Lattice Extension Operating Instructions Manual 3112239 – PDF DOWNLOAD

Correction sheet: Setting the angle position of the heavy load lattice extension................................  3
1 Important information.........................................................................................  9
	1.1 About these operating instructions......................................................................  9
		Validity of these operating instructions................................................................  9
		Prerequisites for assembly and operation................................................................  9
		Safetyinstructions.....................................................................................  9
		References to other operating instructions..............................................................  9
	1.2 Basic safety instructions............................................................................... 10
		1.2.1 Warnings and symbols.............................................................................. 10
	1.3 Intended use............................................................................................ 11
	1.4 Organizational measures................................................................................. 13
	1.5 Personnel qualifications................................................................................ 15
	1.6 Safety instructions for truck crane work................................................................ 16
	1.7 Specifications in US standard units of measurement...................................................... 18
2 Transport dimensions and weights.............................................................................. 21
	2.1 Swing-away lattice extension............................................................................ 21
	2.2 Auxiliary single-sheave boom top........................................................................ 22
	2.3 Heavy load lattice extension............................................................................ 22
3 12/21 m (39/69 ft) swing-away lattice extension............................................................... 25
	3.1 Additional operating and display elements............................................................... 25
		3.1.1 In the crane cab.................................................................................. 25
			At the control console, right...................................................................... 25
			On the crane control display....................................................................... 27
			On the safe load indicator.......................................................................... 27
		3.1.2 Operating and display elements on the hand-held control........................................... 29
		3.1.3 Operating and display instruments on the swing-away lattice extension............................. 30
	3.2 Identification of the swing-away lattice extension...................................................... 31
		Serial number onsection1.............................................................................. 32
		Serial number onsection2.............................................................................. 32
	3.3 Composition of the swing-away lattice extension......................................................... 33
	3.4 Centres of gravity for slinging......................................................................... 34
	3.5 Checklists for rigging work............................................................................. 35
		3.5.1 Overview of the required rigging work............................................................. 35
		3.5.2 CHECKLIST: Installing the 12/21 m (39/69 ft) swing-away latticeextension......................... 36
		3.5.3 CHECKLIST: Removing the 12/21 m (39/69 ft) swing-away lattice extension.......................... 38
			For a rigged lattice extension...................................................................... 38
			For a folded lattice extension...................................................................... 40
		3.5.4 CHECKLIST: Rigging the 12/21 m (39/69 ft) swing-away lattice extension............................ 43
		3.5.5 CHECKLIST: Unrigging the 12/21 m(39/69 ft) swing-away lattice extension......................... 49
	3.6 Description of rigging work............................................................................. 55
		3.6.1 Preparing the truck crane for rigging............................................................. 55
			Prerequisites forrigging........................................................................... 55
			Prerequisites forunrigging......................................................................... 55
			Securing the lattice extension with rope............................................................ 56
		3.6.2 Checking the transport condition.................................................................. 57
			Transport condition with lattice extension folded at the side....................................... 58
			Transport condition with removed lattice extension.................................................. 61
		3.6.3 Checking the locking device on the hose drum...................................................... 62
			Undoing the locking device......................................................................... 62
			Inserting the locking device....................................................................... 63
			Position of the hydraulic connections............................................................... 63
		3.6.4 Installing/removing the hose drum................................................................. 65
			Installing the hose drum............................................................................ 65
			Removing the hose drum.............................................................................. 66
		3.6.5 Establishing/disconnecting the hydraulic connection............................................... 67
		3.6.6 Folding the run-up rail out/in.................................................................... 69
		3.6.7 Connections with folded lattice extension......................................................... 70
			Connections in thefront area....................................................................... 70
			Connections in the middle area...................................................................... 75
			Connections in therear area........................................................................ 77
		3.6.8 Connecting/disconnecting the slewing connection................................................... 82
			Creating a slewing connection....................................................................... 82
			Releasing a slewing connection...................................................................... 83
		3.6.9 Connections on the left and right of the main boom head........................................... 84
			Establishing connections........................................................................... 84
			Releasing connections.............................................................................. 85
			Relieving the connecting points.................................................................... 87
		3.6.10 Swinging the lattice extension onto the main boom head........................................... 88
			Prerequisites....................................................................................... 88
			Swinging the lattice extension...................................................................... 88
		3.6.11 Swinging the lattice extension when rigging...................................................... 89
			When rigging – section1............................................................................ 89
			When unrigging – section1.......................................................................... 90
			When rigging – section2............................................................................ 91
			When unrigging – section2.......................................................................... 92
		3.6.12 Establishing/releasing connections on the lattice extension..................................... 93
			Section1 and section2 installed................................................................... 94
			Only section1 installed........................................................................... 96
		3.6.13 Electrical connections on the lattice extension.................................................. 98
			On 12 m (39 ft) swing-away lattice extension........................................................ 98
			On 21 m (69 ft)- swing-away lattice extension.......................................................100
		3.6.14 Folding deflection sheave out/in.................................................................101
			Folding out the deflection sheaves.................................................................101
			Folding in the deflection sheaves..................................................................103
		3.6.15 Positioning/removing the hoist rope..............................................................104
			Positioning the hoist rope.........................................................................104
			Removing the hoist rope............................................................................104
			Possible reeving methods on the lattice extension..................................................105
		3.6.16 Installing/removing the lifting limit switch.....................................................106
			Overriding connection on main boom.................................................................106
			On 12 m (39 ft) swing-away lattice extension........................................................107
			On 21 m (69 ft) swing-away lattice extension........................................................108
		3.6.17 Installing/removing the anemometer...............................................................109
			On 12 m (39 ft) swing-away lattice extension........................................................109
			On 21 m (69 ft) swing-away lattice extension.......................................................111
		3.6.18 Air traffic control light – electrical connection................................................113
			Establishing theelectrical connection.............................................................113
			Switching on/off....................................................................................113
			Disconnecting the electrical connection.............................................................114
		3.6.19 Derricking the lattice extension.................................................................115
			When rigging........................................................................................115
			During operation....................................................................................117
		3.6.20 Transportation on a separate vehicle.............................................................118
	3.7 Operation with the lattice extension....................................................................119
		3.7.1 Setting...........................................................................................120
		3.7.2 Raising and setting down the main boom............................................................122
			Raising.............................................................................................122
			Setting down........................................................................................122
		3.7.3 Telescoping with rigged lattice extension.........................................................123
		3.7.4 Information about the SLI shutdown................................................................124
		3.7.5 Procedure if the permissible wind speed is exceeded...............................................125
		3.7.6 Information about the main boom operation when the lattice extension is folded/rigged.............126
			Folded..............................................................................................126
			Rigged..............................................................................................126
	3.8 Turning loads with the lattice extension................................................................129
		3.8.1 Prerequisites.....................................................................................129
		3.8.2 Setting the SLI...................................................................................130
			Entering a reeving..................................................................................130
			Setting the SLI to the auxiliary hoist..............................................................131
		3.8.3 Turning a load....................................................................................132
	3.9 Driving with rigged truck crane and rigged lattice extension............................................135
		3.9.1 Driving route.....................................................................................136
		3.9.2 Boom positions and axle loads.....................................................................137
			Notes on the tables.................................................................................137
			12 m (39 ft) swing- awaylattice extension..........................................................138
			21 m (69 ft) swing- awaylattice extension.........................................................139
		3.9.3 Driving the rigged crane..........................................................................140
			Closing the slewing gear brake......................................................................140
			Retracting the outriggers..........................................................................140
			Switching over suspension...........................................................................141
			Switching on separate steering......................................................................142
			Driving.............................................................................................142
			Levelling the free- standing truck crane............................................................143
			Supporting the truck crane.........................................................................144
	3.10 Finding and eliminating malfunctions...................................................................145
	3.11 Maintenance work.......................................................................................147
		3.11.1 Modules in need of protection during cleaning work...............................................147
		3.11.2 Maintenance work M1, monthly.....................................................................148
			Pins................................................................................................148
		3.11.3 Maintenance work M12, every twelve months........................................................149
			Lubricate joints on section1.......................................................................149
4 Boom extension................................................................................................153
	4.1 Identification and slinging points......................................................................153
		4.1.1 Identification....................................................................................153
		4.1.2 Slinging points...................................................................................154
	4.2 Assembly of boom extensions.............................................................................155
	4.3 Checklists for rigging work.............................................................................157
		4.3.1 CHECKLIST: Rigging the 29/37 m (95/121 ft) boom extension.........................................157
		4.3.2 CHECKLIST: Unrigging the 26/32 m (85/121 ft) boom extension.......................................161
	4.4 Description of rigging work.............................................................................165
		4.4.1 Installing/dismantling section3 and section4....................................................165
			Installing..........................................................................................165
			Dismantling.........................................................................................166
		4.4.2 Installing/dismantling the lattice extension for the boom extension...............................167
			Installing..........................................................................................167
			Dismantling.........................................................................................168
		4.4.3 Hydraulic connection at the boom extension........................................................169
			On the 29 m (95 ft) boom extension..................................................................169
			On the 37 m (121ft) boom extension.................................................................171
		4.4.4 Electrical connection at the boom extension.......................................................173
			On the 29 m (95 ft) boom extension..................................................................173
			On the 37 m (121ft) boom extension.................................................................175
		4.4.5 Fold in/fold out the deflection sheave on section3...............................................177
			Folding out deflection sheave.......................................................................177
			Folding in deflection sheave........................................................................177
		4.4.6 Positioning/removing the hoist rope...............................................................178
			Positioning the hoist rope.........................................................................178
			Removing the hoist rope............................................................................178
			Possible reeving methods...........................................................................179
	4.5 Working with the boom extension.........................................................................181
	4.6 Driving with rigged truck crane and rigged boom extension..............................................183
		4.6.1 Driving route.....................................................................................184
		4.6.2 Boom positions and axle loads.....................................................................185
			Notes on the tables.................................................................................185
			29 m (95 ft) boom extension........................................................................186
			37 m (121 ft) boom extension.......................................................................187
		4.6.3 Driving the rigged crane..........................................................................188
	4.7 Maintenance work........................................................................................188
		4.7.1 Maintenance work M1, monthly......................................................................188
5 Auxiliary single-sheave boom top..............................................................................191
	5.1 Identification..........................................................................................191
	5.2 Installing/removing auxiliary single-sheave boom top....................................................193
		5.2.1 Installing the auxiliary single-sheave boom top...................................................193
		5.2.2 Dismantling the auxiliary single-sheave boom top..................................................194
	5.3 Rigging the auxiliary single-sheave boom top............................................................195
		5.3.1 Rigging in transport position.....................................................................195
		5.3.2 Rigging in working position.......................................................................196
		5.3.3 Attaching and removing the hoist rope.............................................................197
			Possible reeving methods............................................................................197
		5.3.4 Setting the SLI...................................................................................198
		5.3.5 Lifting limit switch and anemometer...............................................................199
			Lifting limit switch................................................................................199
			Anemometer..........................................................................................200
	5.4 Operation with the auxiliary single-sheave boom top.....................................................201
	5.5 Turning loads with the auxiliary single-sheave boom top.................................................203
		5.5.1 Prerequisites.....................................................................................203
		5.5.2 Setting the SLI...................................................................................204
			Entering a reeving..................................................................................204
			Setting the SLI to the auxiliary hoist..............................................................205
		5.5.3 Turning a load....................................................................................206
	5.6 Driving with rigged truck crane and rigged auxiliary single-sheave boom top.............................208
6 Heavy load lattice extension..................................................................................211
	6.1 Identification..........................................................................................211
	6.2 Attaching and securing the heavy load lattice extension.................................................213
		6.2.1 Slinging point....................................................................................213
		6.2.2 Securing the heavy load lattice extension with guide rope.........................................214
	6.3 Installing/removing the heavy load lattice extension....................................................215
		6.3.1 Installing the heavy load lattice extension.......................................................215
		6.3.2 Removing the heavy load lattice extension.........................................................217
	6.4 Rigging the heavy load lattice extension................................................................219
		6.4.1 Rigging in transport position.....................................................................219
		6.4.2 Rigging in working position.......................................................................221
		6.4.3 Setting the angle position of the heavy load lattice extension....................................223
			Installing/ removing the chain hoist................................................................223
			Setting the angle position..........................................................................224
		6.4.4 Attaching and removing the hoist rope.............................................................225
			Possible reeving methods on the heavy load lattice extension........................................226
		6.4.5 Lifting limit switch and anemometer...............................................................227
			Lifting limit switch................................................................................227
			Anemometer..........................................................................................228
		6.4.6 Transportation on a separate vehicle..............................................................229
	6.5 Operation with the heavy load lattice extension.........................................................231
		6.5.1 Setting the SLI...................................................................................232
		6.5.2 Raising and setting down the main boom............................................................234
			Raising.............................................................................................234
			Setting down........................................................................................234
		6.5.3 Telescoping with rigged heavy load lattice extension..............................................235
		6.5.4 Information about the SLI shutdown................................................................236
		6.5.5 Procedure if the permissible wind speed is exceeded...............................................236
		6.5.6 Information about the main boom operation when the heavy load lattice extension is folded/r.......237
	6.6 Turning loads with the heavy load lattice extension.....................................................239
		6.6.1 Prerequisites.....................................................................................239
		6.6.2 Setting the SLI...................................................................................240
			Entering a reeving..................................................................................240
			Setting the SLI to the auxiliary hoist..............................................................241
		6.6.3 Turning a load....................................................................................242
	6.7 Driving with rigged truck crane and rigged heavy load lattice extension.................................245
7 Index.........................................................................................................249
	A...........................................................................................................251
	B...........................................................................................................251
	E...........................................................................................................251
	H...........................................................................................................252
	I...........................................................................................................252
	L...........................................................................................................252
	M...........................................................................................................254
	P...........................................................................................................254
	S...........................................................................................................254
	T...........................................................................................................254

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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