Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD
$30.95
Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD
Language : English
Pages : 524
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD
About these operating instructions:
1.1 Validity:
Validity of these operating instructions:
- These operating instructions apply only to lattice extensions supplied by
Manitowoc Crane Group Germany GmbH. - In addition, for the operation of the truck crane with a lattice extension described in these
operating instructions, all details in the Operating manual GMK 5250L, supplied by the factory for
the lattice extensions are applicable.
Prerequisites for assembly and operation:
The lattice extensions described in this operating manual may only be operated together with a
GROVE truck crane GMK 5250L whose serial number is identical with the serial number marked on the
lattice extensions.
References to other operating manuals:
- Cross references to other operating or maintenance manuals are shown for instance in the following
form: à Operating manual GMK5250L. - The subject that is referenced can be found in the index or table of contents
of the document to which reference is made.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD
Lattice extension operating manual.............................................................................. 1 Additional page – Fitting the hoist rope on auxiliary single-sheave boom top 1.................................. 3 Validity.................................................................................................... 3 Versions.................................................................................................... 3 Moving the rod.............................................................................................. 4 1 About these operating instructions............................................................................ 35 1.1 Validity................................................................................................ 35 1.2 Terms used.............................................................................................. 37 2 Basic safety instructions..................................................................................... 39 2.1 Other applicable documents.............................................................................. 39 2.2 Safety instructions for working with a lattice extension................................................ 40 3 Operating elements............................................................................................ 41 3.1 On the lattice extension................................................................................ 41 3.1.1 Overview.......................................................................................... 41 3.1.2 Hand-held control of the lattice extension........................................................ 42 3.1.3 Connecting the lattice extension hand-held control................................................ 44 3.1.4 Section2 control unit............................................................................ 45 3.2 In the crane cab........................................................................................ 47 3.2.1 Overview.......................................................................................... 47 3.2.2 On the CCS control unit........................................................................... 48 3.2.3 On the RCL control unit........................................................................... 51 3.2.4 At the right of the control console............................................................... 52 3.3 On the hand-held control................................................................................ 53 3.3.1 Connecting hand-held control...................................................................... 55 4 Rigging work on the main boom................................................................................. 57 4.1 Hose reel............................................................................................... 57 4.1.1 Slinging points................................................................................... 57 4.1.2 Transport dimensions and weights.................................................................. 58 4.2 Rigging work on the hose reel........................................................................... 59 4.2.1 Fitting / removing the hose reel.................................................................. 59 4.2.2 Checking the rotation lock on the hose reel....................................................... 61 4.2.3 Positions of the hydraulic connections.......................................................... 62 5 Swing-away lattice............................................................................................ 67 5.1 Notes on this chapter................................................................................... 67 5.2 Operations planning..................................................................................... 67 5.2.1 Assembly.......................................................................................... 67 5.2.2 Identification.................................................................................... 69 5.2.3 Slinging points................................................................................... 70 5.2.4 Transport dimensions and weights.................................................................. 72 5.2.5 Transport condition – removed..................................................................... 74 5.2.6 Transport condition – folded...................................................................... 77 5.3 Checklists for rigging work............................................................................. 79 5.3.1 Overview.......................................................................................... 79 5.3.2 CHECKLIST: Installing the swing-away lattice – into the working position.......................... 81 5.3.3 CHECKLIST: Installing the swing-away lattice – into the transport position........................ 89 5.3.4 CHECKLIST: Removing the swing-away lattice – from the working position............................ 97 5.3.5 CHECKLIST: Removing the swing-away lattice – from thetransport position..........................103 5.3.6 CHECKLIST: Rigging the swing-away lattice 2 + 10.5 m – in the working position....................107 5.3.7 CHECKLIST: Rigging the swing-away lattice 2 + 19.3 m – in the working position....................113 5.3.8 CHECKLIST: Rigging the swing-away lattice 2 + 10.5 m – in the transport position..................119 5.3.9 CHECKLIST: Rigging the swing-away lattice 2 + 19.3 m – in the transport position..................127 5.3.10 CHECKLIST: Further rigging work..................................................................135 5.4 Rigging work............................................................................................137 5.4.1 Secure the swing-away lattice with guide rope.....................................................137 5.4.2 Notes on the position of the telescoping cylinder.................................................138 5.4.3 Extending/retracting the extension cylinder.......................................................139 5.4.4 Extending/retracting the swivel ram...............................................................141 5.4.5 Unlocking/locking the front connection............................................................143 5.4.6 Unlock/lock the swivel ram........................................................................144 5.4.7 Unlocking/locking the middle connection...........................................................145 5.4.8 Locking/unlocking the rear connection.............................................................146 5.4.9 Establishing/separating the rear connection.......................................................147 5.4.10 Establishing/separating the slewing connection – mechanical locking..............................148 5.4.11 Establishing/separating the slewing connection – mechanical locking..............................151 5.4.12 Section4 / main boom – hydraulic locking........................................................152 5.4.13 Section4 / main boom– mechanical locking........................................................155 5.4.14 Establishing/separating connections between lattice extension sections – during installati.......156 5.4.15 Section1/section2 - Establish/separate the right-hand connection...............................163 5.4.16 Section1/section2 - Establish/separate the left-hand connection................................164 5.4.17 Section1/section2 – Establish/separate the folded connection...................................165 5.4.18 Swinging the swing-away lattice..................................................................167 5.4.19 Slewing section1................................................................................168 5.4.20 Establishing/disconnecting the hydraulic connections – Mainboom/swing-away lattice..............169 5.4.21 Establishing/disconnecting electrical connections to the swing-away lattice......................171 5.4.22 Folding deflection sheaves out/in................................................................185 5.4.23 Attaching/removing the hoist rope................................................................188 5.4.24 Installing / removing the lifting limit switch...................................................190 5.4.25 Installing / removing the anemometer and air traffic control light...............................192 5.4.26 Installing / removing the camera.................................................................194 5.4.27 Main boom operation with a folded swing-away lattice – Necessary rigging work....................196 5.4.28 Derricking the swing-away lattice for rigging work – hand-held control...........................199 5.4.29 Set the swing-away lattice down on the rear connection...........................................200 5.4.30 Derricking the swing-away lattice – Section2 control unit.......................................201 5.5 Operation with swing-away lattice.......................................................................203 5.5.1 Setting the RCL...................................................................................203 5.5.2 Derricking the main boom..........................................................................204 5.5.3 Telescoping with rigged swing-away lattice........................................................204 5.5.4 Derricking the swing-away lattice in operation....................................................205 5.5.5 Procedure if permissible wind speed is exceeded...................................................206 5.5.6 Information about the main boom operation when the swing-away lattice is folded/rigged............207 5.5.7 Instructions for turning loads over...............................................................208 5.6 Maintenance.............................................................................................209 5.6.5 Description of maintenance work...................................................................210 5.7 Troubleshooting.........................................................................................217 5.7.1 Troubleshooting table.............................................................................217 5.7.2 Swing-away lattice emergency operation............................................................219 6 Boom extension................................................................................................223 6.1 Notes on this chapter...................................................................................223 6.2 Operations planning.....................................................................................224 6.2.1 Assembly..........................................................................................224 6.2.2 Identification....................................................................................225 6.2.3 Slinging points...................................................................................226 6.2.4 Transport dimensions and weights..................................................................227 6.2.5 Transport condition...............................................................................227 6.3 Checklists for rigging work.............................................................................228 6.3.1 Overview..........................................................................................228 6.3.2 CHECKLIST: Installing the boom extension..........................................................229 6.3.3 CHECKLIST: Removing the boom extension............................................................233 6.4 Description of the rigging work.........................................................................238 6.4.1 Folding the deflection sheave out/in – section5..................................................238 6.4.2 Installing/removing section5 at the main boom....................................................239 6.4.3 Connecting/disconnecting the electrical connections – section5/main boom.........................240 6.4.4 Connecting/disconnecting the hydraulic connections – section5/main boom..........................242 6.4.5 Folding the deflection sheave out/in – section4..................................................243 6.4.6 Folding the deflection sheave out/in – section2..................................................244 6.4.7 Connecting/disconnecting the electrical connections – section4/section5.........................245 6.4.8 Connecting/disconnecting the hydraulic connections – section4/section5..........................247 6.4.9 Installing/removing the swing-away lattice on section5 – Hydraulic locking.......................248 6.4.10 Installing/removing the swing-away lattice on section5 – Mechanical locking.....................251 6.4.11 Positioning/removing the hoist rope – section5 up to section4..................................252 6.5 Operation with boom extension...........................................................................253 6.5.1 Setting the RCL...................................................................................253 6.5.2 Derricking, telescoping the main boom.............................................................254 6.5.3 Procedure if permissible wind speed is exceeded...................................................255 6.5.4 Instructions for turning loads over...............................................................255 6.6 Maintenance.............................................................................................256 6.6.3 Description of maintenance work...................................................................257 7 Integral heavy load lattice extension (ISS) 4.1m/12.1m......................................................259 7.1 Operations planning.....................................................................................260 7.1.1 Assembly..........................................................................................260 7.1.2 Identification....................................................................................261 7.1.3 Slinging points...................................................................................262 7.1.4 Transport dimensions and weights..................................................................263 7.1.5 Transport condition...............................................................................263 7.2 Checklists for rigging work.............................................................................265 7.2.1 Overview..........................................................................................265 7.2.2 CHECKLIST: Installing the ISS 4.1m...............................................................266 7.2.3 CHECKLIST: Removing the ISS 4.1m.................................................................271 7.2.4 CHECKLIST: Installing the ISS 12.1m..............................................................275 7.2.5 CHECKLIST: Removing the ISS 12.1m................................................................281 7.3 Rigging work............................................................................................287 7.3.1 Breaking the connection – section4/swing-away lattice............................................287 7.3.2 Installing section4 / removing it – hydraulic locking............................................289 7.3.3 Installing section4 / removing it – mechanical locking...........................................292 7.3.4 Making/breaking the electrical connections – section4 / main boom................................293 7.3.5 Making/breaking the hydraulic connections – section4 / main boom.................................295 7.3.6 Folding out / folding in the deflection sheave on section4.......................................296 7.3.7 Folding out / folding in the head sheave on section4.............................................297 7.3.8 Positioning/removing the hoist rope – section4...................................................298 7.3.9 Possible reeving methods on the heavy load lattice extension......................................299 7.3.10 Installing / removing the lifting limit switch...................................................301 7.3.11 Installing / removing the anemometer and air traffic control light...............................302 7.3.12 Installing / removing the camera.................................................................304 7.3.13 Folding out / folding in the deflection sheave on section5......................................305 7.3.14 Mounting section5 to the main boom / removing it from the main boom.............................306 7.3.15 Making/breaking the electrical connections – section5 / main boom...............................307 7.3.16 Making/breaking the hydraulic connections – section5 / main boom................................309 7.3.17 Installing section4 on to section5 / removing it – hydraulic locking...........................310 7.3.18 Installing section4 on to section5 / removing it – mechanical locking..........................313 7.3.19 Making the electrical connections between section4 and section5................................314 7.3.20 Making the hydraulic connection between section4 and section 5..................................316 7.3.21 Positioning/removing the hoist rope – section5 and section4....................................317 7.4 ISS, derricking.........................................................................................319 7.5 Operation with the ISS..................................................................................321 7.5.1 Setting the RCL...................................................................................321 7.5.2 Derricking, telescoping the main boom.............................................................323 7.5.3 Procedure if permissible wind speeds are exceeded.................................................324 7.5.4 Instructions for turning loads over...............................................................324 7.6 Maintenance.............................................................................................325 7.6.1 Maintenance plan W................................................................................325 7.6.2 Maintenance plan M 1..............................................................................325 7.6.3 Maintenance plan M 3..............................................................................325 7.6.4 Maintenance plan M12..............................................................................326 7.6.5 Description of maintenance work...................................................................326 8 Heavy load lattice extension (SLS) 4.1 m/12.1 m...............................................................331 8.1 Operations planning.....................................................................................331 8.1.1 Assembly..........................................................................................331 8.1.2 Identification....................................................................................333 8.1.3 Slinging points...................................................................................334 8.1.4 Transport dimensions and weights..................................................................335 8.1.5 Transport condition...............................................................................335 8.2 Checklists for rigging work.............................................................................337 8.2.1 Overview..........................................................................................337 8.2.2 CHECKLIST: Installing the heavy load lattice extension 4.1m......................................338 8.2.3 CHECKLIST: Removing the heavy load lattice extension 4.1m........................................343 8.2.4 CHECKLIST: Installing the heavy load lattice extension 12.1m.....................................347 8.2.5 CHECKLIST: Removing the heavy load lattice extension 12.1m.......................................353 8.3 Rigging work............................................................................................359 8.3.1 Installing section4 on to the main boom / removing it – hydraulic locking........................359 8.3.2 Installing section4 on to the main boom / removing it – mechanical locking.......................362 8.3.3 Making/breaking the electrical connections – section4 / main boom................................363 8.3.4 Making/breaking the hydraulic connections – section4 / main boom.................................365 8.3.5 Folding out / folding in the deflection sheave on section4.......................................366 8.3.6 Folding out / folding in the head sheave on section4.............................................367 8.3.7 Positioning/removing the hoist rope – section4...................................................368 8.3.8 Possible reeving methods on the heavy load lattice extension......................................369 8.3.9 Installing / removing the lifting limit switch....................................................371 8.3.10 Installing / removing the anemometer and air traffic control light...............................372 8.3.11 Installing / removing the camera.................................................................374 8.3.12 Folding out / folding in the deflection sheave on section5......................................375 8.3.13 Mounting section5 to the main boom / removing it from the main boom.............................376 8.3.14 Making/breaking the electrical connections – section5 / main boom...............................377 8.3.15 Making/breaking the hydraulic connections – section5 / main boom................................379 8.3.16 Installing section4 on to section5 / removing it – hydraulic locking...........................380 8.3.17 Installing section4 on to section5 / removing it – mechanical locking..........................383 8.3.18 Making the electrical connections between section4 and section5................................384 8.3.19 Making the hydraulic connection between section4 and section5..................................386 8.3.20 Positioning/removing the hoist rope – section5/section4........................................387 8.4 Derricking the heavy load lattice extension.............................................................389 8.5 Operating the heavy load lattice extension..............................................................391 8.5.1 Setting the RCL...................................................................................391 8.5.2 Derricking, telescoping the main boom.............................................................393 8.5.3 Procedure if permissible wind speeds are exceeded.................................................394 8.5.4 Instructions for turning loads over...............................................................394 8.6 Maintenance.............................................................................................395 8.6.5 Description of maintenance work...................................................................396 9 Heavy load lattice extension (SLS) 2.0 m/10.0 m...............................................................401 9.1 Operations planning.....................................................................................401 9.1.1 Assembly..........................................................................................401 9.1.2 Identification....................................................................................402 9.1.3 Slinging points...................................................................................403 9.1.4 Transport dimensions and weights..................................................................404 9.1.5 Transport condition...............................................................................405 9.2 Checklists for rigging work.............................................................................407 9.2.1 Overview..........................................................................................407 9.2.2 CHECKLIST: SLS 2.0 m installation into the working position.......................................408 9.2.3 CHECKLIST: SLS 2.0 m installation into the transport position.....................................411 9.2.4 CHECKLIST: SLS 2.0 m removal from the working position............................................412 9.2.5 CHECKLIST: SLS 2.0 m removal from the transport position..........................................415 9.2.6 CHECKLIST: SLS 2.0 m rigging into the working position............................................417 9.2.7 CHECKLIST: SLS 2.0 m rigging into the transport position..........................................420 9.2.8 CHECKLIST: SLS 10.0 m installation................................................................423 9.2.9 CHECKLIST: SLS 10.0 m removal.....................................................................427 9.3 Rigging work............................................................................................431 9.3.1 Mounting section 6 to the main boom / removing it from themain boom..............................431 9.3.2 Moving section 6 into the working position / transport position:..................................434 9.3.3 Making/breaking the electrical connections – section 6 / main boom................................436 9.3.4 Installing / removing the deflection sheave – section 6...........................................438 9.3.5 Positioning / removing the hoist rope – section 6.................................................439 9.3.6 Possible reeving methods on the heavy load lattice extension......................................441 9.3.7 Installing / removing the lifting limit switch....................................................443 9.3.8 Setting the angle.................................................................................444 9.3.9 Installing / removing the anemometer and air traffic control light................................445 9.3.10 Installing / removing the camera.................................................................447 9.3.11 Folding out / folding in the deflection sheave on section 5......................................448 9.3.12 Mounting section 5 to the main boom / removing it from the main boom.............................449 9.3.13 Making/breaking the electrical connections – section 5 / main boom...............................450 9.3.14 Installing section 6 on to section 5 / removing it...............................................452 9.3.15 Making the electrical connections between section 6 and section 5................................453 9.3.16 Positioning / removing the hoist rope – section 5 and section 6..................................455 9.4 Operating the heavy load lattice extension..............................................................457 9.4.1 Setting the RCL...................................................................................457 9.4.2 Derricking, telescoping the main boom.............................................................459 9.4.3 Procedure if permissible wind speeds are exceeded.................................................460 9.4.4 Instructions for turning loads over...............................................................460 9.5 Maintenance.............................................................................................461 9.5.3 Description of maintenance work...................................................................462 10 Auxiliary single-sheave boom top 1...........................................................................463 10.1 Operations planning....................................................................................463 10.1.1 Identification and slinging points...............................................................463 10.1.2 Transport dimensions and weights.................................................................464 10.1.3 Transport condition..............................................................................464 10.2 Rigging work...........................................................................................465 10.2.1 Moving the auxiliary single-sheave boom top into the working position............................465 10.2.2 Moving the auxiliary single-sheave boom top into the transport position..........................467 10.2.3 Installing / removing a folded up auxiliary single-sheave boom top...............................469 10.2.4 Attaching and removing the hoist rope............................................................470 10.2.5 Installing / removing the lifting limit switch and anemometer....................................471 10.3 Operation with the auxiliary single-sheave boom top 1..................................................473 10.3.1 Setting the RCL..................................................................................473 10.3.2 Procedure if permissible wind speeds are exceeded................................................474 10.3.3 Instructions for turning loads over..............................................................474 10.4 Maintenance............................................................................................475 10.4.3 Description of maintenance work..................................................................476 11 Auxiliary single-sheave boom top2...........................................................................477 11.1 Operations planning....................................................................................477 11.1.1 Identification and slinging points...............................................................477 11.1.2 Transport dimensions and weights.................................................................478 11.1.3 Transport condition..............................................................................478 11.2 Rigging work...........................................................................................479 11.2.1 Moving the auxiliary single-sheave boom top into the working position............................479 11.2.2 Moving the auxiliary single-sheave boom top into the transport position..........................481 11.2.3 Installing/removing a folded up auxiliary single-sheave boomtop.................................483 11.2.4 Attaching and removing the hoist rope............................................................484 11.2.5 Lifting limit switch and anemometer..............................................................485 11.3 Operation with the lattice extension 2.................................................................487 11.3.1 Setting the RCL..................................................................................487 11.3.2 Procedure if permissible wind speeds are exceeded................................................488 11.3.3 Instructions for turning loads over..............................................................488 11.4 Maintenance............................................................................................489 11.4.3 Description of maintenance work..................................................................490 12 Turning loads over...........................................................................................491 12.1 Setting the RCL........................................................................................492 12.2 Turning a load over....................................................................................493 13 Driving with a rigged crane..................................................................................495 13.1 Safety instructions....................................................................................495 13.2 Driving path...........................................................................................496 13.3 Permissible rigging modes and axle loads...............................................................497 13.3.1 Swing-away lattice...............................................................................498 13.3.2 Boom extension...................................................................................502 13.3.3 Heavy load lattice extension 2.0m/10m..........................................................505 13.3.4 Heavy load lattice extension 4.1m/12.1m........................................................509 13.3.5 Integral heavy load lattice extension............................................................511 13.3.6 Auxiliary single-sheave boom top 1 and auxiliary single-sheave boom top 2........................511 13.4 Before driving.........................................................................................512 13.5 While driving..........................................................................................512 13.6 After driving..........................................................................................512 14 Index........................................................................................................513 A...........................................................................................................515 B...........................................................................................................515 C...........................................................................................................516 D...........................................................................................................516 H...........................................................................................................516 I...........................................................................................................518 L...........................................................................................................519 M...........................................................................................................519 O...........................................................................................................520 P...........................................................................................................520 S...........................................................................................................520 T...........................................................................................................521
Need help? Contact: [email protected]
https://vimeo.com/851906824?share=copy
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
