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Grove Crane GMK 5250L Operating Instructions Manual 3302632 – PDF DOWNLOAD

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Description

Grove Crane GMK 5250L Operating Instructions Manual 3302632 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 5250L Operating Instructions Manual 3302632 – PDF DOWNLOAD

Language : English
Pages : 960
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 5250L Operating Instructions Manual 3302632 – PDF DOWNLOAD

Intended use:

  • The GMK5250L truck crane is constructed in accordance with the latest technology
    and the recognised safety regulations. Nevertheless, the operator or
    third parties can still be endangered and the crane or other property put at
    risk while using it.
  • The truck crane may only be modified with the consent of Manitowoc Crane
    Group Germany GmbH.
  • The GMK5250L truck crane may be used only when it is in perfect technical
    condition and for its intended purpose and with due attention paid to safe
    operation and possible hazards.
    Any malfunctions that could impair safety must be eliminated immediately.
  • The GMK5250L truck crane may only be operated without the corresponding
    special equipment within the permitted temperaturerange; àTechnical
    data, p. 1 – 7.
  • The GMK5250L truck crane is designed solely for lifting loads which are
    within the permitted GMK5250L lifting capacities. The load must be slung as
    prescribed to a hook block which is positioned vertically over the load prior
    to lifting.

Intended use also includes
– observing the entire crane documentation, consisting of the operating
manual(s), the lifting capacity table, the outrigger pressure table and the
safety manual
– adhering to the inspection and maintenance requirements specified in the
maintenance manual.

  • The GMK5250L may only be operated with parts of equipment which have
    been approved by Manitowoc Crane Group Germany GmbH and which are
    labelled with the serial number of the GMK5250L.
  • The manufacturer is not liable for any damage caused by improper or unauthorized
    use of the GMK5250L truck crane. The user shall take on full
    responsibility for any such use.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane GMK 5250L Operating Instructions Manual 3302632 – PDF DOWNLOAD

Operating Instructions..............................................................................................  1
	Additional pages................................................................................................  3
		Additional page GMK – Reduction of slewing speed............................................................  3
			1 Reduction of slewing speed – can be switched on and off...............................................  3
				1.1 Important notes.................................................................................  3
					With reduction switched on......................................................................  3
					With reduction switched off.....................................................................  3
				1.2 Operation.......................................................................................  4
					1.2.1 Additional and modified operating elements................................................  4
					1.2.2 Switching reduction off and on............................................................  5
		Outrigger spans.............................................................................................  7
		Telescoping emergency programe..............................................................................  9
		Crane cab heating and air-conditioning system............................................................... 11
			Operation from the driver's cab......................................................................... 11
		MAXbase..................................................................................................... 13
			Additional outrigger spans.............................................................................. 13
		Outrigger control units..................................................................................... 15
			Switching over the display between metre/feet and percent............................................... 15
	1 Overview...................................................................................................... 49
		1.1 Accidents............................................................................................... 49
		1.2 Branch offices.......................................................................................... 51
			1.2.1 Manitowoc Crane Care.............................................................................. 51
			1.2.2 Dealer list....................................................................................... 51
		1.3 Warranty specifications................................................................................. 51
		1.4 Terms used.............................................................................................. 52
		1.5 Technical data.......................................................................................... 55
			1.5.1 Maximum lifting capacity (DIN/ISO/EN)............................................................. 55
			1.5.2 Dimensions and weights of the truck crane, axle loads............................................. 56
				Dimensions.......................................................................................... 57
				Weight and axleloads............................................................................... 57
			1.5.3 Dimensions and weights of removable parts......................................................... 58
				Spare wheel......................................................................................... 58
				Outrigger........................................................................................... 58
				Main boom........................................................................................... 59
				Hook blocks and hook tackle......................................................................... 59
				Hook blocks, split.................................................................................. 60
				Auxiliary hoist..................................................................................... 61
				Counterweight sections............................................................................. 61
			1.5.4 Carrier........................................................................................... 63
				Engine.............................................................................................. 63
				Transmission........................................................................................ 63
				Transfer case....................................................................................... 63
				Axle lines.......................................................................................... 63
				Steering............................................................................................ 63
				Tyres............................................................................................... 64
				Electrical system................................................................................... 64
				Tool................................................................................................ 64
				Towing coupling.................................................................................... 64
				Driving speeds...................................................................................... 64
				Climbing ability.................................................................................... 64
				Outrigger........................................................................................... 65
				Turning radii....................................................................................... 66
			1.5.5 Superstructure.................................................................................... 67
				Main hoist.......................................................................................... 67
				Auxiliary hoist..................................................................................... 67
				Slewing gear........................................................................................ 67
				Derricking gear..................................................................................... 68
				Main boom........................................................................................... 68
				Lattice extension................................................................................... 68
				Operating speeds.................................................................................... 69
				Noise emission...................................................................................... 69
		1.6 Documentation supplied.................................................................................. 71
			1.6.1 Questions on documentation........................................................................ 72
		1.7 Notes on the operating manual........................................................................... 73
			1.7.1 What do the symbols used mean?.................................................................... 73
			1.7.2 How is the operating manual structured?........................................................... 75
				Division............................................................................................ 75
				Structure of thechapters........................................................................... 75
				Structure of thepages.............................................................................. 76
			1.7.3 How do I find the information I need?............................................................. 77
				Cross-references example............................................................................ 78
			1.7.4 What information is available for operations planning?............................................ 80
		1.8 Conversion table for US measuring units................................................................. 81
		1.9 Training – Information.................................................................................. 83
		1.10 Identification......................................................................................... 84
		1.11 EC Declaration of Conformity........................................................................... 86
	2 Basic safety instructions..................................................................................... 87
		2.1 Intended use............................................................................................ 87
			2.1.1 Improper use...................................................................................... 88
		2.2 Organisational measures................................................................................. 89
		2.3 Personnel qualifications................................................................................ 91
		2.4 Safety instructions for driving the truck crane......................................................... 92
		2.5 Safety instructions for crane operation................................................................. 93
		2.6 Instructions on transporting persons.................................................................... 96
			Equipment for lifting persons........................................................................... 96
			Personnel............................................................................................... 96
			Operation............................................................................................... 97
			Truck crane............................................................................................. 98
	3 Operating elements for driving................................................................................ 99
		3.1 Overview of the operating elements...................................................................... 99
			3.1.1 Exterior of the truck crane.......................................................................100
			3.1.2 Driver's cab......................................................................................104
				Overview............................................................................................104
				Behind the cover...................................................................................108
				In the rear of the driver's cab.....................................................................108
			3.1.3 Steering column/steering wheel....................................................................109
			3.1.4 Instrument panel..................................................................................111
				Left/right..........................................................................................111
				Middle..............................................................................................112
				On-board computer time correction...................................................................114
			3.1.5 Transmission operating elements...................................................................115
			3.1.6 On-board computer.................................................................................116
			3.1.7 Tachograph........................................................................................117
			3.1.8 Heating/Air-conditioning system...................................................................118
				Standard heating system.............................................................................118
				Auxiliary water heating system.....................................................................119
				Auxiliary air heater...............................................................................121
			3.1.9 CCS control unit..................................................................................122
			3.1.10 CCS – menu-dependent displays....................................................................124
			3.1.11 CCS – Start menu.................................................................................125
			3.1.12 CCS – Overview menu groups.......................................................................126
			3.1.13 Carrier menu group...............................................................................128
				Suspension/ level adjustment menu..................................................................129
				Driving menu.......................................................................................130
			3.1.14 Settings menu group..............................................................................131
				Set display brightness and date/ time menu..........................................................132
			3.1.15 Information menu group...........................................................................133
				Operating hours menu...............................................................................134
				Engine/transmission error menu.....................................................................135
				Crane operation error menu.........................................................................136
			3.1.16 Various controls menu group......................................................................137
			3.1.17 Emergency operations menu group..................................................................137
			3.1.18 Outrigger control units..........................................................................138
			3.1.19 Sockets for hand-held control....................................................................139
		3.2 Brief description of the operating elements.............................................................141
			3.2.1 Definition of direction information...............................................................142
				Basic rule..........................................................................................142
				Switches and buttons...............................................................................142
			3.2.2 General rules for buttons and symbols on the display..............................................143
			3.2.3 Engine............................................................................................144
				Steering column.....................................................................................144
				On the steering wheel...............................................................................144
				Instrument panel....................................................................................145
			3.2.4 AdBlue system (DEF)...............................................................................146
				Instrument panel....................................................................................146
				CCS display.........................................................................................147
			3.2.5 Battery master switch.............................................................................147
			3.2.6 Electrical system.................................................................................148
			3.2.7 CCS Crane control.................................................................................149
			3.2.8 Transmission......................................................................................151
				Transmission control unit...........................................................................151
				Driving mode display................................................................................152
			3.2.9 Reverse camera....................................................................................154
			3.2.10 BirdView system 270.............................................................................155
			3.2.11 Final drive......................................................................................157
			3.2.12 Brakes...........................................................................................159
				Service brake.......................................................................................159
				Additional brakes...................................................................................159
				Parking brake.......................................................................................160
			3.2.13 Steering / separate steering.....................................................................162
				Instrument panel....................................................................................162
				CCS display.........................................................................................163
				Driver's door.......................................................................................164
			3.2.14 Suspension.......................................................................................165
				CCS display.........................................................................................165
			3.2.15 Lighting/windscreen wipers/horn..................................................................166
				Steering column.....................................................................................166
				Steering wheel......................................................................................166
				Instrument panel....................................................................................166
				CCS display.........................................................................................168
				Roof................................................................................................169
			3.2.16 Level adjustment system..........................................................................170
			3.2.17 Tachograph/speedometer...........................................................................172
				Tachograph..........................................................................................172
				Cover...............................................................................................172
				Speedometer.........................................................................................172
			3.2.18 Diagnostics......................................................................................173
			3.2.19 On-board computer................................................................................174
			3.2.20 Windows, doors, keys.............................................................................176
				Window winder.......................................................................................176
				Doors...............................................................................................177
				Keys................................................................................................177
			3.2.21 Front flap.......................................................................................178
	4 Starting the engine for driving / switching it off............................................................179
		4.1 Starting the engine from the driver's cab...............................................................179
			4.1.1 CHECKLIST: Starting the engine....................................................................179
			4.1.2 CHECKLIST: At low temperatures....................................................................182
			4.1.3 Ladders and fixed ladders.........................................................................182
				Fixed ladders.......................................................................................182
				Ladders.............................................................................................183
			4.1.4 Filling up........................................................................................185
				Standard tank.......................................................................................185
				Dual tank...........................................................................................186
				AdBlue..............................................................................................187
			4.1.5 Checks before starting the engine.................................................................188
				At the hydraulic tank...............................................................................188
				Battery master switch...............................................................................189
				Checking the hand-held control......................................................................189
			4.1.6 Switch on the ignition............................................................................189
			4.1.7 Lamp test/equalisation of the switching states....................................................190
				Lamp test...........................................................................................190
				Equalisation ofswitching conditions................................................................190
			4.1.8 Display – setting the brightness..................................................................191
			4.1.9 Start the engine..................................................................................192
			4.1.10 Inspections after starting the engine............................................................194
				Start menu andon-board computer....................................................................194
				Instrument panel....................................................................................195
			4.1.11 Monitoring elements..............................................................................197
				Instrument panel....................................................................................197
			4.1.12 Set idling speed.................................................................................198
		4.2 Switching off the engine................................................................................199
			4.2.1 On the ignition lock/with hand-held control/on the outrigger control units........................199
				After turning off..................................................................................199
			4.2.2 With emergency stop switches......................................................................200
				Resetting the emergency stop switch.................................................................200
		4.3 Air intake inhibitor....................................................................................201
			Releasing the air intake inhibitor......................................................................201
	5 Driving.......................................................................................................203
		5.1 Before driving..........................................................................................203
			5.1.1 CHECKLIST: Checks before on-road driving..........................................................203
			5.1.2 Check the condition of the truck crane............................................................209
				Electrical system...................................................................................209
				Adjusting the mirrors...............................................................................209
				Warning plates for vehicle width....................................................................211
				Displaying vehicleheight...........................................................................211
				Supply pressure.....................................................................................212
				Parking brake.......................................................................................213
			5.1.3 Adjusting the seats and steering column...........................................................214
				Driver's seat.......................................................................................214
				Passenger's seat....................................................................................215
				Steering column adjustment.........................................................................216
			5.1.4 Switching the suspension on/off...................................................................217
				Open menu...........................................................................................217
				Switching the suspension on........................................................................218
				Switching off thesuspension.......................................................................218
			5.1.5 Setting the tachograph............................................................................219
				Prerequisites.......................................................................................219
				In the event of malfunctions........................................................................219
				Setting the tachograph.............................................................................220
			5.1.6 Setting the time..................................................................................224
			5.1.7 Displaying and resetting operating hours..........................................................225
		5.2 Operating the transmission..............................................................................227
			5.2.1 Switching on......................................................................................227
			5.2.2 Switching the transmission to the neutral position................................................228
			5.2.3 Selecting the direction of travel and starting gear...............................................229
				Selecting the driving direction....................................................................229
				Selecting the starting gear ......................................................................230
			5.2.4 Changing the operating mode.......................................................................231
				Changing to automatic mode..........................................................................231
				Change-over to manual mode..........................................................................231
			5.2.5 Starting..........................................................................................232
			5.2.6 Driving and changing gears........................................................................233
				In automatic operating mode.........................................................................233
				In manual operating mode............................................................................234
			5.2.7 Changing the driving direction....................................................................235
			5.2.8 Stopping..........................................................................................235
				Stopping for a long period of time.................................................................235
			5.2.9 On the roller type dynamometer....................................................................236
			5.2.10 Preheating transmission..........................................................................236
		5.3 Driving and parking off the truck crane.................................................................237
			5.3.1 Checks while driving..............................................................................237
				Immediately after you start to move.................................................................237
				While driving.......................................................................................239
			5.3.2 Cruise control....................................................................................241
				Switching on........................................................................................241
				Switching off.......................................................................................241
			5.3.3 Temposet..........................................................................................242
				Switching on........................................................................................242
				Switching off.......................................................................................242
			5.3.4 Driving downhill..................................................................................243
				Starting............................................................................................243
				Checks when driving downhill.......................................................................244
				Downshifting........................................................................................244
				Additional brakes...................................................................................245
			5.3.5 Driving uphill....................................................................................246
				Starting............................................................................................246
				Driving.............................................................................................246
			5.3.6 Override torque reduction.........................................................................247
			5.3.7 Switching the truck crane off.....................................................................248
				Secure it against rolling away......................................................................248
				When stationary for more than 8 hours...............................................................249
			5.3.8 Folding berth.....................................................................................250
		5.4 Off-road driving........................................................................................251
			Adjustments to the transmission.........................................................................251
			Connections.............................................................................................251
			Changing the vehicle level..............................................................................251
			Rocking the vehicle free andtowing.....................................................................251
			5.4.1 Longitudinal and transverse differential locks....................................................252
			5.4.2 Operating the level adjustment system.............................................................254
				Open menu...........................................................................................254
				Setting the on-road level..........................................................................255
				Pre-selecting suspension struts....................................................................255
				Changing the vehicle level..........................................................................256
				Viewing the current inclination.....................................................................256
				Exiting the menu...................................................................................257
			5.4.3 Freeing an immobilized truck crane................................................................258
				Rocking the truck crane free.......................................................................258
				Towing free to thefront...........................................................................259
				Towing free in reverse gear........................................................................259
		5.5 Separate steering.......................................................................................261
			5.5.1 Switching to separate steering....................................................................261
				Manual..............................................................................................262
				Automatically.......................................................................................263
		5.6 Heating and air-conditioning system.....................................................................265
			5.6.1 Standard heating system...........................................................................265
				Switching on........................................................................................265
				Heating.............................................................................................265
				Air distribution....................................................................................266
				Examples............................................................................................267
				Switching off.......................................................................................267
			5.6.2 Air-conditioning system...........................................................................268
				Information.........................................................................................268
				Switching on/off....................................................................................268
				Cooling.............................................................................................269
				Drying..............................................................................................269
			5.6.3 Auxiliary water heater............................................................................270
				Preheating theengine...............................................................................270
				Preheating the driver's cab........................................................................271
				Switching on the auxiliary heater...................................................................272
				Switching off the auxiliary heater..................................................................273
				Setting time andweekday............................................................................273
				Saving automatic heating start.....................................................................274
				Setting the heating period.........................................................................275
				Switching the automatic heating start on and off....................................................275
				Setting the remaining time.........................................................................276
			5.6.4 Auxiliary air heater..............................................................................277
				Switching on........................................................................................277
				Temperature.........................................................................................278
				Switching off.......................................................................................278
				Other functions.....................................................................................278
		5.7 Towing a trailer........................................................................................279
			Effects on the axleloads...............................................................................279
			Coupling thetrailer...................................................................................280
			Connecting the supply lines............................................................................281
			Removing supplylines.................................................................................282
			Uncoupling thetrailer.................................................................................282
			Checking the braking force..............................................................................284
	6 Driving modes and rigging for on-road driving.................................................................285
		6.1 Driving modes...........................................................................................285
			Information on theaxle loads...........................................................................285
			6.1.1 How to use the tables.............................................................................286
			6.1.2 Tables for a maximum axle load of 12 t............................................................287
				For tyres 385/95 R25................................................................................287
				For tyres 445/95 R25 525/80 R 25....................................................................288
			6.1.3 Maximum permitted speeds with an axle load of over 12 t...........................................289
		6.2 Weighing the truck crane................................................................................291
			Axle groups.............................................................................................292
			Weighing procedure......................................................................................293
			Evaluation..............................................................................................294
		6.3 Rigging work for driving with a dolly...................................................................295
			6.3.1 Switching on the slewing gear freewheel...........................................................296
			6.3.2 Switching on the boom floating position...........................................................297
			6.3.3 Switching on boom pre-tensioning..................................................................298
		6.4 Rigging the main boom...................................................................................299
			Additional equipment required...........................................................................299
			6.4.1 CHECKLIST: Removing the main boom.................................................................300
				Prerequisites.......................................................................................300
				Checklist...........................................................................................300
			6.4.2 CHECKLIST: installing the main boom...............................................................302
				Prerequisites.......................................................................................302
				Checklist...........................................................................................302
			6.4.3 Slinging the main boom............................................................................304
				Marking.............................................................................................304
				Installing the lifting gear.........................................................................304
				Removing the lifting gear...........................................................................305
			6.4.4 Retracting/fitting the derricking cylinder head pin...............................................307
				Operating the lifting device........................................................................307
				Pulling the derricking cylinder head axle...........................................................308
				Fitting the derricking cylinder head axle...........................................................309
			6.4.5 Retracting/extending the boom pivot pin...........................................................310
				Before retracting...................................................................................310
				After extending.....................................................................................311
				Retracting/ extending the pivot pin.................................................................312
			6.4.6 Disconnecting/connecting hydraulics/electrical....................................................313
				Disconnecting.......................................................................................313
				Connecting..........................................................................................314
			6.4.7 Lifting the main boom off/on the turntable........................................................315
				Lifting from theturntable..........................................................................315
				Lifting on to theturntable.........................................................................316
			6.4.8 Aligning the connecting points....................................................................316
			6.4.9 Transporting the main boom........................................................................317
			6.4.10 Inspections after main boom mounting.............................................................318
		6.5 Installing/removing the outrigger beams.................................................................319
			6.5.1 CHECKLIST: Removing the outrigger beams...........................................................320
			6.5.2 CHECKLIST: Installing the outrigger beams.........................................................322
			6.5.3 Preparations – for removal........................................................................324
			6.5.4 Preparations – for installation/removal using the auxiliary crane.................................324
				Prerequisites.......................................................................................324
			6.5.5 Preparations – for installation/removal using the truck crane.....................................325
				Prerequisites.......................................................................................325
				Special outrigger span..............................................................................325
			6.5.6 Removing/attaching outrigger pads.................................................................327
				Removing the outrigger pads........................................................................327
				Attaching the outrigger pads.......................................................................328
			6.5.7 Disconnecting/establishing hydraulic connection...................................................329
			6.5.8 Disconnecting/establishing the electrical connection..............................................330
			6.5.9 Unscrewing/screwing in the spacers................................................................331
				Unscrewing..........................................................................................331
				Screwing in.........................................................................................332
			6.5.10 Disconnecting/establishing the connections to the outrigger box..................................333
			6.5.11 Extending/retracting the outrigger beam..........................................................333
				Extending outrigger beam...........................................................................333
				Inserting the outrigger beam........................................................................335
			6.5.12 Transporting the outrigger beams.................................................................337
			6.5.13 Note on error messages with removed outrigger beams..............................................338
		6.6 Rigging the auxiliary hoist.............................................................................339
			6.6.1 CHECKLIST: Installing the auxiliary hoist.........................................................339
				Prerequisites.......................................................................................339
			6.6.2 CHECKLIST: Removing the auxiliary hoist...........................................................341
				Prerequisites.......................................................................................341
			6.6.3 Slinging the auxiliary hoist......................................................................343
			6.6.4 Slinging the rigging frame........................................................................343
			6.6.5 Lowering/raising the rigging frame................................................................344
				Prerequisite........................................................................................344
			6.6.6 Placing the auxiliary hoist on the counterweight combination......................................344
			6.6.7 Establishing/disconnecting the hydraulic connection...............................................345
			6.6.8 Establishing/disconnecting the electrical connection..............................................346
			6.6.9 Creating the connection to the turntable..........................................................347
				Establishing a connection...........................................................................347
				Disconnecting a connection..........................................................................349
			6.6.10 Securing the hoist rope..........................................................................350
			6.6.11 Transporting the auxiliary hoist.................................................................351
			6.6.12 Check that the auxiliary hoist is functioning properly...........................................352
				Slewing direction...................................................................................352
				Slewing indicator...................................................................................352
			6.6.13 Rigging aid for the hoist rope...................................................................353
	7 Malfunctions in driving mode..................................................................................355
		7.1 Emergency stop switch...................................................................................355
		7.2 Procedure during malfunctions...........................................................................356
			7.2.1 What to do when a malfunction occurs in road traffic..............................................356
			7.2.2 Procedure during engine malfunctions..............................................................357
			7.2.3 Procedure during transmission malfunctions........................................................358
		7.3 Warning and error messages..............................................................................359
			Program version.........................................................................................359
			7.3.1 Warning or malfunction messages on the instrument panel...........................................359
				Meaning of thelamps................................................................................359
			7.3.2 Warning and malfunction messages on the on-board computer display.................................361
				Messages............................................................................................361
				Symbols.............................................................................................362
			7.3.3 Warning messages on the CCS display...............................................................365
				Symbols in the display area.........................................................................365
			7.3.4 Engine/transmission error messages................................................................369
				Open menu...........................................................................................369
				Exiting the menu....................................................................................369
		7.4 Troubleshooting.........................................................................................371
			7.4.1 Malfunctions on the engine........................................................................371
			7.4.2 Faults on the Adblue (DEF) system.................................................................373
			7.4.3 Malfunctions in the transmission..................................................................374
			7.4.4 Malfunctions of the service brake.................................................................375
			7.4.5 Malfunctions of the steering......................................................................376
			7.4.6 Malfunctions of the differential locks............................................................377
			7.4.7 Malfunctions in the hydraulic system/hydraulic oil cooler.........................................377
			7.4.8 Malfunctions on the suspension....................................................................378
			7.4.9 Malfunctions of the level adjustment system.......................................................378
			7.4.10 Malfunction in the CCS control unit..............................................................378
		7.5 Emergency operation and breakdown assistance............................................................379
			7.5.1 Externally starting the truck crane...............................................................379
			7.5.2 Battery charger...................................................................................380
				Prerequisites.......................................................................................380
			7.5.3 Towing away the truck crane.......................................................................381
				Important information...............................................................................381
				In the case of engine/transmission damage...........................................................381
				Tow starting........................................................................................384
			7.5.4 Wheel change......................................................................................384
				Removing a damaged wheel............................................................................385
				On the spare wheel holder...........................................................................385
				Mounting a wheel....................................................................................386
			7.5.5 Inflating the tyres yourself......................................................................388
				Connecting the filling hose.........................................................................388
				Inflating the tyres.................................................................................389
				Remove the fillinghose.............................................................................389
		7.6 Fuses...................................................................................................391
			Information on replacing fuses........................................................................391
			7.6.1 Fuses in the driver's cab.........................................................................392
				Group F1............................................................................................392
				Group F2............................................................................................393
				Group F3............................................................................................393
				Group F4............................................................................................393
				Group F6............................................................................................394
				Other fuses.........................................................................................394
			7.6.2 Fuses in the battery box..........................................................................396
	8 Operating elements for crane operation........................................................................397
		8.1 Overview of the operating elements......................................................................397
			8.1.1 Exterior of the truck crane.......................................................................398
			8.1.2 Crane cab.........................................................................................402
				Side panel..........................................................................................404
				Crane cab, rear.....................................................................................406
			8.1.3 Control panels....................................................................................408
				Left................................................................................................408
				Right...............................................................................................409
			8.1.4 Control lever configuration.......................................................................410
				Version 1...........................................................................................410
				Version 2...........................................................................................411
			8.1.5 CCS control unit..................................................................................412
			8.1.6 CCS – menu-dependent displays.....................................................................414
			8.1.7 CCS – Start menu..................................................................................415
				RCL display.........................................................................................416
				Slewing ranges/ working radii display..............................................................417
			8.1.8 CCS – Overview menu groups........................................................................418
			8.1.9 Superstructure menu group.........................................................................422
				Superstructure lock sub-menu......................................................................423
				Counterweight menu..................................................................................424
			8.1.10 Outrigger menu group............................................................................425
				Outrigger cylinders menu...........................................................................426
				Outrigger menu.....................................................................................428
			8.1.11 RCL/Telescoping menu group.......................................................................429
				Enter rigging mode/telescope status menu...........................................................430
				Pre-selection telescoping menu.....................................................................434
				Lifting capacity tables menu........................................................................436
				Telescoping semi- automation menu..................................................................437
				Manual telescoping menu...........................................................................438
			8.1.12 Working range limiter menu group.................................................................439
				Overall height menu................................................................................440
				Working radius menu.................................................................................441
				Slewing angle menu..................................................................................442
				Hoist rope travel limitation menu...................................................................443
			8.1.13 Information1 menu group.........................................................................444
				Hydraulic pressure and fuel consumption menu........................................................445
				Datalogger menu.....................................................................................446
			8.1.14 Heating/Engine/Additional equipment menu group...................................................447
				Economy menu........................................................................................448
				Remote control menu.................................................................................449
				Heating/air-conditioning menu.......................................................................450
				Spotlights menu.....................................................................................451
			8.1.15 Telescoping emergency program menu group.......................................................452
				Telescoping emergency program menu.................................................................453
				Unknown telescoping menu...........................................................................454
				Swinging the swing-away lattice emergency operation menu............................................455
			8.1.16 Settings menu group..............................................................................456
				Crane cab menu......................................................................................457
				Set display brightness and date/ time menu..........................................................458
				Switch units menu...................................................................................459
				Set control lever characteristic curve menu.........................................................460
				Power unit speeds menu............................................................................461
			8.1.17 Information2 menu group.........................................................................462
				Operating hours menu................................................................................463
				Engine/transmission error menu......................................................................464
				Crane operation error menu..........................................................................465
				Program version menu................................................................................466
			8.1.18 Operation of various controls....................................................................467
			8.1.19 On the RCL control unit..........................................................................468
			8.1.20 Menu-independent displays........................................................................469
			8.1.21 RCL – Menus......................................................................................470
				Monitoring menu....................................................................................470
				Lifting capacity tables menu........................................................................472
			8.1.22 Hand-held controls...............................................................................473
				Outriggers control panel............................................................................474
			8.1.23 Outrigger control units..........................................................................475
				Menu-independent buttons...........................................................................475
				Outrigger menu......................................................................................476
				Raise axle menu....................................................................................478
		8.2 Brief description of the operating elements.............................................................479
			8.2.1 Definition of direction information...............................................................479
				Basic rule..........................................................................................479
				Switches............................................................................................479
			8.2.2 General rules for buttons and symbols on the display..............................................480
			8.2.3 Engine............................................................................................481
				Side panel..........................................................................................481
				Economy menu........................................................................................482
			8.2.4 AdBlue (DEF) system...............................................................................482
				CCS display.........................................................................................482
			8.2.5 Seat contact switch and dead man's switch.........................................................484
			8.2.6 CCS Crane control.................................................................................485
			8.2.7 Outrigger – hand-held control.....................................................................490
			8.2.8 Outrigger – crane cab.............................................................................492
				Control panels......................................................................................492
				CCS display.........................................................................................492
			8.2.9 Outrigger – control units.........................................................................494
				General information.................................................................................494
				Outrigger menu......................................................................................495
			8.2.10 Raise axle.......................................................................................497
			8.2.11 Inclination indicators...........................................................................499
			8.2.12 Outrigger pressure displays......................................................................500
			8.2.13 Anemometer display...............................................................................500
			8.2.14 Counterweight menu...............................................................................501
				Counterweight submenu..............................................................................501
			8.2.15 Main hoist.......................................................................................505
				Control panels......................................................................................505
				CCS display.........................................................................................505
			8.2.16 Auxiliary hoist..................................................................................507
				Control panels......................................................................................507
				CCS display.........................................................................................507
			8.2.17 Slewing gear.....................................................................................509
				Control panels......................................................................................509
				CCS display.........................................................................................510
			8.2.18 Derricking gear..................................................................................511
				Control panels......................................................................................511
				CCS display.........................................................................................512
				Side panel..........................................................................................512
			8.2.19 Telescoping mechanism............................................................................513
				Control panels......................................................................................513
				CCS display.........................................................................................513
				Telescoping semi- automation menu...................................................................514
				Manual telescoping menu.............................................................................516
			8.2.20 Hydraulic system.................................................................................519
			8.2.21 Superstructure lock/house lock menu..............................................................520
				Superstructure lock................................................................................520
				Houselock...........................................................................................521
			8.2.22 Remote control...................................................................................522
			8.2.23 Rated capacity limiter (RCL).....................................................................523
				CCS display.........................................................................................523
				Display RCL.........................................................................................532
				RCL override – version A............................................................................533
				RCL override – version B............................................................................534
			8.2.24 Electrical system................................................................................535
			8.2.25 Lighting, windscreen wiper/washing system........................................................535
				Lighting............................................................................................535
				Windscreen wiper/washing system....................................................................537
			8.2.26 Hand-held control................................................................................539
				Sockets for hand-held control.......................................................................539
				Engine control panel................................................................................540
				Horn................................................................................................540
				Outriggers controlpanel...........................................................................541
			8.2.27 Windows, doors, keys.............................................................................543
				Windows.............................................................................................543
				Rear window.........................................................................................543
				Crane cab door......................................................................................544
				Keys................................................................................................545
			8.2.28 Diagnostics......................................................................................546
			8.2.29 Other............................................................................................546
	9 Starting/switching off the engine – for crane operation.......................................................547
		9.1 When starting the engine for the first time in the day..................................................547
			9.1.1 Checking the fuel level and AdBlue (DEF) level....................................................548
				Fuel................................................................................................548
				AdBlue (DEF)........................................................................................548
			9.1.2 Checks before starting the engine.................................................................549
				At the hydraulic tank...............................................................................549
				Checking the hand-held control......................................................................550
			9.1.3 Switch on the ignition............................................................................550
			9.1.4 Display – setting the brightness..................................................................551
			9.1.5 Start the engine..................................................................................551
			9.1.6 Inspections after starting the engine.............................................................552
			9.1.7 Set idling speed..................................................................................553
		9.2 Starting the engine – with the hand-held control........................................................554
			Prerequisites...........................................................................................554
			Start the engine........................................................................................554
		9.3 Switching off the engine................................................................................555
			9.3.1 During normal operation, with the ignition lock / with the hand-held control......................555
				After turning off..................................................................................555
			9.3.2 In emergencies, with the emergency stop switches..................................................556
				Resetting the emergency stop switch.................................................................556
	10 Crane operation..............................................................................................557
		10.1 Before operating the crane.............................................................................557
			10.1.1 CHECKLIST: Checks before operating the crane.....................................................557
			10.1.2 Check the condition of the truck crane...........................................................561
				Fuel tank auxiliary heater..........................................................................561
				Visual inspection...................................................................................561
				Checking the position of the hoist ropes............................................................562
				Checking the electrical system......................................................................563
			10.1.3 Adjusting the crane cab seat and front control panel.............................................564
				Crane cab seat......................................................................................564
				Front panel.........................................................................................565
			10.1.4 Checking the safety equipment....................................................................566
				Rated capacity limiter..............................................................................566
				Lifting limit switch...............................................................................566
				Emergency stop switch...............................................................................567
				Seat contact switch................................................................................568
			10.1.5 Earthing the load................................................................................569
			10.1.6 Preheating the hydraulic oil.....................................................................570
				Prerequisites.......................................................................................570
				Preheating..........................................................................................570
			10.1.7 Locking/unlocking the superstructure.............................................................571
				Locking points......................................................................................571
				Locking the superstructure.........................................................................572
				Unlocking the superstructure.......................................................................572
			10.1.8 Switching the houselock on/off...................................................................573
				Switching on the houselock.........................................................................573
				Switching off the houselock........................................................................575
		10.2 Standard slewing range type............................................................................577
			10.2.1 Permissible slewing ranges and working positions.................................................577
				360 slewing range..................................................................................577
				Working position 0to the rear.....................................................................577
				180 to the front rigging position..................................................................577
		10.3 MAXbase slewing range type.............................................................................579
			10.3.1 Specifications in the lifting capacity tables....................................................580
			10.3.2 Enabled slewing ranges...........................................................................581
			10.3.3 Lifting capacities and slewing ranges for outrigger spans without separate lifting capacit.......584
		10.4 Operation of the rated capacity limiter................................................................585
			10.4.1 Switch on the RCL................................................................................586
				Switching on........................................................................................586
			10.4.2 Enter rigging mode...............................................................................588
				Notes on Input.....................................................................................588
				Enter the slewing range type........................................................................589
				Entering individual components......................................................................590
				Entering the RCLcode..............................................................................596
			10.4.3 Pre-selecting telescoping........................................................................596
			10.4.4 Confirm the rigging mode and lifting capacity table..............................................597
				Standard slewing range type.........................................................................597
				MAXbase slewing range type..........................................................................599
			10.4.5 Checks before operating the crane................................................................601
				Monitoring menu.....................................................................................601
				Checking the rigging mode...........................................................................601
				Hoist checks........................................................................................603
			10.4.6 Displays during crane operation..................................................................605
				On the RCL display..................................................................................605
				On the CCS display..................................................................................609
			10.4.7 RCL early warning................................................................................613
			10.4.8 RCL shutdown.....................................................................................614
				Shutdown due tooverload............................................................................614
			10.4.9 Displaying the lifting capacity tables...........................................................615
				Standard slewing range type.........................................................................615
				MAXbase slewing range type..........................................................................617
			10.4.10 RCL override – version A........................................................................619
				Overview status display.............................................................................619
				When rigging........................................................................................620
				To raise the boom...................................................................................621
				In emergencies......................................................................................622
			10.4.11 RCL override – version B........................................................................623
			10.4.12 Datalogger......................................................................................624
				Export data.........................................................................................624
				Display the data....................................................................................625
		10.5 Crane operation with main boom.........................................................................629
			10.5.1 Checks during crane operation....................................................................629
				Horizontal alignment................................................................................629
				Safe distances.....................................................................................629
				Checking thewindspeed.............................................................................630
			10.5.2 Main hoist.......................................................................................631
				Switching on themain hoist.........................................................................632
				Lifting and lowering...............................................................................632
				Maximum permissible hoist rope speed................................................................633
				Switching off the main hoist.......................................................................634
			10.5.3 Auxiliary hoist..................................................................................635
				Switching on the auxiliary hoist...................................................................635
				Lifting and lowering...............................................................................636
				Maximum permissible hoist rope speed................................................................636
				Switching off the auxiliary hoist..................................................................637
			10.5.4 Lifting limit switch and lowering limit switch...................................................638
				Lifting limit switch................................................................................638
				Lowering limit switch...............................................................................640
			10.5.5 Derricking gear..................................................................................641
				Switching on the derricking gear...................................................................641
				Maximum permissible derricking speed................................................................641
				Raising and lowering................................................................................642
				Re-enable raising function..........................................................................643
				Switching off the derricking gear...................................................................643
				Lowering the main boom to ahorizontal position.....................................................644
			10.5.6 Telescoping mechanism............................................................................645
				Overview............................................................................................646
				Telescoping process.................................................................................646
				Assignment for display..............................................................................649
				Fixed length, intermediate length, telescoping length...............................................650
				Telescoping.........................................................................................651
				Telescoping sequence...............................................................................651
				Checks before starting work........................................................................652
				Switching on thetelescoping mechanism..............................................................653
				Function of the control lever.......................................................................653
				Switching off thetelescoping mechanism.............................................................655
				Manual telescoping.................................................................................656
				Checking the initial position.......................................................................656
				Unlocking the telescoping cylinder..................................................................658
				Extending/retracting the telescoping cylinder.......................................................660
				Lock telescoping cylinder...........................................................................661
				Unlocking the telescopic section...................................................................662
				Telescoping the telescopic section.................................................................663
				Locking the telescopic section.....................................................................664
				Before on-road driving..............................................................................665
				Telescoping with semi-automaton.....................................................................666
				Telescoping with pre-selection......................................................................668
			10.5.7 High-speed mode..................................................................................669
				Derricking gear telescoping mechanism..............................................................669
				Hoists..............................................................................................670
			10.5.8 Slewing gear.....................................................................................671
				Switching on the slewing gear......................................................................671
				Slewing.............................................................................................672
				Releasing locked slewing gear.......................................................................672
				Maximum permitted slewing speed.....................................................................673
				Braking the slewing movement........................................................................674
				Releasing the slewing gear brake....................................................................674
				Applying the slewing gear brake.....................................................................674
				Slewing gear freewheel..............................................................................675
				Switching off the slewing gear.....................................................................675
			10.5.9 Possible movement combinations...................................................................676
		10.6 Settings and displays for crane operation..............................................................677
			10.6.1 Inclining the crane cab..........................................................................677
			10.6.2 Set idling speed.................................................................................678
			10.6.3 Adjusting the wiper stroke interval of the windscreen wiper......................................678
			10.6.4 Limiting the power unit speeds...................................................................679
			10.6.5 Setting/switching on Economy mode................................................................680
				Automatically.......................................................................................680
				Manual..............................................................................................680
			10.6.6 Switching units of measure.......................................................................681
			10.6.7 Setting the characteristic curves for the control levers.........................................682
			10.6.8 Using the slewable spotlights....................................................................683
				Manually swinging...................................................................................684
				Automatic load tracking.............................................................................684
			10.6.9 Override torque reduction........................................................................685
			10.6.10 Displaying the operating hours..................................................................686
		10.7 Working range limiter..................................................................................687
			10.7.1 Viewing current settings.........................................................................688
				On the RCL display..................................................................................688
				In the CCS Startmenu...............................................................................689
			10.7.2 Opening the working range limiter menu...........................................................689
			10.7.3 Entering limit values............................................................................692
				Overall height......................................................................................692
				Working radius......................................................................................693
				Slewing angle.......................................................................................693
				Hoist rope travel limitation........................................................................694
			10.7.4 Entering limit values manually...................................................................696
				Limit values........................................................................................696
			10.7.5 Switching monitoring functions on/off............................................................698
			10.7.6 Shutdown by working range limiter................................................................699
		10.8 Work break.............................................................................................701
			10.8.1 In case of short work breaks.....................................................................701
			10.8.2 In case of work breaks of more than 8 hours......................................................702
				To secure the truck crane...........................................................................702
		10.9 Heating and air-conditioning system....................................................................703
			10.9.1 Standard heating system..........................................................................703
				Switching on........................................................................................703
				Heating.............................................................................................703
				Setting the air distribution........................................................................704
				Switching off.......................................................................................704
			10.9.2 Air-conditioning system..........................................................................705
				Information.........................................................................................705
				Switching on/off....................................................................................705
				Cooling, automatic..................................................................................706
				Cooling, maximum....................................................................................706
			10.9.3 Auxiliary heater.................................................................................707
				Switching on........................................................................................707
				Setting the temperature.............................................................................708
				Setting the heating start/ heating duration.........................................................708
				Switching heating start on/off......................................................................709
		10.10 CraneSTAR system......................................................................................710
			10.10.1 Overview........................................................................................710
			10.10.2 Position of the components......................................................................710
	11 Rigging work.................................................................................................711
		11.1 Rigging work checklists for crane operation with the main boom.........................................711
			11.1.1 CHECKLIST: Rigging...............................................................................711
			11.1.2 CHECKLIST: Unrigging.............................................................................715
		11.2 Selecting the suitable site............................................................................719
			11.2.1 Determining the required load-bearing area.......................................................719
			11.2.2 Safe distance from slopes and pits...............................................................722
			11.2.3 Earthing the truck crane.........................................................................723
			11.2.4 Safe distance from overhead power lines..........................................................724
		11.3 Rigging work after driving with a dolly................................................................727
			11.3.1 Switching off the boom floating position.........................................................727
			11.3.2 Switching off the slewing gear freewheel.........................................................728
				Before slewing......................................................................................728
			11.3.3 Switching off boom pre-tensioning................................................................729
		11.4 Connecting/disconnecting the hand-held control.........................................................731
		11.5 Starting the engine for driving for rigging work.......................................................733
			11.5.1 Starting/turning off the engine with the hand-held control.......................................733
				Prerequisites.......................................................................................733
				Start the engine....................................................................................734
				Switching off theengine............................................................................734
			11.5.2 Starting/switching off the engine from the outrigger control units...............................735
				Prerequisites.......................................................................................735
				Start the engine....................................................................................735
				Switching off theengine............................................................................735
		11.6 Slewing range – only with the Standard slewing range type..............................................737
			11.6.1 Representation in the lifting capacity tables....................................................737
			11.6.2 Enabled outrigger spans..........................................................................738
		11.7 Outriggers – Overview – MAXbase slewing range type.....................................................739
			11.7.1 Definitions......................................................................................739
			11.7.2 Representation in the lifting capacity tables....................................................741
			11.7.3 Enabled outrigger spans..........................................................................742
		11.8 Outrigger operation....................................................................................747
			11.8.1 CHECKLIST: Extending the outriggers..............................................................747
			11.8.2 CHECKLIST: Retracting the outriggers.............................................................749
			11.8.3 Preparing the truck crane........................................................................751
				In the driver's cab.................................................................................751
				Outriggers controlunits...........................................................................751
			11.8.4 Setting the spans................................................................................752
				For on-road driving.................................................................................754
			11.8.5 Extending/retracting outrigger beams.............................................................755
				From the controlunits..............................................................................756
				With the hand- held control.........................................................................757
				From the cranecab..................................................................................759
			11.8.6 Moving the outrigger pads into working/driving position..........................................761
			11.8.7 Enlarging the load-bearing area..................................................................762
			11.8.8 Extending/retracting supporting cylinders........................................................763
				From the controlunits..............................................................................764
				With the hand- held control.........................................................................765
				From the cranecab..................................................................................766
			11.8.9 Levelling the truck crane on outriggers..........................................................768
				Inclination indicators..............................................................................768
				Prerequisites.......................................................................................769
				Manual alignment...................................................................................770
				Automatic alignment.................................................................................771
			11.8.10 Operating the axle raising system...............................................................773
			11.8.11 Outrigger pressure display......................................................................775
		11.9 Rigging/unrigging the counterweight....................................................................777
			11.9.1 Information on rigging...........................................................................777
				When rigging........................................................................................777
				When unrigging......................................................................................778
			11.9.2 Counterweight sections...........................................................................779
			11.9.3 Identification...................................................................................781
			11.9.4 Slinging points on the counterweight sections....................................................782
			11.9.5 CHECKLIST: Rigging the counterweight.............................................................784
			11.9.6 CHECKLIST: Unrigging the counterweight...........................................................785
			11.9.7 Assembling counterweight versions................................................................786
			11.9.8 Counterweight hoist unit.........................................................................795
				Counterweight menu.................................................................................795
				Extending/ retracting the lifting cylinders.........................................................796
				Automatic mode rigging.............................................................................797
				Automatic mode unrigging...........................................................................799
				Cancel automatic mode..............................................................................800
			11.9.9 Setting down counterweight for driving the truck crane...........................................801
			11.9.10 Slewing with the rigged counterweight...........................................................803
		11.10 Rigging work on the main boom.........................................................................805
			11.10.1 Hook block on the bumper........................................................................805
				Picking up the hook block...........................................................................805
				Attaching the hook block............................................................................806
			11.10.2 Hook block in the compartment...................................................................807
				Prerequisites.......................................................................................807
			11.10.3 Hook block on a separate vehicle................................................................809
				Picking up the hook block..........................................................................810
				Setting down the hook block........................................................................810
			11.10.4 Hook block, separable...........................................................................812
				Rigging for on-road driving.........................................................................812
				Rigging for crane operation.........................................................................813
			11.10.5 Reeving and unreeving the hoist rope............................................................814
				Version A...........................................................................................814
				Version B...........................................................................................815
				Reeving the hoistrope..............................................................................817
				Unreeving hoistrope...............................................................................821
			11.10.6 Possible reeving on the main boom...............................................................823
				With 7 head sheaves.................................................................................823
				With 10 head sheaves................................................................................826
				With 11 head sheaves................................................................................829
			11.10.7 Installing/removing the lifting limit switch....................................................830
				Installing lifting limit switch.....................................................................830
				Removing the lifting limit switch...................................................................833
			11.10.8 Locking/unlocking the lifting limit switch......................................................835
				Locking.............................................................................................835
				Removing the lock...................................................................................835
			11.10.9 Anemometer and air traffic control light........................................................836
				Installing..........................................................................................836
				Switching on/off....................................................................................837
				Removing............................................................................................837
				For transport.......................................................................................838
		11.11 Other rigging work....................................................................................839
			11.11.1 Railings on the turntable.......................................................................839
			11.11.2 Folding the lighting carrier in/out.............................................................840
			11.11.3 Safety harness on the main boom.................................................................841
				Prerequisites.......................................................................................842
				Requirements........................................................................................842
				Attaching/detaching fall prevention safety system to/ from safety harness...........................843
				Inspecting/replacing safety harness.................................................................845
			11.11.4 Slinging points for personal protective equipment...............................................846
			11.11.5 Cameras for crane operation.....................................................................847
				Camera on mainboom.................................................................................847
				Camera on thehoists................................................................................849
				Camera on the driver's cab..........................................................................849
				Operating the camera................................................................................850
			11.11.6 Step at the crane cab...........................................................................851
	12 Driving with a rigged truck crane............................................................................853
		12.1 Driving path...........................................................................................853
		12.2 Permissible rigging modes and axle loads...............................................................854
			Axle load table........................................................................................854
		12.3 Before driving.........................................................................................856
			12.3.1 Secure the superstructure against slewing........................................................856
			12.3.2 Checking the tyre pressures and wind speed.......................................................857
			12.3.3 Putting the truck crane on the wheels – with Raise axle function.................................858
			12.3.4 Putting the truck crane on the wheels – with the outriggers......................................860
			12.3.5 Gears/connections................................................................................862
				Transmission........................................................................................862
				Switching on separate steering......................................................................862
		12.4 While driving..........................................................................................863
		12.5 After driving..........................................................................................864
	13 Transportation...............................................................................................865
		13.1 Transport with transport vehicle.......................................................................865
			13.1.1 CHECKLIST: Checks before transport...............................................................866
			13.1.2 Drive the truck crane on to the transport vehicle................................................868
				Driving on..........................................................................................868
				Lashing.............................................................................................868
			13.1.3 Slinging points..................................................................................869
	14 Malfunctions during crane operation..........................................................................871
		14.1 Emergency stop switch..................................................................................871
		14.2 What to do when malfunctions occur during crane operation..............................................872
			The load can be set down................................................................................872
			Load cannot be set down.................................................................................872
		14.3 Warning and error messages.............................................................................873
			Program version.........................................................................................873
			14.3.1 Warning messages on the CCS display..............................................................873
				Meaning of the symbols..............................................................................874
			14.3.2 Error messages on the CCS Display................................................................877
			14.3.3 Warning messages on the RCL display..............................................................879
		14.4 Finding and eliminating malfunctions...................................................................883
			14.4.1 Malfunctions on the engine.......................................................................883
			14.4.2 Malfunctions on the main hoist/auxiliary hoist...................................................883
			14.4.3 Malfunctions in the hoist cameras................................................................884
			14.4.4 Malfunctions in the main boom camera.............................................................885
			14.4.5 Malfunctions on the derricking gear..............................................................886
			14.4.6 Malfunctions in the telescoping mechanism........................................................887
			14.4.7 Malfunctions on the slewing gear.................................................................889
			14.4.8 Malfunctions on the counterweight hoist unit.....................................................890
			14.4.9 Malfunctions in the hydraulic system/hydraulic oil cooler........................................891
			14.4.10 Malfunctions when operating with the hand-held control..........................................891
			14.4.11 Malfunctions when inclining the crane cab.......................................................891
			14.4.12 Malfunctions of the outriggers..................................................................892
			14.4.13 Malfunctions when raising the axles.............................................................892
			14.4.14 Malfunctions on the CCS/RCL control units.......................................................893
			14.4.15 Malfunctions on the CraneSTAR system............................................................893
		14.5 Emergency operations and programs......................................................................895
			14.5.1 Mechanical emergency activation for retracting...................................................896
				Prior to the emergency activation, check............................................................896
				Procedure...........................................................................................896
				Mechanical emergency activation....................................................................897
			14.5.2 Telescoping emergency program....................................................................899
				Checks before using the emergency program...........................................................899
				Open the Emergency program submenu.................................................................900
				Determining the type of error......................................................................901
				If there is an error on the length indicator........................................................902
				Tables for approaching the locking points...........................................................906
			14.5.3 Entering the current telescoping.................................................................909
			14.5.4 Emergency operation with the hand-held control...................................................911
				Preparations........................................................................................911
				Operating apowerunit..............................................................................912
				Stopping movements.................................................................................914
				Stopping movements in emergencies...................................................................914
				Switch off theengine...............................................................................914
			14.5.5 Notes on slewing in emergency operation..........................................................915
				For the Standard slewing range type.................................................................915
				For the MAXbase slewing range type..................................................................916
		14.6 Hydraulic emergency operation..........................................................................917
			14.6.1 Operating principle..............................................................................917
			14.6.2 Establishing the hydraulic circuits required.....................................................918
				Switching over valves...............................................................................918
				Switching the continuous operation on and off.......................................................919
			14.6.3 Connecting/disconnecting the energy source.......................................................920
			14.6.4 Performing emergency operation...................................................................920
			14.6.5 After emergency operation........................................................................920
		14.7 Hydraulic emergency operation as per BGR 159...........................................................921
			14.7.1 Operating principle of emergency operation BGR 159...............................................921
			14.7.2 Connecting/disconnecting hoses...................................................................922
				Establishing connections............................................................................922
				Disconnecting connections..........................................................................923
			14.7.3 Switching emergency operation on/off.............................................................924
			14.7.4 Establishing the hydraulic circuits required.....................................................925
				Switching over valves...............................................................................925
				For lifting/ lowering...............................................................................927
				For slewing.........................................................................................928
			14.7.5 Performing emergency operation...................................................................929
				Slewing.............................................................................................929
				Derricking..........................................................................................930
				Lifting/lowering....................................................................................930
			14.7.6 After emergency operation........................................................................931
				Switching off emergency operation...................................................................931
				Switching over to crane operation...................................................................931
				Disconnecting thehoses.............................................................................931
			14.7.7 Emergency supply of another crane................................................................932
				For emergency supply................................................................................932
				After emergency supply..............................................................................932
		14.8 Fuses in the crane cab.................................................................................933
			Information on replacing fuses........................................................................933
	15 Index........................................................................................................939
		A...........................................................................................................941
		B...........................................................................................................941
		C...........................................................................................................942
		D...........................................................................................................944
		E...........................................................................................................945
		F...........................................................................................................947
		H...........................................................................................................947
		I...........................................................................................................948
		K...........................................................................................................948
		L...........................................................................................................948
		M...........................................................................................................949
		O...........................................................................................................950
		P...........................................................................................................952
		R...........................................................................................................952
		S...........................................................................................................953
		T...........................................................................................................954
		V...........................................................................................................956
		W...........................................................................................................956

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