★ TRUSTED BY 321,897+ PROFESSIONALS WORLDWIDE
🏢
Trusted Business
Verified & Licensed
🛡️
Virus Free Files
100% Safe Downloads
🔒
Secure Payment
SSL Protected
Instant Delivery
Available Immediately

Grove Crane GMK 5250L Operating Instructions Manual 3302633 – PDF DOWNLOAD

$28.95

Grove Crane GMK 5250L Operating Instructions Manual 3302633 – PDF DOWNLOAD

Instant PDF Download
Available immediately
💾
Save to Your Device
Download & keep forever
🛡️
Antivirus Scanned
100% virus-free
🌍
Trusted Worldwide
175,000+ customers

Description

Grove Crane GMK 5250L Operating Instructions Manual 3302633 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 5250L Operating Instructions Manual 3302633 – PDF DOWNLOAD

Language : English
Pages : 954
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 5250L Operating Instructions Manual 3302633 – PDF DOWNLOAD

Basic safety instructions:
 Intended use:

  • The GMK5250L truck crane is constructed in accordance with the latest tech- nology and the
    recognised safety regulations. Nevertheless, the operator or third parties can still be endangered
    and the crane or other property put at risk while using it.
  • The truck crane may only be modified with the consent of Manitowoc Crane Group Germany GmbH.
    The GMK5250L truck crane may be used only when it is in perfect technical condition and for its
    intended purpose and with due attention paid to safe operation and possible hazards.
  • Any malfunctions that could impair safety must be eliminated immediately.
    The GMK5250L truck crane may only be operated without the correspond- ing special equipment within
    the permitted temperature range; à Technical
    data, p. 1 – 7.
  • The GMK5250L truck crane is designed solely for lifting loads which are within the permitted
    GMK5250L lifting capacities. The load must be slung as prescribed to a hook block which is
    positioned vertically over the load prior to lifting.

Intended use also includes:

– observing the entire crane documentation, consisting of the operating manual(s), the lifting
capacity table, the outrigger pressure table and the safety manual
– adhering to the inspection and maintenance requirements specified in the maintenance manual.
The GMK5250L may only be operated with parts of equipment which have been approved by Manitowoc
Crane Group Germany GmbH and which are labelled with the serial number of the GMK5250L.
The manufacturer is not liable for any damage caused by improper or unau- thorized use of the
GMK5250L truck crane. The user shall take on full
responsibility for any such use.

TABLE OF CONTENTS:

Grove Crane GMK 5250L Operating Instructions Manual 3302633 – PDF DOWNLOAD

Operating Instructions..........................................................................................  1
Additional pages................................................................................................  3
	Additional page GMK – Reduction of slewing speed............................................................  3
		1 Reduction of slewing speed – can be switched on and off...............................................  3
			1.1 Important notes.................................................................................  3
				With reduction switched on......................................................................  3
				With reduction switched off.....................................................................  3
			1.2 Operation.......................................................................................  4
				1.2.1 Additional and modified operating elements................................................  4
				1.2.2 Switching reduction off and on............................................................  5
	Outrigger spans.............................................................................................  7
	Telescoping emergency programe..............................................................................  9
1 Overview...................................................................................................... 43
	1.1 Accidents............................................................................................... 43
	1.2 Branch offices.......................................................................................... 45
		1.2.1 Manitowoc Crane Care.............................................................................. 45
		1.2.2 Dealer list....................................................................................... 45
	1.3 Warranty specifications................................................................................. 45
	1.4 Terms used.............................................................................................. 46
	1.5 Technical data.......................................................................................... 49
		1.5.1 Maximum lifting capacity (DIN/ISO/EN)............................................................. 49
		1.5.2 Maximum lifting capacity (ASME B 30.5)............................................................ 49
		1.5.3 Dimensions and weights of the truck crane, axle loads............................................. 50
			Dimensions.......................................................................................... 51
			Weight and axleloads............................................................................... 51
		1.5.4 Dimensions and weights of removable parts......................................................... 52
			Spare wheel......................................................................................... 52
			Outrigger........................................................................................... 52
			Main boom........................................................................................... 53
			Hook blocks and hook tackle......................................................................... 53
			Hook blocks, split.................................................................................. 54
			Auxiliary hoist..................................................................................... 55
			Counterweight sections............................................................................. 55
		1.5.5 Carrier........................................................................................... 57
			Engine.............................................................................................. 57
			Transmission........................................................................................ 57
			Transfer case....................................................................................... 57
			Axle lines.......................................................................................... 57
			Steering............................................................................................ 57
			Tyres............................................................................................... 58
			Electrical system................................................................................... 58
			Tool................................................................................................ 58
			Towing coupling.................................................................................... 58
			Driving speeds...................................................................................... 58
			Climbing ability.................................................................................... 58
			Outrigger........................................................................................... 59
			Turning radii....................................................................................... 60
		1.5.6 Superstructure.................................................................................... 61
			Main hoist.......................................................................................... 61
			Auxiliary hoist..................................................................................... 61
			Slewing gear........................................................................................ 61
			Derricking gear..................................................................................... 62
			Main boom........................................................................................... 62
			Lattice extension................................................................................... 62
			Operating speeds.................................................................................... 63
			Noise emission...................................................................................... 63
	1.6 Documentation supplied.................................................................................. 65
		1.6.1 Questions on documentation........................................................................ 66
	1.7 Notes on the operating manual........................................................................... 67
		1.7.1 What do the symbols used mean?.................................................................... 67
		1.7.2 How is the operating manual structured?........................................................... 69
			Division............................................................................................ 69
			Structure of thechapters........................................................................... 69
			Structure of thepages.............................................................................. 70
		1.7.3 How do I find the information I need?............................................................. 71
			Cross-references example............................................................................ 72
		1.7.4 What information is available for operations planning?............................................ 74
	1.8 Conversion table for US measuring units................................................................. 75
	1.9 Training – Information.................................................................................. 77
	1.10 Identification......................................................................................... 78
	1.11 EC Declaration of Conformity........................................................................... 80
2 Basic safety instructions..................................................................................... 81
	2.1 Intended use............................................................................................ 81
		2.1.1 Improper use...................................................................................... 82
	2.2 Organisational measures................................................................................. 83
	2.3 Personnel qualifications................................................................................ 85
	2.4 Safety instructions for driving the truck crane......................................................... 86
	2.5 Safety instructions for crane operation................................................................. 87
	2.6 Instructions on transporting persons.................................................................... 90
		Equipment for lifting persons........................................................................... 90
		Personnel............................................................................................... 90
		Operation............................................................................................... 91
		Truck crane............................................................................................. 92
3 Operating elements for driving................................................................................ 93
	3.1 Overview of the operating elements...................................................................... 93
		3.1.1 Exterior of the truck crane....................................................................... 94
		3.1.2 Driver's cab...................................................................................... 98
			Overview............................................................................................ 98
			Behind the cover...................................................................................102
			In the rear of the driver's cab.....................................................................102
		3.1.3 Steering column/steering wheel....................................................................103
		3.1.4 Instrument panel..................................................................................105
			Left/right..........................................................................................105
			Middle..............................................................................................106
			On-board computer time correction...................................................................108
		3.1.5 Transmission operating elements...................................................................109
		3.1.6 On-board computer.................................................................................110
		3.1.7 Tachograph........................................................................................111
		3.1.8 Heating/Air-conditioning system...................................................................112
			Standard heating system.............................................................................112
			Auxiliary water heating system.....................................................................113
			Auxiliary air heater...............................................................................115
		3.1.9 CCS control unit..................................................................................116
		3.1.10 CCS – menu-dependent displays....................................................................118
		3.1.11 CCS – Start menu.................................................................................119
		3.1.12 CCS – Overview menu groups.......................................................................120
		3.1.13 Carrier menu group...............................................................................122
			Suspension/ level adjustment menu..................................................................123
			Driving menu.......................................................................................124
		3.1.14 Settings menu group..............................................................................125
			Set display brightness and date/ time menu..........................................................126
		3.1.15 Information menu group...........................................................................127
			Operating hours menu...............................................................................128
			Engine/transmission error menu.....................................................................129
			Crane operation error menu.........................................................................130
		3.1.16 Various controls menu group......................................................................131
		3.1.17 Emergency operations menu group..................................................................131
		3.1.18 Outrigger control units..........................................................................132
		3.1.19 Sockets for hand-held control....................................................................133
	3.2 Brief description of the operating elements.............................................................135
		3.2.1 Definition of direction information...............................................................136
			Basic rule..........................................................................................136
			Switches and buttons...............................................................................136
		3.2.2 General rules for buttons and symbols on the display..............................................137
		3.2.3 Engine............................................................................................138
			Steering column.....................................................................................138
			On the steering wheel...............................................................................138
			Instrument panel....................................................................................139
		3.2.4 AdBlue system (DEF)...............................................................................140
			Instrument panel....................................................................................140
			CCS display.........................................................................................141
		3.2.5 Battery master switch.............................................................................141
		3.2.6 Electrical system.................................................................................142
		3.2.7 CCS Crane control.................................................................................143
		3.2.8 Transmission......................................................................................145
			Transmission control unit...........................................................................145
			Driving mode display................................................................................146
		3.2.9 Reverse camera....................................................................................148
		3.2.10 BirdView system 270.............................................................................149
		3.2.11 Final drive......................................................................................151
		3.2.12 Brakes...........................................................................................153
			Service brake.......................................................................................153
			Additional brakes...................................................................................153
			Parking brake.......................................................................................154
		3.2.13 Steering / separate steering.....................................................................156
			Instrument panel....................................................................................156
			CCS display.........................................................................................157
			Driver's door.......................................................................................158
		3.2.14 Suspension.......................................................................................159
			CCS display.........................................................................................159
		3.2.15 Lighting/windscreen wipers/horn..................................................................160
			Steering column.....................................................................................160
			Steering wheel......................................................................................160
			Instrument panel....................................................................................160
			CCS display.........................................................................................162
			Roof................................................................................................163
		3.2.16 Level adjustment system..........................................................................164
		3.2.17 Tachograph/speedometer...........................................................................166
			Tachograph..........................................................................................166
			Cover...............................................................................................166
			Speedometer.........................................................................................166
		3.2.18 Diagnostics......................................................................................167
		3.2.19 On-board computer................................................................................168
		3.2.20 Windows, doors, keys.............................................................................170
			Window winder.......................................................................................170
			Doors...............................................................................................171
			Keys................................................................................................171
		3.2.21 Front flap.......................................................................................172
4 Starting the engine for driving / switching it off............................................................173
	4.1 Starting the engine from the driver's cab...............................................................173
		4.1.1 CHECKLIST: Starting the engine....................................................................173
		4.1.2 CHECKLIST: At low temperatures....................................................................176
		4.1.3 Ladders and fixed ladders.........................................................................176
			Fixed ladders.......................................................................................176
			Ladders.............................................................................................177
		4.1.4 Filling up........................................................................................179
			Standard tank.......................................................................................179
			Dual tank...........................................................................................180
			AdBlue..............................................................................................181
		4.1.5 Checks before starting the engine.................................................................182
			At the hydraulic tank...............................................................................182
			Battery master switch...............................................................................183
			Checking the hand-held control......................................................................183
		4.1.6 Switch on the ignition............................................................................183
		4.1.7 Lamp test/equalisation of the switching states....................................................184
			Lamp test...........................................................................................184
			Equalisation ofswitching conditions................................................................184
		4.1.8 Display – setting the brightness..................................................................185
		4.1.9 Start the engine..................................................................................186
		4.1.10 Inspections after starting the engine............................................................188
			Start menu andon-board computer....................................................................188
			Instrument panel....................................................................................189
		4.1.11 Monitoring elements..............................................................................191
			Instrument panel....................................................................................191
		4.1.12 Set idling speed.................................................................................192
	4.2 Switching off the engine................................................................................193
		4.2.1 On the ignition lock/with hand-held control/on the outrigger control units........................193
			After turning off..................................................................................193
		4.2.2 With emergency stop switches......................................................................194
			Resetting the emergency stop switch.................................................................194
	4.3 Air intake inhibitor....................................................................................195
		Releasing the air intake inhibitor......................................................................195
5 Driving.......................................................................................................197
	5.1 Before driving..........................................................................................197
		5.1.1 CHECKLIST: Checks before on-road driving..........................................................197
		5.1.2 Check the condition of the truck crane............................................................203
			Electrical system...................................................................................203
			Adjusting the mirrors...............................................................................203
			Warning plates for vehicle width....................................................................205
			Displaying vehicleheight...........................................................................205
			Supply pressure.....................................................................................206
			Parking brake.......................................................................................207
		5.1.3 Adjusting the seats and steering column...........................................................208
			Driver's seat.......................................................................................208
			Passenger's seat....................................................................................209
			Steering column adjustment.........................................................................210
		5.1.4 Switching the suspension on/off...................................................................211
			Open menu...........................................................................................211
			Switching the suspension on........................................................................212
			Switching off thesuspension.......................................................................212
		5.1.5 Setting the tachograph............................................................................213
			Prerequisites.......................................................................................213
			In the event of malfunctions........................................................................213
			Setting the tachograph.............................................................................214
		5.1.6 Setting the time..................................................................................218
		5.1.7 Displaying and resetting operating hours..........................................................219
	5.2 Operating the transmission..............................................................................221
		5.2.1 Switching on......................................................................................221
		5.2.2 Switching the transmission to the neutral position................................................222
		5.2.3 Selecting the direction of travel and starting gear...............................................223
			Selecting the driving direction....................................................................223
			Selecting the starting gear ......................................................................224
		5.2.4 Changing the operating mode.......................................................................225
			Changing to automatic mode..........................................................................225
			Change-over to manual mode..........................................................................225
		5.2.5 Starting..........................................................................................226
		5.2.6 Driving and changing gears........................................................................227
			In automatic operating mode.........................................................................227
			In manual operating mode............................................................................228
		5.2.7 Changing the driving direction....................................................................229
		5.2.8 Stopping..........................................................................................229
			Stopping for a long period of time.................................................................229
		5.2.9 On the roller type dynamometer....................................................................230
		5.2.10 Preheating transmission..........................................................................230
	5.3 Driving and parking off the truck crane.................................................................231
		5.3.1 Checks while driving..............................................................................231
			Immediately after you start to move.................................................................231
			While driving.......................................................................................233
		5.3.2 Cruise control....................................................................................235
			Switching on........................................................................................235
			Switching off.......................................................................................235
		5.3.3 Temposet..........................................................................................236
			Switching on........................................................................................236
			Switching off.......................................................................................236
		5.3.4 Driving downhill..................................................................................237
			Starting............................................................................................237
			Checks when driving downhill.......................................................................238
			Downshifting........................................................................................238
			Additional brakes...................................................................................239
		5.3.5 Driving uphill....................................................................................240
			Starting............................................................................................240
			Driving.............................................................................................240
		5.3.6 Override torque reduction.........................................................................241
		5.3.7 Switching the truck crane off.....................................................................242
			Secure it against rolling away......................................................................242
			When stationary for more than 8 hours...............................................................243
		5.3.8 Folding berth.....................................................................................244
	5.4 Off-road driving........................................................................................245
		Adjustments to the transmission.........................................................................245
		Connections.............................................................................................245
		Changing the vehicle level..............................................................................245
		Rocking the vehicle free andtowing.....................................................................245
		5.4.1 Longitudinal and transverse differential locks....................................................246
		5.4.2 Operating the level adjustment system.............................................................248
			Open menu...........................................................................................248
			Setting the on-road level..........................................................................249
			Pre-selecting suspension struts....................................................................249
			Changing the vehicle level..........................................................................250
			Viewing the current inclination.....................................................................250
			Exiting the menu...................................................................................251
		5.4.3 Freeing an immobilized truck crane................................................................252
			Rocking the truck crane free.......................................................................252
			Towing free to thefront...........................................................................253
			Towing free in reverse gear........................................................................253
	5.5 Separate steering.......................................................................................255
		5.5.1 Switching to separate steering....................................................................255
			Manual..............................................................................................256
			Automatically.......................................................................................257
	5.6 Heating and air-conditioning system.....................................................................259
		5.6.1 Standard heating system...........................................................................259
			Switching on........................................................................................259
			Heating.............................................................................................259
			Air distribution....................................................................................260
			Examples............................................................................................261
			Switching off.......................................................................................261
		5.6.2 Air-conditioning system...........................................................................262
			Information.........................................................................................262
			Switching on/off....................................................................................262
			Cooling.............................................................................................263
			Drying..............................................................................................263
		5.6.3 Auxiliary water heater............................................................................264
			Preheating theengine...............................................................................264
			Preheating the driver's cab........................................................................265
			Switching on the auxiliary heater...................................................................266
			Switching off the auxiliary heater..................................................................267
			Setting time andweekday............................................................................267
			Saving automatic heating start.....................................................................268
			Setting the heating period.........................................................................269
			Switching the automatic heating start on and off....................................................269
			Setting the remaining time.........................................................................270
		5.6.4 Auxiliary air heater..............................................................................271
			Switching on........................................................................................271
			Temperature.........................................................................................272
			Switching off.......................................................................................272
			Other functions.....................................................................................272
	5.7 Towing a trailer........................................................................................273
		Effects on the axleloads...............................................................................273
		Coupling thetrailer...................................................................................274
		Connecting the supply lines............................................................................275
		Removing supplylines.................................................................................276
		Uncoupling thetrailer.................................................................................276
		Checking the braking force..............................................................................278
6 Driving modes and rigging for on-road driving.................................................................279
	6.1 Driving modes...........................................................................................279
		Information on theaxle loads...........................................................................279
		6.1.1 How to use the tables.............................................................................280
		6.1.2 Tables for a maximum axle load of 12 t (26,500 lbs)...............................................281
			For tyres 385/95 R25................................................................................281
			For tyres 445/95 R25 525/80 R 25....................................................................282
		6.1.3 Maximum permitted speeds with an axle load of over 12 t (26,500 lbs)..............................283
	6.2 Weighing the truck crane................................................................................285
		Axle groups.............................................................................................286
		Weighing procedure......................................................................................287
		Evaluation..............................................................................................288
	6.3 Rigging work for driving with a dolly...................................................................289
		6.3.1 Switching on the slewing gear freewheel...........................................................290
		6.3.2 Switching on the boom floating position...........................................................291
		6.3.3 Switching on boom pre-tensioning..................................................................292
	6.4 Rigging the main boom...................................................................................293
		Additional equipment required...........................................................................293
		6.4.1 CHECKLIST: Removing the main boom.................................................................294
			Prerequisites.......................................................................................294
			Checklist...........................................................................................294
		6.4.2 CHECKLIST: installing the main boom...............................................................296
			Prerequisites.......................................................................................296
			Checklist...........................................................................................296
		6.4.3 Slinging the main boom............................................................................298
			Marking.............................................................................................298
			Installing the lifting gear.........................................................................298
			Removing the lifting gear...........................................................................299
		6.4.4 Retracting/fitting the derricking cylinder head pin...............................................301
			Operating the lifting device........................................................................301
			Pulling the derricking cylinder head axle...........................................................302
			Fitting the derricking cylinder head axle...........................................................303
		6.4.5 Retracting/extending the boom pivot pin...........................................................304
			Before retracting...................................................................................304
			After extending.....................................................................................305
			Retracting/ extending the pivot pin.................................................................306
		6.4.6 Disconnecting/connecting hydraulics/electrical....................................................307
			Disconnecting.......................................................................................307
			Connecting..........................................................................................308
		6.4.7 Lifting the main boom off/on the turntable........................................................309
			Lifting from theturntable..........................................................................309
			Lifting on to theturntable.........................................................................310
		6.4.8 Aligning the connecting points....................................................................310
		6.4.9 Transporting the main boom........................................................................311
		6.4.10 Inspections after main boom mounting.............................................................312
	6.5 Installing/removing the outrigger beams.................................................................313
		6.5.1 CHECKLIST: Removing the outrigger beams...........................................................314
		6.5.2 CHECKLIST: Installing the outrigger beams.........................................................316
		6.5.3 Preparations – for removal........................................................................318
		6.5.4 Preparations – for installation/removal using the auxiliary crane.................................318
			Prerequisites.......................................................................................318
		6.5.5 Preparations – for installation/removal using the truck crane.....................................319
			Prerequisites.......................................................................................319
			Special outrigger span..............................................................................319
		6.5.6 Removing/attaching outrigger pads.................................................................321
			Removing the outrigger pads........................................................................321
			Attaching the outrigger pads.......................................................................322
		6.5.7 Disconnecting/establishing hydraulic connection...................................................323
		6.5.8 Disconnecting/establishing the electrical connection..............................................324
		6.5.9 Unscrewing/screwing in the spacers................................................................325
			Unscrewing..........................................................................................325
			Screwing in.........................................................................................326
		6.5.10 Disconnecting/establishing the connections to the outrigger box..................................327
		6.5.11 Extending/retracting the outrigger beam..........................................................327
			Extending outrigger beam...........................................................................327
			Inserting the outrigger beam........................................................................329
		6.5.12 Transporting the outrigger beams.................................................................331
		6.5.13 Note on error messages with removed outrigger beams..............................................332
	6.6 Rigging the auxiliary hoist.............................................................................333
		6.6.1 CHECKLIST: Installing the auxiliary hoist.........................................................333
			Prerequisites.......................................................................................333
		6.6.2 CHECKLIST: Removing the auxiliary hoist...........................................................335
			Prerequisites.......................................................................................335
		6.6.3 Slinging the auxiliary hoist......................................................................337
		6.6.4 Slinging the rigging frame........................................................................337
		6.6.5 Lowering/raising the rigging frame................................................................338
			Prerequisite........................................................................................338
		6.6.6 Placing the auxiliary hoist on the counterweight combination......................................338
		6.6.7 Establishing/disconnecting the hydraulic connection...............................................339
		6.6.8 Establishing/disconnecting the electrical connection..............................................340
		6.6.9 Creating the connection to the turntable..........................................................341
			Establishing a connection...........................................................................341
			Disconnecting a connection..........................................................................343
		6.6.10 Securing the hoist rope..........................................................................344
		6.6.11 Transporting the auxiliary hoist.................................................................345
		6.6.12 Check that the auxiliary hoist is functioning properly...........................................346
			Slewing direction...................................................................................346
			Slewing indicator...................................................................................346
		6.6.13 Rigging aid for the hoist rope...................................................................347
7 Malfunctions in driving mode..................................................................................349
	7.1 Emergency stop switch...................................................................................349
	7.2 Procedure during malfunctions...........................................................................350
		7.2.1 What to do when a malfunction occurs in road traffic..............................................350
		7.2.2 Procedure during engine malfunctions..............................................................351
		7.2.3 Procedure during transmission malfunctions........................................................352
	7.3 Warning and error messages..............................................................................353
		Program version.........................................................................................353
		7.3.1 Warning or malfunction messages on the instrument panel...........................................353
			Meaning of thelamps................................................................................353
		7.3.2 Warning and malfunction messages on the on-board computer display.................................355
			Messages............................................................................................355
			Symbols.............................................................................................356
		7.3.3 Warning messages on the CCS display...............................................................359
			Symbols in the display area.........................................................................359
		7.3.4 Engine/transmission error messages................................................................363
			Open menu...........................................................................................363
			Exiting the menu....................................................................................363
	7.4 Troubleshooting.........................................................................................365
		7.4.1 Malfunctions on the engine........................................................................365
		7.4.2 Faults on the Adblue (DEF) system.................................................................367
		7.4.3 Malfunctions in the transmission..................................................................368
		7.4.4 Malfunctions of the service brake.................................................................369
		7.4.5 Malfunctions of the steering......................................................................370
		7.4.6 Malfunctions of the differential locks............................................................371
		7.4.7 Malfunctions in the hydraulic system/hydraulic oil cooler.........................................371
		7.4.8 Malfunctions on the suspension....................................................................372
		7.4.9 Malfunctions of the level adjustment system.......................................................372
		7.4.10 Malfunction in the CCS control unit..............................................................372
	7.5 Emergency operation and breakdown assistance............................................................373
		7.5.1 Externally starting the truck crane...............................................................373
		7.5.2 Battery charger...................................................................................374
			Prerequisites.......................................................................................374
		7.5.3 Towing away the truck crane.......................................................................375
			Important information...............................................................................375
			In the case of engine/transmission damage...........................................................375
			Tow starting........................................................................................378
		7.5.4 Wheel change......................................................................................378
			Removing a damaged wheel............................................................................379
			On the spare wheel holder...........................................................................379
			Mounting a wheel....................................................................................380
		7.5.5 Inflating the tyres yourself......................................................................382
			Connecting the filling hose.........................................................................382
			Inflating the tyres.................................................................................383
			Remove the fillinghose.............................................................................383
	7.6 Fuses...................................................................................................385
		Information on replacing fuses........................................................................385
		7.6.1 Fuses in the driver's cab.........................................................................386
			Group F1............................................................................................386
			Group F2............................................................................................387
			Group F3............................................................................................387
			Group F4............................................................................................387
			Group F6............................................................................................388
			Other fuses.........................................................................................388
		7.6.2 Fuses in the battery box..........................................................................390
8 Operating elements for crane operation........................................................................391
	8.1 Overview of the operating elements......................................................................391
		8.1.1 Exterior of the truck crane.......................................................................392
		8.1.2 Crane cab.........................................................................................396
			Side panel..........................................................................................398
			Crane cab, rear.....................................................................................400
		8.1.3 Control panels....................................................................................402
			Left................................................................................................402
			Right...............................................................................................403
		8.1.4 Control lever configuration.......................................................................404
			Version 1...........................................................................................404
			Version 2...........................................................................................405
		8.1.5 CCS control unit..................................................................................406
		8.1.6 CCS – menu-dependent displays.....................................................................408
		8.1.7 CCS – Start menu..................................................................................409
			RCL display.........................................................................................410
			Slewing ranges/ working radii display..............................................................411
		8.1.8 CCS – Overview menu groups........................................................................412
		8.1.9 Superstructure menu group.........................................................................416
			Superstructure lock sub-menu......................................................................417
			Counterweight menu..................................................................................418
		8.1.10 Outrigger menu group............................................................................419
			Outrigger cylinders menu...........................................................................420
			Outrigger menu.....................................................................................422
		8.1.11 RCL/Telescoping menu group.......................................................................423
			Enter rigging mode/telescope status menu...........................................................424
			Pre-selection telescoping menu.....................................................................428
			Lifting capacity tables menu........................................................................430
			Telescoping semi- automation menu..................................................................431
			Manual telescoping menu...........................................................................432
		8.1.12 Working range limiter menu group.................................................................433
			Overall height menu................................................................................434
			Working radius menu.................................................................................435
			Slewing angle menu..................................................................................436
			Hoist rope travel limitation menu...................................................................437
		8.1.13 Information1 menu group.........................................................................438
			Hydraulic pressure and fuel consumption menu........................................................439
			Datalogger menu.....................................................................................440
		8.1.14 Heating/Engine/Additional equipment menu group...................................................441
			Economy menu........................................................................................442
			Remote control menu.................................................................................443
			Heating/air-conditioning menu.......................................................................444
			Spotlights menu.....................................................................................445
		8.1.15 Telescoping emergency program menu group.......................................................446
			Telescoping emergency program menu.................................................................447
			Unknown telescoping menu...........................................................................448
			Swinging the swing-away lattice emergency operation menu............................................449
		8.1.16 Settings menu group..............................................................................450
			Crane cab menu......................................................................................451
			Set display brightness and date/ time menu..........................................................452
			Switch units menu...................................................................................453
			Set control lever characteristic curve menu.........................................................454
			Power unit speeds menu............................................................................455
		8.1.17 Information2 menu group.........................................................................456
			Operating hours menu................................................................................457
			Engine/transmission error menu......................................................................458
			Crane operation error menu..........................................................................459
			Program version menu................................................................................460
		8.1.18 Operation of various controls....................................................................461
		8.1.19 On the RCL control unit..........................................................................462
		8.1.20 Menu-independent displays........................................................................463
		8.1.21 RCL – Menus......................................................................................464
			Monitoring menu....................................................................................464
			Lifting capacity tables menu........................................................................466
		8.1.22 Hand-held controls...............................................................................467
			Outriggers control panel............................................................................468
		8.1.23 Outrigger control units..........................................................................469
			Menu-independent buttons...........................................................................469
			Outrigger menu......................................................................................470
			Raise axle menu....................................................................................472
	8.2 Brief description of the operating elements.............................................................473
		8.2.1 Definition of direction information...............................................................473
			Basic rule..........................................................................................473
			Switches............................................................................................473
		8.2.2 General rules for buttons and symbols on the display..............................................474
		8.2.3 Engine............................................................................................475
			Side panel..........................................................................................475
			Economy menu........................................................................................476
		8.2.4 AdBlue (DEF) system...............................................................................476
			CCS display.........................................................................................476
		8.2.5 Seat contact switch and dead man's switch.........................................................478
		8.2.6 CCS Crane control.................................................................................479
		8.2.7 Outrigger – hand-held control.....................................................................484
		8.2.8 Outrigger – crane cab.............................................................................486
			Control panels......................................................................................486
			CCS display.........................................................................................486
		8.2.9 Outrigger – control units.........................................................................488
			General information.................................................................................488
			Outrigger menu......................................................................................489
		8.2.10 Raise axle.......................................................................................491
		8.2.11 Inclination indicators...........................................................................493
		8.2.12 Outrigger pressure displays......................................................................494
		8.2.13 Anemometer display...............................................................................494
		8.2.14 Counterweight menu...............................................................................495
			Counterweight submenu..............................................................................495
		8.2.15 Main hoist.......................................................................................499
			Control panels......................................................................................499
			CCS display.........................................................................................499
		8.2.16 Auxiliary hoist..................................................................................501
			Control panels......................................................................................501
			CCS display.........................................................................................501
		8.2.17 Slewing gear.....................................................................................503
			Control panels......................................................................................503
			CCS display.........................................................................................504
		8.2.18 Derricking gear..................................................................................505
			Control panels......................................................................................505
			CCS display.........................................................................................506
			Side panel..........................................................................................506
		8.2.19 Telescoping mechanism............................................................................507
			Control panels......................................................................................507
			CCS display.........................................................................................507
			Telescoping semi- automation menu...................................................................508
			Manual telescoping menu.............................................................................510
		8.2.20 Hydraulic system.................................................................................513
		8.2.21 Superstructure lock/house lock menu..............................................................514
			Superstructure lock................................................................................514
			Houselock...........................................................................................515
		8.2.22 Remote control...................................................................................516
		8.2.23 Rated capacity limiter (RCL).....................................................................517
			CCS display.........................................................................................517
			Display RCL.........................................................................................526
			RCL override – version A............................................................................527
			RCL override – version B............................................................................528
		8.2.24 Electrical system................................................................................529
		8.2.25 Lighting, windscreen wiper/washing system........................................................529
			Lighting............................................................................................529
			Windscreen wiper/washing system....................................................................531
		8.2.26 Hand-held control................................................................................533
			Sockets for hand-held control.......................................................................533
			Engine control panel................................................................................534
			Horn................................................................................................534
			Outriggers controlpanel...........................................................................535
		8.2.27 Windows, doors, keys.............................................................................537
			Windows.............................................................................................537
			Rear window.........................................................................................537
			Crane cab door......................................................................................538
			Keys................................................................................................539
		8.2.28 Diagnostics......................................................................................540
		8.2.29 Other............................................................................................540
9 Starting/switching off the engine – for crane operation.......................................................541
	9.1 When starting the engine for the first time in the day..................................................541
		9.1.1 Checking the fuel level and AdBlue (DEF) level....................................................542
			Fuel................................................................................................542
			AdBlue (DEF)........................................................................................542
		9.1.2 Checks before starting the engine.................................................................543
			At the hydraulic tank...............................................................................543
			Checking the hand-held control......................................................................544
		9.1.3 Switch on the ignition............................................................................544
		9.1.4 Display – setting the brightness..................................................................545
		9.1.5 Start the engine..................................................................................545
		9.1.6 Inspections after starting the engine.............................................................546
		9.1.7 Set idling speed..................................................................................547
	9.2 Starting the engine – with the hand-held control........................................................548
		Prerequisites...........................................................................................548
		Start the engine........................................................................................548
	9.3 Switching off the engine................................................................................549
		9.3.1 During normal operation, with the ignition lock / with the hand-held control......................549
			After turning off..................................................................................549
		9.3.2 In emergencies, with the emergency stop switches..................................................550
			Resetting the emergency stop switch.................................................................550
10 Crane operation..............................................................................................551
	10.1 Before operating the crane.............................................................................551
		10.1.1 CHECKLIST: Checks before operating the crane.....................................................551
		10.1.2 Check the condition of the truck crane...........................................................555
			Fuel tank auxiliary heater..........................................................................555
			Visual inspection...................................................................................555
			Checking the position of the hoist ropes............................................................556
			Checking the electrical system......................................................................557
		10.1.3 Adjusting the crane cab seat and front control panel.............................................558
			Crane cab seat......................................................................................558
			Front panel.........................................................................................559
		10.1.4 Checking the safety equipment....................................................................560
			Rated capacity limiter..............................................................................560
			Lifting limit switch...............................................................................560
			Emergency stop switch...............................................................................561
			Seat contact switch................................................................................562
		10.1.5 Earthing the load................................................................................563
		10.1.6 Preheating the hydraulic oil.....................................................................564
			Prerequisites.......................................................................................564
			Preheating..........................................................................................564
		10.1.7 Locking/unlocking the superstructure.............................................................565
			Locking points......................................................................................565
			Locking the superstructure.........................................................................566
			Unlocking the superstructure.......................................................................566
		10.1.8 Switching the houselock on/off...................................................................567
			Switching on the houselock.........................................................................567
			Switching off the houselock........................................................................569
	10.2 Standard slewing range type............................................................................571
		10.2.1 Permissible slewing ranges and working positions.................................................571
			360 slewing range..................................................................................571
			Working position 0to the rear.....................................................................571
			180 to the front rigging position..................................................................571
	10.3 MAXbase slewing range type.............................................................................573
		10.3.1 Specifications in the lifting capacity tables....................................................574
		10.3.2 Enabled slewing ranges...........................................................................575
		10.3.3 Lifting capacities and slewing ranges for outrigger spans without separate lifting capacit.......578
	10.4 Operation of the rated capacity limiter................................................................579
		10.4.1 Switch on the RCL................................................................................580
			Switching on........................................................................................580
		10.4.2 Enter rigging mode...............................................................................582
			Notes on Input.....................................................................................582
			Enter the slewing range type........................................................................583
			Entering individual components......................................................................584
			Entering the RCLcode..............................................................................590
		10.4.3 Pre-selecting telescoping........................................................................590
		10.4.4 Confirm the rigging mode and lifting capacity table..............................................591
			Standard slewing range type.........................................................................591
			MAXbase slewing range type..........................................................................593
		10.4.5 Checks before operating the crane................................................................595
			Monitoring menu.....................................................................................595
			Checking the rigging mode...........................................................................595
			Hoist checks........................................................................................597
		10.4.6 Displays during crane operation..................................................................599
			On the RCL display..................................................................................599
			On the CCS display..................................................................................603
		10.4.7 RCL early warning................................................................................607
		10.4.8 RCL shutdown.....................................................................................608
			Shutdown due tooverload............................................................................608
		10.4.9 Displaying the lifting capacity tables...........................................................609
			Standard slewing range type.........................................................................609
			MAXbase slewing range type..........................................................................611
		10.4.10 RCL override – version A........................................................................613
			Overview status display.............................................................................613
			When rigging........................................................................................614
			To raise the boom...................................................................................615
			In emergencies......................................................................................616
		10.4.11 RCL override – version B........................................................................617
		10.4.12 Datalogger......................................................................................618
			Export data.........................................................................................618
			Display the data....................................................................................619
	10.5 Crane operation with main boom.........................................................................623
		10.5.1 Checks during crane operation....................................................................623
			Horizontal alignment................................................................................623
			Safe distances.....................................................................................623
			Checking thewindspeed.............................................................................624
		10.5.2 Main hoist.......................................................................................625
			Switching on themain hoist.........................................................................626
			Lifting and lowering...............................................................................626
			Maximum permissible hoist rope speed................................................................627
			Switching off the main hoist.......................................................................628
		10.5.3 Auxiliary hoist..................................................................................629
			Switching on the auxiliary hoist...................................................................629
			Lifting and lowering...............................................................................630
			Maximum permissible hoist rope speed................................................................630
			Switching off the auxiliary hoist..................................................................631
		10.5.4 Lifting limit switch and lowering limit switch...................................................632
			Lifting limit switch................................................................................632
			Lowering limit switch...............................................................................634
		10.5.5 Derricking gear..................................................................................635
			Switching on the derricking gear...................................................................635
			Maximum permissible derricking speed................................................................635
			Raising and lowering................................................................................636
			Re-enable raising function..........................................................................637
			Switching off the derricking gear...................................................................637
			Lowering the main boom to ahorizontal position.....................................................638
		10.5.6 Telescoping mechanism............................................................................639
			Overview............................................................................................640
			Telescoping process.................................................................................640
			Assignment for display..............................................................................643
			Fixed length, intermediate length, telescoping length...............................................644
			Telescoping.........................................................................................645
			Telescoping sequence...............................................................................645
			Checks before starting work........................................................................646
			Switching on thetelescoping mechanism..............................................................647
			Function of the control lever.......................................................................647
			Switching off thetelescoping mechanism.............................................................649
			Manual telescoping.................................................................................650
			Checking the initial position.......................................................................650
			Unlocking the telescoping cylinder..................................................................652
			Extending/retracting the telescoping cylinder.......................................................654
			Lock telescoping cylinder...........................................................................655
			Unlocking the telescopic section...................................................................656
			Telescoping the telescopic section.................................................................657
			Locking the telescopic section.....................................................................658
			Before on-road driving..............................................................................659
			Telescoping with semi-automaton.....................................................................660
			Telescoping with pre-selection......................................................................662
		10.5.7 High-speed mode..................................................................................663
			Derricking gear telescoping mechanism..............................................................663
			Hoists..............................................................................................664
		10.5.8 Slewing gear.....................................................................................665
			Switching on the slewing gear......................................................................665
			Slewing.............................................................................................666
			Releasing locked slewing gear.......................................................................666
			Maximum permitted slewing speed.....................................................................667
			Braking the slewing movement........................................................................668
			Releasing the slewing gear brake....................................................................668
			Applying the slewing gear brake.....................................................................668
			Slewing gear freewheel..............................................................................669
			Switching off the slewing gear.....................................................................669
		10.5.9 Possible movement combinations...................................................................670
	10.6 Settings and displays for crane operation..............................................................671
		10.6.1 Inclining the crane cab..........................................................................671
		10.6.2 Set idling speed.................................................................................672
		10.6.3 Adjusting the wiper stroke interval of the windscreen wiper......................................672
		10.6.4 Limiting the power unit speeds...................................................................673
		10.6.5 Setting/switching on Economy mode................................................................674
			Automatically.......................................................................................674
			Manual..............................................................................................674
		10.6.6 Switching units of measure.......................................................................675
		10.6.7 Setting the characteristic curves for the control levers.........................................676
		10.6.8 Using the slewable spotlights....................................................................677
			Manually swinging...................................................................................678
			Automatic load tracking.............................................................................678
		10.6.9 Override torque reduction........................................................................679
		10.6.10 Displaying the operating hours..................................................................680
	10.7 Working range limiter..................................................................................681
		10.7.1 Viewing current settings.........................................................................682
			On the RCL display..................................................................................682
			In the CCS Startmenu...............................................................................683
		10.7.2 Opening the working range limiter menu...........................................................683
		10.7.3 Entering limit values............................................................................686
			Overall height......................................................................................686
			Working radius......................................................................................687
			Slewing angle.......................................................................................687
			Hoist rope travel limitation........................................................................688
		10.7.4 Entering limit values manually...................................................................690
			Limit values........................................................................................690
		10.7.5 Switching monitoring functions on/off............................................................692
		10.7.6 Shutdown by working range limiter................................................................693
	10.8 Work break.............................................................................................695
		10.8.1 In case of short work breaks.....................................................................695
		10.8.2 In case of work breaks of more than 8 hours......................................................696
			To secure the truck crane...........................................................................696
	10.9 Heating and air-conditioning system....................................................................697
		10.9.1 Standard heating system..........................................................................697
			Switching on........................................................................................697
			Heating.............................................................................................697
			Setting the air distribution........................................................................698
			Switching off.......................................................................................698
		10.9.2 Air-conditioning system..........................................................................699
			Information.........................................................................................699
			Switching on/off....................................................................................699
			Cooling, automatic..................................................................................700
			Cooling, maximum....................................................................................700
		10.9.3 Auxiliary heater.................................................................................701
			Switching on........................................................................................701
			Setting the temperature.............................................................................702
			Setting the heating start/ heating duration.........................................................702
			Switching heating start on/off......................................................................703
	10.10 CraneSTAR system......................................................................................704
		10.10.1 Overview........................................................................................704
		10.10.2 Position of the components......................................................................704
11 Rigging work.................................................................................................705
	11.1 Rigging work checklists for crane operation with the main boom.........................................705
		11.1.1 CHECKLIST: Rigging...............................................................................705
		11.1.2 CHECKLIST: Unrigging.............................................................................709
	11.2 Selecting the suitable site............................................................................713
		11.2.1 Determining the required load-bearing area.......................................................713
		11.2.2 Safe distance from slopes and pits...............................................................716
		11.2.3 Earthing the truck crane.........................................................................717
		11.2.4 Safe distance from overhead power lines..........................................................718
	11.3 Rigging work after driving with a dolly................................................................721
		11.3.1 Switching off the boom floating position.........................................................721
		11.3.2 Switching off the slewing gear freewheel.........................................................722
			Before slewing......................................................................................722
		11.3.3 Switching off boom pre-tensioning................................................................723
	11.4 Connecting/disconnecting the hand-held control.........................................................725
	11.5 Starting the engine for driving for rigging work.......................................................727
		11.5.1 Starting/turning off the engine with the hand-held control.......................................727
			Prerequisites.......................................................................................727
			Start the engine....................................................................................728
			Switching off theengine............................................................................728
		11.5.2 Starting/switching off the engine from the outrigger control units...............................729
			Prerequisites.......................................................................................729
			Start the engine....................................................................................729
			Switching off theengine............................................................................729
	11.6 Slewing range – only with the Standard slewing range type..............................................731
		11.6.1 Representation in the lifting capacity tables....................................................731
		11.6.2 Enabled outrigger spans..........................................................................732
	11.7 Outriggers – Overview – MAXbase slewing range type.....................................................733
		11.7.1 Definitions......................................................................................733
		11.7.2 Representation in the lifting capacity tables....................................................735
		11.7.3 Enabled outrigger spans..........................................................................736
	11.8 Outrigger operation....................................................................................741
		11.8.1 CHECKLIST: Extending the outriggers..............................................................741
		11.8.2 CHECKLIST: Retracting the outriggers.............................................................743
		11.8.3 Preparing the truck crane........................................................................745
			In the driver's cab.................................................................................745
			Outriggers controlunits...........................................................................745
		11.8.4 Setting the spans................................................................................746
			For on-road driving.................................................................................748
		11.8.5 Extending/retracting outrigger beams.............................................................749
			From the controlunits..............................................................................750
			With the hand- held control.........................................................................751
			From the cranecab..................................................................................753
		11.8.6 Moving the outrigger pads into working/driving position..........................................755
		11.8.7 Enlarging the load-bearing area..................................................................756
		11.8.8 Extending/retracting supporting cylinders........................................................757
			From the controlunits..............................................................................758
			With the hand- held control.........................................................................759
			From the cranecab..................................................................................760
		11.8.9 Levelling the truck crane on outriggers..........................................................762
			Inclination indicators..............................................................................762
			Prerequisites.......................................................................................763
			Manual alignment...................................................................................764
			Automatic alignment.................................................................................765
		11.8.10 Operating the axle raising system...............................................................767
		11.8.11 Outrigger pressure display......................................................................769
	11.9 Rigging/unrigging the counterweight....................................................................771
		11.9.1 Information on rigging...........................................................................771
			When rigging........................................................................................771
			When unrigging......................................................................................772
		11.9.2 Counterweight sections...........................................................................773
		11.9.3 Identification...................................................................................775
		11.9.4 Slinging points on the counterweight sections....................................................776
		11.9.5 CHECKLIST: Rigging the counterweight.............................................................778
		11.9.6 CHECKLIST: Unrigging the counterweight...........................................................779
		11.9.7 Assembling counterweight versions................................................................780
		11.9.8 Counterweight hoist unit.........................................................................789
			Counterweight menu.................................................................................789
			Extending/ retracting the lifting cylinders.........................................................790
			Automatic mode rigging.............................................................................791
			Automatic mode unrigging...........................................................................793
			Cancel automatic mode..............................................................................794
		11.9.9 Setting down counterweight for driving the truck crane...........................................795
		11.9.10 Slewing with the rigged counterweight...........................................................797
	11.10 Rigging work on the main boom.........................................................................799
		11.10.1 Hook block on the bumper........................................................................799
			Picking up the hook block...........................................................................799
			Attaching the hook block............................................................................800
		11.10.2 Hook block in the compartment...................................................................801
			Prerequisites.......................................................................................801
		11.10.3 Hook block on a separate vehicle................................................................803
			Picking up the hook block..........................................................................804
			Setting down the hook block........................................................................804
		11.10.4 Hook block, separable...........................................................................806
			Rigging for on-road driving.........................................................................806
			Rigging for crane operation.........................................................................807
		11.10.5 Reeving and unreeving the hoist rope............................................................808
			Version A...........................................................................................808
			Version B...........................................................................................809
			Reeving the hoistrope..............................................................................811
			Unreeving hoistrope...............................................................................815
		11.10.6 Possible reeving on the main boom...............................................................817
			With 7 head sheaves.................................................................................817
			With 10 head sheaves................................................................................820
			With 11 head sheaves................................................................................823
		11.10.7 Installing/removing the lifting limit switch....................................................824
			Installing lifting limit switch.....................................................................824
			Removing the lifting limit switch...................................................................827
		11.10.8 Locking/unlocking the lifting limit switch......................................................829
			Locking.............................................................................................829
			Removing the lock...................................................................................829
		11.10.9 Anemometer and air traffic control light........................................................830
			Installing..........................................................................................830
			Switching on/off....................................................................................831
			Removing............................................................................................831
			For transport.......................................................................................832
	11.11 Other rigging work....................................................................................833
		11.11.1 Railings on the turntable.......................................................................833
		11.11.2 Folding the lighting carrier in/out.............................................................834
		11.11.3 Safety harness on the main boom.................................................................835
			Prerequisites.......................................................................................836
			Requirements........................................................................................836
			Attaching/detaching fall prevention safety system to/ from safety harness...........................837
			Inspecting/replacing safety harness.................................................................839
		11.11.4 Slinging points for personal protective equipment...............................................840
		11.11.5 Cameras for crane operation.....................................................................841
			Camera on mainboom.................................................................................841
			Camera on thehoists................................................................................843
			Camera on the driver's cab..........................................................................843
			Operating the camera................................................................................844
		11.11.6 Step at the crane cab...........................................................................845
12 Driving with a rigged truck crane............................................................................847
	12.1 Driving path...........................................................................................847
	12.2 Permissible rigging modes and axle loads...............................................................848
		Axle load table........................................................................................848
	12.3 Before driving.........................................................................................850
		12.3.1 Secure the superstructure against slewing........................................................850
		12.3.2 Checking the tyre pressures and wind speed.......................................................851
		12.3.3 Putting the truck crane on the wheels – with Raise axle function.................................852
		12.3.4 Putting the truck crane on the wheels – with the outriggers......................................854
		12.3.5 Gears/connections................................................................................856
			Transmission........................................................................................856
			Switching on separate steering......................................................................856
	12.4 While driving..........................................................................................857
	12.5 After driving..........................................................................................858
13 Transportation...............................................................................................859
	13.1 Transport with transport vehicle.......................................................................859
		13.1.1 CHECKLIST: Checks before transport...............................................................860
		13.1.2 Drive the truck crane on to the transport vehicle................................................862
			Driving on..........................................................................................862
			Lashing.............................................................................................862
		13.1.3 Slinging points..................................................................................863
14 Malfunctions during crane operation..........................................................................865
	14.1 Emergency stop switch..................................................................................865
	14.2 What to do when malfunctions occur during crane operation..............................................866
		The load can be set down................................................................................866
		Load cannot be set down.................................................................................866
	14.3 Warning and error messages.............................................................................867
		Program version.........................................................................................867
		14.3.1 Warning messages on the CCS display..............................................................867
			Meaning of the symbols..............................................................................868
		14.3.2 Error messages on the CCS Display................................................................871
		14.3.3 Warning messages on the RCL display..............................................................873
	14.4 Finding and eliminating malfunctions...................................................................877
		14.4.1 Malfunctions on the engine.......................................................................877
		14.4.2 Malfunctions on the main hoist/auxiliary hoist...................................................877
		14.4.3 Malfunctions in the hoist cameras................................................................878
		14.4.4 Malfunctions in the main boom camera.............................................................879
		14.4.5 Malfunctions on the derricking gear..............................................................880
		14.4.6 Malfunctions in the telescoping mechanism........................................................881
		14.4.7 Malfunctions on the slewing gear.................................................................883
		14.4.8 Malfunctions on the counterweight hoist unit.....................................................884
		14.4.9 Malfunctions in the hydraulic system/hydraulic oil cooler........................................885
		14.4.10 Malfunctions when operating with the hand-held control..........................................885
		14.4.11 Malfunctions when inclining the crane cab.......................................................885
		14.4.12 Malfunctions of the outriggers..................................................................886
		14.4.13 Malfunctions when raising the axles.............................................................886
		14.4.14 Malfunctions on the CCS/RCL control units.......................................................887
		14.4.15 Malfunctions on the CraneSTAR system............................................................887
	14.5 Emergency operations and programs......................................................................889
		14.5.1 Mechanical emergency activation for retracting...................................................890
			Prior to the emergency activation, check............................................................890
			Procedure...........................................................................................890
			Mechanical emergency activation....................................................................891
		14.5.2 Telescoping emergency program....................................................................893
			Checks before using the emergency program...........................................................893
			Open the Emergency program submenu.................................................................894
			Determining the type of error......................................................................895
			If there is an error on the length indicator........................................................896
			Tables for approaching the locking points...........................................................900
		14.5.3 Entering the current telescoping.................................................................903
		14.5.4 Emergency operation with the hand-held control...................................................905
			Preparations........................................................................................905
			Operating apowerunit..............................................................................906
			Stopping movements.................................................................................908
			Stopping movements in emergencies...................................................................908
			Switch off theengine...............................................................................908
		14.5.5 Notes on slewing in emergency operation..........................................................909
			For the Standard slewing range type.................................................................909
			For the MAXbase slewing range type..................................................................910
	14.6 Hydraulic emergency operation..........................................................................911
		14.6.1 Operating principle..............................................................................911
		14.6.2 Establishing the hydraulic circuits required.....................................................912
			Switching over valves...............................................................................912
			Switching the continuous operation on and off.......................................................913
		14.6.3 Connecting/disconnecting the energy source.......................................................914
		14.6.4 Performing emergency operation...................................................................914
		14.6.5 After emergency operation........................................................................914
	14.7 Hydraulic emergency operation as per BGR 159...........................................................915
		14.7.1 Operating principle of emergency operation BGR 159...............................................915
		14.7.2 Connecting/disconnecting hoses...................................................................916
			Establishing connections............................................................................916
			Disconnecting connections..........................................................................917
		14.7.3 Switching emergency operation on/off.............................................................918
		14.7.4 Establishing the hydraulic circuits required.....................................................919
			Switching over valves...............................................................................919
			For lifting/ lowering...............................................................................921
			For slewing.........................................................................................922
		14.7.5 Performing emergency operation...................................................................923
			Slewing.............................................................................................923
			Derricking..........................................................................................924
			Lifting/lowering....................................................................................924
		14.7.6 After emergency operation........................................................................925
			Switching off emergency operation...................................................................925
			Switching over to crane operation...................................................................925
			Disconnecting thehoses.............................................................................925
		14.7.7 Emergency supply of another crane................................................................926
			For emergency supply................................................................................926
			After emergency supply..............................................................................926
	14.8 Fuses in the crane cab.................................................................................927
		Information on replacing fuses........................................................................927
15 Index........................................................................................................933
	A...........................................................................................................935
	B...........................................................................................................935
	C...........................................................................................................936
	D...........................................................................................................938
	E...........................................................................................................939
	F...........................................................................................................941
	H...........................................................................................................941
	I...........................................................................................................942
	K...........................................................................................................942
	L...........................................................................................................942
	M...........................................................................................................943
	O...........................................................................................................944
	P...........................................................................................................946
	R...........................................................................................................946
	S...........................................................................................................947
	T...........................................................................................................948
	V...........................................................................................................950
	W...........................................................................................................950

IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]

PLEASE NOTE:

  • This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
  • This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
  • Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V

What Our Customers Say

★★★★★ Live reviews from customers
Loading customer reviews...
0
    0
    Your Cart
    Your cart is emptyReturn to Shop
    🛒
    Recently Purchased
    🕒 verified order